Turnover type double-face machining device and laser etching equipment
By designing a flip -type double -sided machining device, using a rotating motor and precision positioning to treat the ingredients, combined with the side pressure cylinder and buffering module, solved the problem of limited complexity and automation level of double -sided processing during radiation processing. Efficient, accurate and secure processing process.
Patent Information
- Application Number
- CN202420933567.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the laser engraving process, the double-sided processing of the product has problems such as complex positioning, limited automation level, high product damage risk, and production efficiency and consistency.
A flip -type double -sided machining device is designed, using rotating motors and precision positioning, combined with the side pressure cylinder and cushioning module, realizing the rapid flipping and high -precision positioning of the product, and reducing the difficulty and cost of operation.
It improves processing efficiency, simplifies product positioning and fixed processes, reduces product damage risk, improves processing quality and consistency, and improves the level of automation and equipment reliability.
Smart Images

Figure CN222403998U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mechanical technology and relates to a material setting fixture, in particular to a flip-type double-sided processing device and laser engraving equipment. Background Art
[0002] In the manufacturing industry, laser technology is widely used in various processes, including welding, surface treatment, and QR code laser engraving. However, in actual production, especially in the double-sided laser engraving process of products, there are a series of challenges. The main challenges are as follows:
[0003] 1. Complexity of product positioning and fixation: In the traditional laser engraving process, whenever different surfaces of the workpiece need to be processed, the workpiece often needs to be manually flipped. This process is not only time-consuming, but also has problems with the accuracy of repeated positioning. Each flip and repositioning may introduce errors, which is particularly critical for manufacturing fields that require high-precision processing. In addition, for special-shaped workpieces, the jigs and fixtures of the laser engraving equipment need to be replaced or adjusted for different products, further increasing the complexity of processing and equipment costs.
[0004] 2. Limitation of automation level: Although fully automatic equipment can provide higher efficiency and precision, for some small and medium-sized enterprises, the high cost makes the investment in fully automatic equipment not economical. Therefore, many occasions still rely on semi-automatic or manually operated equipment, which limits production efficiency and expansion capabilities.
[0005] 3. Risk of product damage: When manually flipping the workpiece, improper operation can easily cause scratches or other physical damage to the product surface, especially for precision parts with high surface treatment requirements. Any slight scratches or damage may cause the product to be scrapped.
[0006] 4. Production efficiency and consistency issues: Relying on the operator's skills and experience for manual flipping and positioning may cause fluctuations in product processing quality and affect product consistency and reliability. In addition, manual operation is inefficient, which limits production efficiency and the speed of responding to the market.
[0007] A utility model of a Chinese patent authorization publication number CN208929397U, named as a PCB board pressing and flipping double-sided welding tool, includes: a bottom plate; a fixing component, which can be flipped and arranged on the bottom plate; a receiving groove for loading the PCB board is provided on the top surface of the fixing component; a through hole is provided on the bottom surface of the fixing component; the through hole is connected to the bottom of the groove of the receiving groove; a cover plate component, which is rotatably connected to the fixing component and is located outside the notch of the receiving groove; the cover plate component can be rotated to the notch of the receiving groove to fix the PCB board in the receiving groove; an opening is provided on the cover plate component, and the opening is connected to the front area to be welded of the PCB board; a cover plate driving member, whose output end is connected to the cover plate component to drive the cover plate component to rotate and rotate the rotating driving member, whose output end is connected to the fixing component to drive the fixing component to rotate, and then the fixing component is flipped relative to the bottom plate. The PCB board only needs to be clamped once to complete the double-sided welding of the PCB board, and at the same time prevent the welding slag from splashing onto the non-welding points of the PCB board.
[0008] In the above technical solution, the PCB board pressing and flipping double-sided welding tool is specially designed for PCB boards. Although it is highly specialized, it has relatively low adaptability and is limited to the welding process of PCB boards. It may not be suitable for other types of parts or processing requirements. In addition, although the PCB board pressing and flipping double-sided welding tool also provides an automatic flipping function, the multiple cylinders and mechanical drive components involved require fine adjustment and control, which will increase the complexity of the operation and require higher skills of the operator.
[0009] Therefore, it is urgent to design a structure that can flip double-sided laser engraving while reducing costs and operating difficulty, to achieve the effect of double-sided laser engraving, and to avoid the problem of manual flipping when double-sided laser engraving is performed on the same workpiece product. Utility Model Content
[0010] The purpose of the utility model is to solve the above problems in the existing technology and to propose a flip-type double-sided processing device and laser engraving equipment.
[0011] The purpose of the utility model can be achieved through the following technical solutions: a flip-type double-sided processing device, including a support, a rotating motor is installed on the support, a jig is fixedly connected to the rotating shaft of the rotating motor, the jig has a fixed material area, a processing opening is opened on the fixed material area, a side pressure cylinder is installed on one side of the jig, the side pressure cylinder is connected to the side pressure assembly through a flip transmission assembly, the side pressure assembly has a buffer pressing module, and the buffer pressing module is pressed on the fixed material area.
[0012] In the above-mentioned flip-type double-sided processing device, the support is an L-shaped seat body, the rotating motor is installed on the vertical plate of the L-shaped seat body, and the rotating shaft of the rotating motor is fixedly connected to the fixture through a coupling.
[0013] In the above-mentioned flip-type double-sided processing device, the material fixing area is a contoured groove concavely arranged on one side of the jig, and avoidance grooves are arranged on both sides of the contoured groove, and the depth of the avoidance grooves is greater than the depth of the contoured groove.
[0014] In the above-mentioned flip-type double-sided processing device, at least one positioning block is protrudingly provided in the profiling groove, and the positioning block is a cone or a trapezoid.
[0015] In the above-mentioned flip-type double-sided processing device, a mounting frame is provided on one side of the fixture, a slide groove is provided on the top of the mounting frame, hinge plates are symmetrically provided on both sides of the slide groove, and the side pressure cylinder is fixed on the outer side surface of the mounting frame.
[0016] In the above-mentioned flipping double-sided processing device, the flipping transmission assembly includes a rack and a gear, the telescopic rod of the side pressure cylinder is fixedly connected to the rack, the rack is embedded in the slide groove to form a sliding connection, the center of the gear is fixed through the central axis, the two ends of the central axis are correspondingly hinged on the hinged plate, and the gear and the rack form a toothed meshing connection.
[0017] In the above-mentioned flip-type double-sided processing device, the side pressure assembly includes an L-shaped rod, one end of the L-shaped rod is fixedly connected to the central axis, the other end of the L-shaped rod is connected to the pressure rod, and the pressure rod is arranged perpendicular to the L-shaped rod.
[0018] In the above-mentioned flip-type double-sided processing device, the buffer pressing module includes a spring and a buffer pressure head, the other end of the L-shaped rod is opened with a guide slide hole, the pressure rod includes a guide slide main rod, the top end of the guide slide main rod is convexly provided with a limit block, the bottom end of the guide slide main rod is convexly provided with a stop block, the guide slide main rod is connected to the guide slide hole to form a sliding connection, the limit block is located above the guide slide hole, and the stop block is located below the guide slide hole, the spring is sleeved on the outer periphery of the guide slide main rod, the top end of the spring abuts against the L-shaped rod, the bottom end of the spring abuts against the table top of the stop block, and the buffer pressure head is fixed to the bottom of the stop block.
[0019] A laser engraving device comprises the above-mentioned flip-type double-sided processing device.
[0020] The above-mentioned laser engraving equipment also includes a machine platform with a processing room, a support is fixed on a workbench in the processing room, a laser engraving machine is also arranged on the workbench, an engraving head of the laser engraving machine is located above the jig, and the processing room has a safety door.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. Efficient double-sided processing: Through the design of the rotating motor and the fixture structure, the processing equipment can easily and quickly process the front and back sides of the product. This design significantly improves the processing efficiency, reduces the conversion and repositioning time of the product during the processing, and enables the product to complete double-sided processing in the same installation state.
[0023] 2. Simplify product positioning and fixing process: By integrating the rotation mechanism and precision positioning fixture, the flipping and positioning steps of the product in the double-sided processing process are greatly simplified. This integrated processing reduces the time loss and repeated positioning errors caused by manual flipping of the workpiece, especially for workpieces with complex shapes. Its precise contour groove and positioning block design ensure that the needs of high-precision processing are met, thereby improving the efficiency and quality of the entire processing process.
[0024] 3. Side pressure and buffer mechanism: The combined use of side pressure cylinder and buffer pressing module provides stable and gentle pressure for the product during processing, avoiding product damage caused by excessive pressure. Especially for the processing of fragile or sensitive materials, this design can effectively protect the product surface and prevent scratches or indentations during processing.
[0025] 4. Operational safety and human-machine interaction: The design takes into account the safety and convenience of operation. The safety door design of the processing room ensures safety protection during operation, while also reducing the impact of environmental factors on processing quality. In addition, the use of auxiliary devices such as manipulators and sliding bearings makes product loading and unloading more convenient and safer.
[0026] 5. Improve the level of automation and operational reliability: By using automated drive and transmission components, such as rack and pinion transmission mechanisms, the reliability and long-term stability of equipment operation are ensured. The increase in the degree of automation can reduce manual operation errors and also improve the overall work efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is the three-dimensional structure of the flip double-sided processing device Figure 1 .
[0028] Figure 2 This is the three-dimensional structure of the flip double-sided processing device Figure 2 .
[0029] Figure 3 It is a top view of the structure of the flip-type double-sided processing device.
[0030] Figure 4 This is a three-dimensional diagram of the internal structure of this laser engraving equipment.
[0031] Figure 5 This is the external three-dimensional structure diagram of this laser engraving equipment.
[0032] In the figure, 1. support; 2. rotating motor; 3. fixture; 4. positioning block; 5. mounting frame; 6. side pressure cylinder; 7. rack; 8. gear; 9. L-shaped rod; 10. pressure rod; 11. spring; 12. buffer pressure head; 13. machine table; 14. laser engraving machine. DETAILED DESCRIPTION
[0033] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0034] Embodiment 1
[0035] like Figures 1 to 3 As shown, the flip double-sided processing device includes a support 1, a rotating motor 2 is installed on the support 1, a fixture 3 is fixedly connected to the rotating shaft of the rotating motor 2, the fixture 3 has a material fixing area, a processing opening is opened on the material fixing area, a side pressure cylinder 6 is installed on one side of the fixture 3, the side pressure cylinder 6 is connected to the side pressure assembly through a flip transmission assembly, the side pressure assembly has a buffer pressing module, and the buffer pressing module is pressed on the material fixing area.
[0036] The support 1 is an L-shaped seat body, and a rotating motor 2 is installed on the vertical plate of the L-shaped seat body. The rotating shaft of the rotating motor 2 is fixedly connected to the fixture 3 through a coupling. The rotating motor 2 is started to drive the rotating shaft to rotate in a directional manner, and the fixture 3 is synchronously driven to rotate through the connection of the coupling. When the fixed material area on the fixture 3 faces upward, the top surface of the product is laser engraved; when the rotating shaft turns 180°, the fixed material area of the fixture 3 faces downward, and the bottom surface of the product is laser engraved.
[0037] The material setting area is a profiling groove concavely arranged on one side of the jig 3. Avoidance grooves are arranged on both sides of the profiling groove, and the depth of the avoidance groove is greater than that of the profiling groove. The avoidance groove provides an operating space for the manipulator to take and place the product, so that the product can be accurately and quickly placed in the profiling groove. The shape of the profiling groove matches the contour of the product, so that the product can be embedded in the profiling groove to form a preliminary positioning.
[0038] At least one positioning block 4 is convexly arranged in the profiling groove, and the positioning block 4 is a cone or a trapezoid. At least one positioning hole is opened on the product, and the positioning hole is a round hole or a square hole. When the product is placed in the profiling groove, the positioning block 4 of the cone corresponds to the round hole of the product, and the positioning block 4 of the trapezoid corresponds to the square hole of the product. The structure of the cone / trapezoidal body being small at the top and large at the bottom facilitates the insertion into the positioning hole to form precise positioning.
[0039] A mounting frame 5 is arranged on one side of the fixture 3 , a slide groove is arranged on the top of the mounting frame 5 , hinge plates are symmetrically arranged on both sides of the slide groove, and a side pressure cylinder 6 is fixedly installed on the outer side surface of the mounting frame 5 .
[0040] The flip transmission assembly includes a rack 7 and a gear 8. The telescopic rod of the side pressure cylinder 6 is fixedly connected to the rack 7. The rack 7 is embedded in the slide groove to form a guide sliding connection. The center of the gear 8 is fixed through the central axis. The two ends of the central axis are correspondingly hinged on the hinge plate. The gear 8 forms a tooth meshing connection with the rack 7. The side pressure cylinder 6 drives the telescopic rod to extend, and synchronously drives the rack 7 to translate backward along the slide groove, and drives the gear 8 to rotate counterclockwise through the tooth meshing transmission. The side pressure cylinder 6 drives the telescopic rod to retract, and synchronously drives the rack 7 to translate forward along the slide groove, and drives the gear 8 to rotate clockwise through the tooth meshing transmission.
[0041] The side pressure assembly includes an L-shaped rod 9, one end of which is fixedly connected to the central axis, and the other end of the L-shaped rod 9 is connected to a pressure rod 10, which is arranged vertically with the L-shaped rod 9. When the gear 8 drives the central axis to rotate counterclockwise, the L-shaped rod 9 and the pressure rod 10 are synchronously driven to swing upward to release the product. When the gear 8 drives the central axis to rotate clockwise, the L-shaped rod 9 and the pressure rod 10 are synchronously driven to swing downward to hold the product.
[0042] The buffer pressing module includes a spring 11 and a buffer pressure head 12. A guide slide hole is opened at the other end of the L-shaped rod 9. The pressure rod 10 includes a guide slide main rod. A limit block is convexly arranged at the top end of the guide slide main rod, and a stop block is convexly arranged at the bottom end of the guide slide main rod. The guide slide main rod passes through the guide slide hole to form a sliding connection. The limit block is located above the guide slide hole, and the stop block is located below the guide slide hole. The spring 11 is sleeved on the outer periphery of the guide slide main rod, the top end of the spring 11 abuts against the L-shaped rod 9, and the bottom end of the spring 11 abuts against the table surface of the stop block. The buffer pressure head 12 is fixedly arranged at the bottom of the stop block.
[0043] The limit block is used to limit the installation of the pressure rod 10 to prevent the pressure rod 10 from falling off. The stop block provides a table surface for the pressure spring 11 to compress the spring 11. The buffer pressure head 12 is specifically a 90° silicone coating on the bottom surface of the stop block, which contacts the product surface through the silicone material to avoid crushing the product surface. When the pressure rod 10 presses the product, the pressure rod 10 is moved upward along the guide hole by the reaction force, and the spring 11 provides elastic pressure to buffer and hold the product, which can not only ensure the fixation of the product in the Z direction, but also avoid crushing the product.
[0044] Embodiment 2
[0045] Based on the first embodiment, the difference of this embodiment is that:
[0046] like Figure 4 and Figure 5 As shown, a laser engraving device includes the above-mentioned flip-type double-sided processing device.
[0047] The laser engraving equipment also includes a machine table 13 with a processing room. The support 1 is fixed on the workbench in the processing room. A laser engraving machine 14 is also arranged on the workbench. The engraving head of the laser engraving machine 14 is located above the fixture 3. The processing room has a safety door.
[0048] How this laser engraving equipment works:
[0049] 1. Start the rotary motor 2 to drive the rotating shaft to rotate in a directional manner, and synchronously drive the fixture 3 to rotate so that the fixed material area faces upward, and place the product in the profiling groove. At the same time, the positioning block 4 is connected to form XY precise positioning, and the side pressure cylinder 6 is started to drive the telescopic rod to retract, and synchronously drive the rack 7 to move forward along the slide groove, and drive the gear 8 to rotate clockwise through the tooth meshing transmission, and synchronously drive the L-shaped rod 9 and the pressure rod 10 to swing downward, and use the spring 11 to buffer and hold the product for Z-direction fixation.
[0050] 2. At this time, the top surface of the product faces upward, and the laser engraving machine 14 starts the engraving head to perform laser engraving on the processing position on the front of the product.
[0051] 3. Start the rotating motor 2 to drive the rotating shaft to rotate in a directional manner, and simultaneously drive the fixture 3 to rotate 180°, so that the front side of the product faces downward, and the processing position on the back of the product is exposed through the processing opening. The laser engraving machine 14 starts the engraving head to perform laser engraving on the processing position on the back of the product.
[0052] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0053] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A flip-type double-sided processing device, comprising a support (1), characterized in that: A rotating motor (2) is mounted on the support (1), a jig (3) is fixedly connected to the rotating shaft of the rotating motor (2), the jig (3) has a material fixing area, a processing opening is provided on the material fixing area, a side pressure cylinder (6) is mounted on one side of the jig (3), the side pressure cylinder (6) is connected to a side pressure assembly via a flip transmission assembly, the side pressure assembly has a buffer pressure module, and the buffer pressure module is pressed on the material fixing area.
2. The flip-type double-sided processing device according to claim 1, characterized in that: The support (1) is an L-shaped seat body, the rotating motor (2) is mounted on a vertical plate of the L-shaped seat body, and the rotating shaft of the rotating motor (2) is fixedly connected to the fixture (3) via a coupling.
3. The flip-type double-sided processing device according to claim 1, characterized in that: The material setting area is a profiling groove concavely arranged on a side surface of the jig (3), and avoidance grooves are arranged on both sides of the profiling groove, and the depth of the avoidance grooves is greater than the depth of the profiling groove.
4. The flip-type double-sided processing device according to claim 3, characterized in that: At least one positioning block (4) is protrudingly arranged in the profiling groove, and the positioning block (4) is a cone or a trapezoid.
5. The flip-type double-sided processing device according to claim 1, characterized in that: A mounting frame (5) is arranged on one side of the fixture (3), a slide groove is arranged on the top of the mounting frame (5), hinge plates are symmetrically arranged on both sides of the slide groove, and the side pressure cylinder (6) is fixedly mounted on the outer side surface of the mounting frame (5).
6. The flip-type double-sided processing device according to claim 5, characterized in that: The flip transmission assembly comprises a rack (7) and a gear (8), the telescopic rod of the side pressure cylinder (6) is fixedly connected to the rack (7), the rack (7) is embedded in the slide groove to form a guide sliding connection, the center of the gear (8) is fixed through the central axis, the two ends of the central axis are correspondingly hinged on the hinge plate, and the gear (8) and the rack (7) form a tooth meshing connection.
7. The flip-type double-sided processing device according to claim 6, characterized in that: The side pressure assembly comprises an L-shaped rod (9), one end of the L-shaped rod (9) is fixedly connected to the central axis, the other end of the L-shaped rod (9) is connected to a pressure rod (10), and the pressure rod (10) is arranged vertically to the L-shaped rod (9).
8. The flip-type double-sided processing device according to claim 7, characterized in that: The buffer pressing module comprises a spring (11) and a buffer pressure head (12); the other end of the L-shaped rod (9) is provided with a guide slide hole; the pressure rod (10) comprises a guide slide main rod; a limit block is convexly arranged at the top end of the guide slide main rod; a stop block is convexly arranged at the bottom end of the guide slide main rod; the guide slide main rod penetrates the guide slide hole to form a sliding connection; the limit block is located above the guide slide hole; the stop block is located below the guide slide hole; the spring (11) is sleeved on the outer periphery of the guide slide main rod; the top end of the spring (11) abuts against the L-shaped rod (9); the bottom end of the spring (11) abuts against the table surface of the stop block; and the buffer pressure head (12) is fixedly arranged at the bottom of the stop block.
9. A laser engraving device, characterized in that: It comprises the flip-type double-sided processing device as claimed in any one of claims 1 to 8.
10. The laser engraving device according to claim 9, characterized in that: It also includes a machine table (13) having a processing room, the support (1) is fixed on the workbench of the processing room, a laser engraving machine (14) is also arranged on the workbench, the engraving head of the laser engraving machine (14) is located above the jig (3), and the processing room has a safety door.
Citation Information
Patent Citations
PCB pressing and overturning double-sided welding tool
CN208929397U