Precise pneumatic single-point welding machine
By using the combined structure of the lifting plate, the main screw and the adjustment mirror board in the pneumatic single -point welding machine, the offset problem caused by the unstable welding and the unstable welding head during the welding process is solved. Position accuracy and point welding quality.
Patent Information
- Application Number
- CN202421151518.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Existing pneumatic single-point welding machines are prone to deviations caused by unstable weldment and welding heads during welding, resulting in inaccurate welding positions.
Design a precision aerodynamic single -point welding machine, using a combination structure of the support plate and the main screw, the main screw is set under the support plate, and the adjustable limited mirror panel and limited sub -position side side of the support plate surface is set on the surface of the support plate. The mirror panel can adjust the welding parts through the driving mechanism.
Through the combined structure of the lifting plate and the main screws, the welding facilities maintain a strong stability during the point welding process, and by adjusting the limited mirror panel and limited sub -mirror plate, the accuracy of the welding position is improved, thereby improving The quality of the point welding.
Smart Images

Figure CN222403903U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spot welding machines, in particular to a precision pneumatic single-spot welding machine. Background Art
[0002] Spot welding machine is an important equipment in welding process, which plays a huge role in various industries. According to the material and thickness of welding workpiece, it can be divided into high-power spot welding machine, precision spot welding machine and microelectronic spot welding machine; according to the number of welding points welded at the same time, it can be divided into single-point type, double-point type and multi-point type; according to the transmission mode of pressurizing mechanism, it can be divided into foot-operated type, motor-cam type, pneumatic type and hydraulic type. Spot welding is used for processing electronic components on carbon brush holder.
[0003] Common pneumatic single-spot welding generally requires that the weldment and the welding point be placed under the welding head. As the pneumatic welding head acts on the weldment for spot welding, the weldment and the welding head are prone to instability and deviation during operation, making the welding position imprecise. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a precision pneumatic single-spot welding machine, which solves the problems mentioned in the above background.
[0005] The utility model provides the following technical solutions:
[0006] It includes: a precision pneumatic spot welder and a spot welding head that can be moved longitudinally for welding in front of the precision pneumatic spot welder.
[0007] Also includes:
[0008] A lifting plate is arranged below the spot welding head, a main screw rod is provided on the surface of the lifting plate, and the main screw rod is located directly below the spot welding head;
[0009] The limiting mirror panel is vertically arranged on the lifting plate, and one side of the limiting mirror panel is connected to a driving mechanism, through which the limiting mirror panel can move radially along the surface of the lifting plate to adjust the position of the weldment from the spot welding head.
[0010] Furthermore, a parts tray is arranged below the precision pneumatic spot welding machine, and the parts tray is in a T-shaped structure, and a protective protrusion is arranged upward on the edge of the parts tray.
[0011] Furthermore, the driving mechanism includes a main screw, a driving main handle and a movable ring. The main screw is installed under the lifting plate, and one end of the main screw is connected to the driving main handle. The surface of the main screw is threaded with a movable ring. The surface of the lifting plate is provided with a sliding groove, and the top of the movable ring extends upward through the sliding groove via a support rod.
[0012] Furthermore, the surface of the limiting mirror panel is fixed to the top of the support rod.
[0013] Furthermore, the surface of the lifting plate is provided with longitudinal scales which are distributed perpendicularly to the limiting mirror panel.
[0014] Furthermore, a limited mirror panel is provided on one side of the limited mirror panel close to the main screw, and a rotatable secondary screw is mounted on the surface of the limited mirror panel, and a moving part is threadedly sleeved on the surface of the secondary screw.
[0015] Furthermore, a driving auxiliary handle is provided at one end of the auxiliary screw rod extending toward one side of the position limiting mirror panel, and a disassembly and assembly block is fixedly provided at the groove where the movable part extends into the surface of the position limiting mirror panel, the position limiting auxiliary mirror panel is connected with the disassembly and assembly block, and a horizontal scale is provided on the surface of the position limiting mirror panel close to the position limiting auxiliary mirror panel.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The present application sets up a group of supporting plates with a larger area for supporting the weldment at the spot welding position, so that the components on the carbon brush holder can be easily supported, and a main screw rod for welding is opened at the welding position. The support of the supporting plates enables the weldment to maintain a strong stability during the spot welding process. At the same time, in order to improve the position accuracy of the weldment during the spot welding process, a movable and adjustable limiting mirror panel and a movable and adjustable limiting sub-mirror panel are respectively set on the surface of the supporting plates without blocking the position above the main screw rod. Before spot welding, the position of the limiting mirror panel and the limiting sub-mirror panel can be adjusted, so as to make the spot welding position of the welding more accurate and improve the work quality of the spot welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a bottom view of the main screw rod of the utility model;
[0020] Figure 3 This is an enlarged view of the limited secondary mirror panel of the utility model;
[0021] Figure 4 This is an enlarged view of the auxiliary screw rod of the utility model.
[0022] In the figure: 1. Parts tray; 2. Precision pneumatic spot welding machine; 3. Spot welding head; 4. Lifting plate; 5. Main screw; 6. Driving main handle; 7. Moving collar; 8. Limit mirror panel; 9. Longitudinal scale; 10. Auxiliary screw; 11. Driving auxiliary handle; 12. Limit auxiliary mirror panel; 13. Horizontal scale; 14. Disassembly and assembly block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 , including: a precision pneumatic spot welding machine 2 and a spot welding head 3 that can be longitudinally moved for welding and is arranged in front of the precision pneumatic spot welding machine 2, and also including: a parts tray 1 is arranged below the precision pneumatic spot welding machine 2, the parts tray 1 is vertically arranged below the precision pneumatic spot welding machine 2 and attached to the mounting surface, the parts tray 1 is in a T-shaped structure, and a protective protrusion is arranged upward on the edge of the parts tray 1. The T-shaped structure makes the parts tray 1 have three groups of spaces, which are respectively used to place weldments in unused states, so as to facilitate easy classification. A lifting plate 4 is arranged below the spot welding head 3, and a main screw rod 5 is opened on the surface of the lifting plate 4, and the main screw rod 5 is located directly below the spot welding head 3. The main screw rod 5 of the rectangular structure provides space for spot welding of the weldment and the spot welding head 3, and the lifting plates 4 at other positions of the main screw rod 5 are used to complete the support of the weldment, so that the weldment is in a relatively stable state during the spot welding process, and a limiting mirror panel 8 is vertically arranged on the lifting plate 4, and one side of the limiting mirror panel 8 is connected to a driving mechanism, and the limiting mirror panel can be driven by the driving mechanism 8 moves radially along the surface of the lifting plate 4 to adjust the position of the weldment from the spot welding welding head 3. The driving mechanism includes a main screw rod 5, a driving main handle 6 and a movable collar 7. The main screw rod 5 is installed below the lifting plate 4, and one end of the main screw rod 5 is connected to the driving main handle 6. The surface thread sleeve of the main screw rod 5 is provided with a movable collar 7. The surface of the lifting plate 4 is provided with a slide groove. The top of the movable collar 7 extends upward through the slide groove through the support rod. The surface of the limiting mirror panel 8 is fixed to the top of the support rod, and the driving main handle 6 is located on one side of the lifting plate 4 which is convenient for easy operation. After the weldment is placed above the lifting plate 4, the position of the limiting mirror panel 8 can be adjusted by rotating the driving main handle 6. The position of the limiting mirror panel 8 is different, and the position of the weldment from the lifting plate 4 is also different. In order to more conveniently and quickly accurately adjust the position of the spot welding, the surface of the lifting plate 4 is provided with a longitudinal scale 9 distributed perpendicular to the limiting mirror panel 8. The movement of the limiting mirror panel 8 can correspond to the longitudinal scale 9 below, thereby quickly completing the judgment of the distance position.
[0025] A limited mirror panel 12 is arranged on one side of the position-limiting mirror panel 8 close to the main screw 5, and a rotatable secondary screw 10 is installed on the surface of the position-limiting mirror panel 8, a moving part is threadedly sleeved on the surface of the secondary screw 10, one end of the secondary screw 10 is extended to one side of the position-limiting mirror panel 8 and a driving secondary handle 11 is arranged, and a disassembly block 14 is fixedly arranged at the groove where the moving part extends into the surface of the position-limiting mirror panel 8, the position-limiting secondary mirror panel 12 is connected with the disassembly block 14, and a horizontal scale 13 is arranged on the surface of the position-limiting secondary mirror panel 12 of the position-limiting mirror panel 8. The plate 12 is also installed with the same movement operation mode as the limiting mirror panel 8. The rotation of the secondary screw rod 10 can be completed by rotating the driving secondary handle 11. After the driving secondary handle 11 rotates, the limiting secondary mirror panel 12 connected to the disassembly and assembly block 14 can be driven to move laterally on the surface of the limiting mirror panel 8, thereby limiting the lateral position of the weldment. The limiting mirror panel 8 and the limiting secondary mirror panel 12 themselves can play a limiting role, and the mirror effect of their material can also make the welding position mapped on the surface, which is convenient for the operator to perform spot welding when the front line of sight is blocked.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A precision pneumatic single-point welding machine, comprising: A precision pneumatic spot welding machine (2) and a spot welding head (3) arranged in front of the precision pneumatic spot welding machine (2) and capable of longitudinally moving for welding. It is characterized by further comprising: A lifting plate (4) is arranged below the spot welding head (3); a main screw rod (5) is provided on the surface of the lifting plate (4), and the main screw rod (5) is located directly below the spot welding head (3); The limiting mirror panel (8) is vertically arranged on the lifting plate (4), and one side of the limiting mirror panel (8) is connected to a driving mechanism, through which the limiting mirror panel (8) can move radially along the surface of the lifting plate (4) to adjust the position of the welded part from the spot welding head (3).
2. A precision pneumatic single-spot welding machine according to claim 1, characterized in that: A parts tray (1) is arranged below the precision pneumatic spot welding machine (2), and the parts tray (1) is in a T-shaped structure, with a protective protrusion being arranged upward on the edge of the parts tray (1).
3. A precision pneumatic single-spot welding machine according to claim 1, characterized in that: The driving mechanism comprises a main screw (5), a driving main handle (6) and a movable sleeve (7). The main screw (5) is installed below the lifting plate (4), and one end of the main screw (5) is connected to the driving main handle (6). The surface of the main screw (5) is threadedly sleeved with the movable sleeve (7). The surface of the lifting plate (4) is provided with a slide groove, and the top of the movable sleeve (7) extends upward through the slide groove via a support rod.
4. A precision pneumatic single-spot welding machine according to claim 1, characterized in that: The surface of the limiting mirror panel (8) is fixed to the top of the support rod.
5. The precision pneumatic single-spot welding machine according to claim 1, characterized in that: The surface of the lifting plate (4) is provided with longitudinal scales (9) distributed perpendicularly to the position-limiting mirror panel (8).
6. A precision pneumatic single-spot welding machine according to claim 5, characterized in that: A limited mirror panel (12) is arranged on one side of the limited mirror panel (8) close to the main screw rod (5), and a rotatable secondary screw rod (10) is mounted on the surface of the limited mirror panel (8), and a movable portion is threadedly sleeved on the surface of the secondary screw rod (10).
7. A precision pneumatic single-spot welding machine according to claim 6, characterized in that: One end of the auxiliary screw rod (10) is extended toward one side of the position-limiting mirror panel (8) and is provided with a driving auxiliary handle (11); a disassembly and assembly block (14) is fixedly provided at a groove on the surface of the position-limiting mirror panel (8) where the movable portion extends into the groove; the position-limiting auxiliary mirror panel (12) is connected to the disassembly and assembly block (14) by clamping; and a transverse scale (13) is provided on the surface of the position-limiting mirror panel (8) close to the position-limiting auxiliary mirror panel (12).