Positioning device for exhaust pipe welding
By designing a adjustable arc -shaped card board positioning device, the problem of transformation during the exhaust pipe welding process is solved, and the welding quality and applicability are improved.
Patent Information
- Application Number
- CN202421008952.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-10
AI Technical Summary
During the welding process of existing exhaust pipes, the fixed clamping method can easily cause the exhaust pipe to deform and affect the welding quality.
Design a positioning device for welding of exhaust pipes. Through the adjustment of the curved card plate, it is suitable for the exhaust pipes of different diameter to avoid fixed clamps in the traditional and downward direction and reduce the risk of deformation.
Improve the applicability and convenience of the positioning device, avoid deformation of the exhaust pipe, and ensure the welding quality.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of exhaust pipe welding, in particular to a positioning device for exhaust pipe welding. Background Art
[0002] The exhaust pipe is installed between the engine exhaust manifold and the muffler, making the entire exhaust system flexibly connected, thereby reducing vibration and noise, facilitating installation and extending the life of the exhaust and muffler system. Exhaust pipes are mainly used for light vehicles, micro vehicles, buses, and motorcycles. The exhaust pipe structure is a double-layer corrugated pipe covered with a steel wire mesh sleeve, with straight-edge sections at both ends covered with a clamping ring. In order to achieve a better muffler effect, the bellows can be equipped with an expansion joint or a mesh sleeve.
[0003] At present, before welding the exhaust pipe on the refrigerator refrigeration compressor, the exhaust pipe needs to be fixed and clamped. The existing method of fixing and clamping the exhaust pipe generally adopts an arc-shaped clamping plate relatively arranged on the outside of the exhaust pipe, and the outer peripheral side of the exhaust pipe is fixed by the arc-shaped clamping plate. However, if the clamping force is too large, it is easy to cause deformation of the exhaust pipe, thereby affecting the quality after welding. If the clamping force is too small, the clamping force is insufficient, thereby affecting the stability of the exhaust pipe fixation clamping.
[0004] To this end, we provide a positioning device for exhaust pipe welding to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a positioning device for exhaust pipe welding, which adjusts the distance between the arc-shaped clamping plates by moving the arc-shaped clamping plates closer to or farther away from the axis of the disk, so that the arc-shaped clamping plates are suitable for clamping and fixing exhaust pipes of different diameters, thereby improving applicability and convenience of use. The arc-shaped clamping plates are clamped on the peripheral side surfaces of the exhaust pipe ends, avoiding the traditional upward and downward directions of fixing and clamping the outer peripheral side surfaces of the exhaust pipe, causing deformation of the exhaust pipe, thereby affecting the quality of the exhaust pipe after welding, and solving the problem of deformation caused by the existing exhaust pipe fixing and clamping, which affects the welding quality.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a positioning device for exhaust pipe welding, comprising a base; a movable plate is symmetrically and slidably arranged on the top of the base, two opposite side surfaces of the two movable plates are fixedly connected with discs, two opposite side surfaces of the two discs are rotatably connected with rotating rods, the ends of the rotating rods are fixedly connected with toothed discs, a plurality of slide grooves 1 are provided on the circumferential side surfaces of the discs, a slide plate is slidably connected inside the first slide grooves, a slide groove 2 connected with the first slide grooves is provided on one side surface of the disc, a push rod penetrating the toothed disc is fixedly connected on one side surface of the slide plate, and an arc-shaped clamping plate is symmetrically and parallelly arranged on one side surface of the slide plate close to the toothed disc.
[0008] The utility model is further configured that a side surface of the toothed disc is provided with a plurality of arc grooves matching the push rods, and the top of the base is symmetrically provided with guide grooves matching the moving plate.
[0009] The utility model is further configured that two opposite side surfaces of the two toothed discs are fixedly connected with motors, and the driving end of the motor is fixedly connected with a gear meshing and matching with the toothed discs.
[0010] The utility model is further configured such that a driving assembly for driving the movable plate to move is arranged on the top of the base, and the driving assembly includes a vertical plate symmetrically fixedly connected to the top of the base, one side of the vertical plate is rotatably connected to a bidirectional threaded rod, and the movable plate is threadedly connected to the peripheral side surfaces of the two bidirectional threaded rods.
[0011] The utility model is further configured such that a double-headed motor is fixedly connected to the top of the base, both driving ends of the double-headed motor are fixedly connected to a rotating shaft, one end of the rotating shaft is fixedly connected to a bevel gear 1, and one end of the bidirectional threaded rod is fixedly connected to a bevel gear 2 meshing with the bevel gear 1.
[0012] The utility model is further configured that a cylinder is fixedly connected to the top of the base, and an output end of the cylinder is fixedly connected to a supporting plate arranged in an arc shape.
[0013] The utility model is further configured such that protective pads are fixedly mounted on two opposite side surfaces of two adjacent arc-shaped clamping plates.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model drives the rod, the slide plate and the arc-shaped clamping plate to approach or move away from the axis of the disc by rotating the toothed disc clockwise or counterclockwise under the guidance of the arc-shaped groove, thereby adjusting the distance between the arc-shaped clamping plates, making the arc-shaped clamping plates suitable for clamping and fixing exhaust pipes of different diameters, improving applicability and convenience of use, and the arc-shaped clamping plates are clamped on the peripheral side of the end of the exhaust pipe, avoiding the traditional fixing and clamping of the outer peripheral side of the exhaust pipe in the up and down directions, causing the exhaust pipe to deform, thereby affecting the quality of the exhaust pipe after welding.
[0016] 2. The utility model drives the support plate to move upward through the output end of the cylinder, so that the support plate lifts the exhaust pipe, making it more convenient to install the exhaust pipe.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 The figure is a three-dimensional structural schematic diagram of a positioning device for exhaust pipe welding.
[0020] Figure 2 The figure is a three-dimensional structural schematic diagram of a driving component in a positioning device for exhaust pipe welding.
[0021] Figure 3 The present invention is a schematic diagram of the three-dimensional structure of the connection between a disc, a slide plate and an arc-shaped clamping plate in a positioning device for exhaust pipe welding.
[0022] Figure 4 for Figure 3 A schematic diagram of a side view stereoscopic structure.
[0023] Figure 5 The present invention is a schematic diagram of the three-dimensional structure of the connection between a disc, a first slide groove and a second slide groove in a positioning device for exhaust pipe welding.
[0024] Figure 6 The present invention is a schematic diagram of the three-dimensional structure of the connection between a slide plate, an arc-shaped clamping plate and a stop rod in a positioning device for exhaust pipe welding.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1-base, 2-moving plate, 3-guide groove, 4-double-headed motor, 5-rotating shaft, 6-bevel gear 1, 7-vertical plate, 8-bidirectional threaded rod, 9-bevel gear 2, 10-disc, 11-rotating rod, 12-toothed disc, 13-slide plate, 14-slide groove 1, 15-resist rod, 16-slide groove 2, 17-arc-shaped card plate, 18-motor, 19-gear, 20-cylinder, 21-support plate, 22-arc-shaped groove, 23-driving assembly. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1
[0029] See also Figure 1-6 The utility model is a positioning device for exhaust pipe welding, comprising a base 1; a movable plate 2 is symmetrically and slidably arranged on the top of the base 1, and disks 10 are fixedly connected to the opposite sides of the two movable plates 2, and rotating rods 11 are rotatably connected to the opposite sides of the two disks 10, and a toothed disk 12 is fixedly connected to the end of the rotating rod 11, and a plurality of slide grooves 14 are provided on the peripheral side of the disk 10, and a slide plate 13 is slidably connected to the interior of each slide groove 14, and a slide groove 2 16 connected to each slide groove 14 is provided on one side of the disk 10, and each slide plate 13 is slidably connected to the interior of each slide groove 14, and a slide groove 2 16 connected to each slide groove 14 is provided on one side of the disk 10, and each slide plate 13 is slidably connected to the interior of each slide groove 14, and each slide groove 16 ... One side of the slide plate 13 is fixedly connected with a push rod 15 that passes through the toothed disc 12, and one side of the slide plate 13 close to the toothed disc 12 is symmetrically and parallelly provided with an arc-shaped clamping plate 17, and the opposite sides of the two adjacent arc-shaped clamping plates 17 are fixedly installed with protective pads, and the opposite sides of the two toothed discs 12 are fixedly connected with a motor 18, and the driving end of the motor 18 is fixedly connected with a gear 19 that meshes and matches with the toothed disc 12, and one side of the toothed disc 12 is provided with a plurality of arc-shaped grooves 22 that match with the push rod 15, and the top of the base 1 is symmetrically provided with guide grooves 3 that match with the moving plate 2.
[0030] The operation process of this embodiment is as follows: the height of the exhaust pipe is adjusted to be concentric with the rotating rod 11, the movable plate 2 drives the disc 10 and the arc-shaped clamping plate 17 to move a distance toward the end of the exhaust pipe, and then the motor 18 is started. The motor 18 drives the gear 19 to rotate counterclockwise or clockwise, and then drives the toothed disc 12 meshing therewith to rotate clockwise or counterclockwise. Under the guidance of the arc groove 22, the push rod 15, the slide plate 13 and the arc-shaped clamping plate 17 are driven to approach or move away from the axis of the disc 10, thereby completing the adjustment of the distance between the arc-shaped clamping plates 17, so that the arc-shaped clamping plates 17 are suitable for clamping and fixing exhaust pipes of different diameters. When the distance between the arc-shaped clamping plates 17 is adjusted to meet the use of the exhaust pipe, the movable plate 2 is continued to be moved toward the direction of the exhaust pipe, so that the arc-shaped clamping plate 17 is clamped on the peripheral side surface of the end of the exhaust pipe, avoiding the traditional upper and lower directions. The fixed clamping of the outer peripheral side of the exhaust pipe causes the exhaust pipe to deform, thereby affecting the quality of the exhaust pipe after welding. Specific embodiment 2
[0032] See also Figure 1-6 On the basis of the specific embodiment 1, a driving component 23 for driving the moving plate 2 to move is provided on the top of the base 1. The driving component 23 includes a vertical plate 7 symmetrically fixedly connected to the top of the base 1, and one side of the vertical plate 7 is rotatably connected to a bidirectional threaded rod 8. The moving plate 2 is threadedly connected to the circumferential side surfaces of the two bidirectional threaded rods 8. A double-headed motor 4 is fixedly connected to the top of the base 1, and both end driving ends of the double-headed motor 4 are fixedly connected to a rotating shaft 5, one end of the rotating shaft 5 is fixedly connected to a bevel gear 1 6, and one end of the bidirectional threaded rod 8 is fixedly connected to a bevel gear 2 9 meshing with the bevel gear 1 6.
[0033] The operation process of this embodiment is: start the double-headed motor 4, the driving end of the double-headed motor 4 drives the rotating shaft 5 and the bevel gear 1 6 to rotate clockwise, so that the bevel gear 1 6 drives the bevel gear 2 9 and the two-way threaded rod 8 meshing therewith to rotate, so that the two-way threaded rod 8 drives the moving plate 2 to move in the direction close to the exhaust pipe, providing power for the movement of the moving plate 2. Specific embodiment three
[0035] See also Figure 1-6 On the basis of the specific embodiment 1 and the specific embodiment 2, a cylinder 20 is fixedly connected to the top of the base 1, and an arc-shaped support plate 21 is fixedly connected to the output end of the cylinder 20.
[0036] The operation process of this embodiment is: place the exhaust pipe on the support plate 21, start the cylinder 21, and the output end of the cylinder 21 drives the support plate 21 to move upward, so that the support plate 21 lifts the exhaust pipe, making it more convenient to install the exhaust pipe 21.
[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A positioning device for exhaust pipe welding, comprising a base (1); characterized in that: A movable plate (2) is symmetrically and slidably arranged on the top of the base (1), and the two opposite side surfaces of the two movable plates (2) are fixedly connected with a disk (10), and the two opposite side surfaces of the two disks (10) are rotatably connected with a rotating rod (11), and the end of the rotating rod (11) is fixedly connected with a toothed disk (12), and the peripheral side surface of the disk (10) is provided with a plurality of sliding grooves (14), and the interior of each of the sliding grooves (14) is slidably connected with a slide plate (13), and one side surface of the disk (10) is provided with a sliding groove (16) connected with each of the sliding grooves (14), and one side surface of each of the slide plates (13) is fixedly connected with a push rod (15) penetrating the toothed disk (12), and a side surface of the slide plate (13) close to the toothed disk (12) is symmetrically and parallelly provided with an arc-shaped clamping plate (17).
2. The exhaust pipe welding positioning device according to claim 1, characterized in that: A plurality of arc grooves (22) matching the push rod (15) are formed on one side of the toothed disc (12), and guide grooves (3) matching the movable plate (2) are symmetrically formed on the top of the base (1).
3. The exhaust pipe welding positioning device according to claim 2, characterized in that: The two opposite side surfaces of the two toothed discs (12) are fixedly connected to a motor (18), and the driving end of the motor (18) is fixedly connected to a gear (19) meshing and matching with the toothed discs (12).
4. The exhaust pipe welding positioning device according to claim 3, characterized in that: A driving assembly (23) for driving the movable plate (2) to move is arranged on the top of the base (1), and the driving assembly (23) comprises a vertical plate (7) symmetrically fixedly connected to the top of the base (1), a side surface of the vertical plate (7) being rotatably connected to a bidirectional threaded rod (8), and the movable plate (2) is threadedly connected to the peripheral side surfaces of the two bidirectional threaded rods (8).
5. The exhaust pipe welding positioning device according to claim 4, characterized in that: A double-headed motor (4) is fixedly connected to the top of the base (1), and both driving ends of the double-headed motor (4) are fixedly connected to a rotating shaft (5), one end of the rotating shaft (5) is fixedly connected to a bevel gear 1 (6), and one end of the bidirectional threaded rod (8) is fixedly connected to a bevel gear 2 (9) meshing with the bevel gear 1 (6).
6. The exhaust pipe welding positioning device according to claim 5, characterized in that: The top of the base (1) is fixedly connected to a cylinder (20), and the output end of the cylinder (20) is fixedly connected to a supporting plate (21) arranged in an arc shape.
7. The exhaust pipe welding positioning device according to claim 6, characterized in that: Protection pads are fixedly mounted on the two opposite side surfaces of two adjacent arc-shaped clamping plates (17).