Stator wire welding fixture dismounting device
By designing the stator wire welding fixture disassembly device, the coordinated work of the transmission line, unlocking department and the transfer department solves the problem of the height of the welding point and the overheating of the paint film during the welding process, and improves production efficiency and continuity.
Patent Information
- Application Number
- CN202421166989.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-27
Smart Images

Figure CN222404012U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stator welding, in particular to a stator wire welding fixture disassembly device. Background Art
[0002] Since the new X-Pin winding stator can achieve higher power density and electric drive efficiency, many domestic manufacturers have begun to study X-Pin winding technology. The core difficulty lies in how to shorten the solder joint height during Pin wire welding and how to avoid overheating and burns of the paint film by laser welding energy in a very small space. At the same time, sufficient welding strength must be maintained to ensure the reliability of the solder joint. Therefore, the positioning jig tooling during welding is particularly important. After positioning, welding production can be carried out accurately, and the positioning fixture needs to be removed after production. The positioning fixture is relatively heavy and the entire production line is produced. Therefore, a robotic arm or other disassembly equipment is needed to adapt to the rhythm production. Therefore, a special disassembly device is designed in combination with production needs to improve production efficiency. Utility Model Content
[0003] The purpose of the present utility model is to provide a stator wire welding fixture disassembly device to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stator wire welding fixture disassembly device, comprising a transmission line, two transmission lines, and trays are evenly distributed on the transmission lines. The tooling fixture can be placed on the upper end of the tray. An unlocking part is provided above the left transmission line, and the unlocking part includes an unlocking slide and an unlocking bracket; a conveying part is provided between the two transmission lines, and the conveying part includes a conveying cross slide and a conveying bracket.
[0005] Furthermore: the unlocking bracket is interconnected with the movable plate of the unlocking slide, the top of the unlocking bracket is provided with a linear push rod, the lower end head of the linear push rod is provided with a swing mechanism, and the lower end of the unlocking bracket is provided with a driving disk shaft and a backing disk.
[0006] Further: the swing mechanism includes a swing cylinder and a swing bracket, the swing cylinder is fixedly connected to the unlocking bracket, the tail of the swing bracket is movably connected to the head of the swing cylinder, the rotating shaft above the drive disk shaft passes through the shaft sleeve of the unlocking bracket, and the rotating shaft is fixedly interconnected with the swing bracket.
[0007] Preferably, the lower end head of the driving disc shaft is a spline tooth, and the top end of the rotating shaft of the driving disc shaft is interconnected with the lower end sleeve of the linear push rod.
[0008] Furthermore: the transport bracket is fixed on the movable plate of the transport cross slide, a cylinder fixing bracket is provided below the transport bracket, a transport cylinder is distributed around the bottom of the cylinder fixing bracket, and a transport clamp is provided at the head of the transport cylinder.
[0009] Compared with the existing technology, the beneficial effects of the present invention are: the present invention can automatically unlock and move the fixture, reduce manual intervention, and improve production efficiency. The precise positioning of the fixture is achieved through the position adjustment of the limiting components and the cross slide on the transmission line. The collaborative work of the unlocking slide and the transporting cross slide simplifies the process of understanding the fixture. The cylinder fixing frame and the transporting cylinder design of the transporting part make the transport of the fixture faster and more stable. The various components such as the unlocking part and the transporting part are designed to be modular, which is convenient for maintenance and upgrading. The fixture disassembly process can be seamlessly integrated into the production line to improve production continuity. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the structure of the utility model;
[0011] Figure 2 This is an enlarged schematic diagram of point A;
[0012] Figure 3 This is a schematic diagram of the transport department;
[0013] Figure 4 Schematic diagram of the unlocking unit;
[0014] Figure 5 Schematic diagram of the unlocking state;
[0015] Figure 6 This is an enlarged schematic diagram of point C.
[0016] In the figure: 1. Transmission line, 2. Pallet, 3. Transport unit, 4. Fixture, 5. Unlocking unit, 31. Transport cross slide, 32. Transport bracket, 33. Cylinder fixing bracket, 34. Transport cylinder, 35. Transport clamp, 51. Unlocking slide, 52. Unlocking bracket, 53. Linear push rod, 54. Drive disk shaft, 55. Swinging mechanism, 56. Backrest plate, 551. Swinging cylinder, 552. Swinging bracket. DETAILED DESCRIPTION
[0017] The present invention will be described below based on the embodiments in conjunction with the drawings in the embodiments of the present invention. However, it is worth noting that the present invention is not limited to these embodiments. In the detailed description of the present invention below, some specific details are described in detail. However, for the parts that are not described in detail, those skilled in the art can also fully understand the present invention.
[0018] In addition, those skilled in the art should understand that the drawings are only provided to illustrate the purpose, features and advantages of the present invention, and the drawings are not actually drawn to scale.
[0019] At the same time, unless the context clearly requires otherwise, words such as "include", "comprising" and the like throughout the specification and claims should be interpreted as inclusive rather than exclusive or exhaustive; that is, as "including but not limited to".
[0020] See also Figures 1-6 The utility model provides a technical solution: it includes a transmission line 1, two transmission lines 1 are provided, trays 2 are evenly distributed on the transmission lines 1, and a tooling fixture 4 can be placed on the upper end of the tray 2. An unlocking part 5 is provided above the left transmission line 1, and the unlocking part 5 includes an unlocking slide 51 and an unlocking bracket 52; a conveying part 3 is provided between the two transmission lines 1, and the conveying part 3 includes a conveying cross slide 31 and a conveying bracket 32.
[0021] The unlocking bracket 52 is interconnected with the movable plate of the unlocking slide 51. A linear push rod 53 is provided at the top of the unlocking bracket 52. A swing mechanism 55 is provided at the lower end of the linear push rod 53. A driving disk shaft 54 and a backing disk 56 are provided at the lower end of the unlocking bracket 52.
[0022] The swing mechanism 55 includes a swing cylinder 551 and a swing bracket 552. The swing cylinder 551 is fixedly connected to the unlocking bracket 52. The tail of the swing bracket 552 is movably connected to the head of the swing cylinder 551. The rotating shaft above the drive disk shaft 54 passes through the shaft sleeve of the unlocking bracket 52, and the rotating shaft is fixedly interconnected with the swing bracket 552.
[0023] The lower end of the driving disc shaft 54 is provided with spline teeth, and the top end of the rotating shaft of the driving disc shaft 54 is interconnected with the lower end sleeve of the linear push rod 53 .
[0024] The transport bracket 32 is fixed to the movable plate of the transport cross slide 31 , and a cylinder fixing bracket 33 is provided below the transport bracket 32 . A transport cylinder 34 is distributed around the bottom of the cylinder fixing bracket 33 , and a transport clamp 35 is provided at the head of the transport cylinder 34 .
[0025] The pallets 2 are evenly distributed above the existing transmission line 1 (purchased from outside), and the pallets 2 are provided with a fixture 4 for transportation. When the pallet 2 is transported to a certain position, the transmission line 1 has its own limiting component to stop the pallet 2. At this time, the unlocking part 5 starts to work, and the unlocking slide 51 drives the unlocking bracket 52 to move and press down. The counter-rest plate 56 is close to the top counter-rest surface of the fixture 4, and then the head of the drive disc shaft 54 is driven by the linear push rod 53 to insert into the middle spline groove of the fixture 4, and then the swing mechanism 55 swings the drive disc shaft 54 through the swing cylinder 551 and the swing bracket 552, and the head of the drive disc shaft 54 is dislocated relative to the spline groove. This is equivalent to the key unlocking the fixture 4. At this time, the fixture 4 can be separated from the produced product, the swing cylinder 551 is reset, the unlocking part 5 is reset, and the conveying part 3 starts working. The position adjustment of the conveying bracket 32 is achieved through the cross slide, and the cross slide moves horizontally to the top of the fixture 4 that has just been unlocked, and then the cross slide drives the conveying bracket 32 to descend. The conveying cylinder 34 on the cylinder fixing frame 33 is inflated to drive the conveying claw 35 to clamp around the fixture 4, and then lift it to the pallet 2 above the transmission line 1 on the other side, and so on, to achieve automated operation. If necessary, it needs to be assisted by a 3D industrial camera.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stator wire welding fixture disassembly device, comprising a transmission line (1), wherein two transmission lines (1) are provided, trays (2) are evenly distributed on the transmission lines (1), and a tooling fixture (4) can be placed on the upper end of the tray (2), characterized in that: An unlocking portion (5) is provided above the transmission line (1) on the left side, and the unlocking portion (5) includes an unlocking slide (51) and an unlocking bracket (52); a transport portion (3) is provided between the two transmission lines (1), and the transport portion (3) includes a transport cross slide (31) and a transport bracket (32).
2. The stator wire welding fixture disassembly device according to claim 1, characterized in that: The unlocking bracket (52) is interconnected with the moving plate of the unlocking slide (51), a linear push rod (53) is provided at the top end of the unlocking bracket (52), a swing mechanism (55) is provided at the lower end of the linear push rod (53), and a driving disk shaft (54) and a backing disk (56) are provided at the lower end of the unlocking bracket (52).
3. The stator wire welding fixture disassembly device according to claim 2, characterized in that: The swing mechanism (55) comprises a swing cylinder (551) and a swing bracket (552); the swing cylinder (551) is fixedly connected to the unlocking bracket (52); the tail of the swing bracket (552) is movably connected to the head of the swing cylinder (551); the rotating shaft above the driving disk shaft (54) passes through the shaft sleeve of the unlocking bracket (52), and the rotating shaft and the swing bracket (552) are fixedly connected and interconnected.
4. The stator wire welding fixture disassembly device according to claim 3, characterized in that: The lower end head of the driving disc shaft (54) is a spline tooth, and the top end of the rotating shaft of the driving disc shaft (54) is interconnected with the lower end sleeve of the linear push rod (53).
5. The stator wire welding fixture disassembly device according to claim 1, characterized in that: The transport bracket (32) is fixedly connected to the movable plate of the transport cross slide (31), a cylinder fixing bracket (33) is provided below the transport bracket (32), a transport cylinder (34) is distributed around the cylinder fixing bracket (33), and a transport clamping claw (35) is provided at the head of the transport cylinder (34).