Flaring machine for assembling water tank sheath

Abstract

The utility model belongs to the technical field of flaring machines, and particularly relates to a flaring machine for assembling a water tank sheath. The water tank sheath assembling flaring machine is used for increasing sheath assembling and reinforcing a water tank core body in the core body assembling process. Comprising a tray pushing air cylinder, a lifting material warehouse, a pipe distributing device, a pipe sleeving die, a reaming device, a workbench, an upper pressing device and a tray overturning device. The water tank core body is placed on the table top on one side of the working table and is positioned on the working table through the positioner. A lifting material warehouse is arranged on the other side of the workbench and comprises a chassis, and the chassis is driven by a tray lifting motor to ascend and descend. The tray pushing air cylinder is located on one side of the tray lifting material warehouse and used for pushing the trays with the sleeves to the tray overturning device. The tilting tray device comprises a tilting tray and a tilting tray cylinder for driving the tilting tray to turn over; a pipe distributing device is arranged below the tray overturning air cylinder, and a pipe sleeving die is arranged on the right side of the pipe distributing device. The pipe distributing device comprises a pipe distributing air cylinder, and the pipe distributing air cylinder is located on the material distributing lifting platform. A reaming device is arranged on the right side of the casing die.

Description

Technical Field

[0001] The utility model belongs to the technical field of belling machines, in particular to a water tank jacket assembly belling machine. Background Art

[0002] In the assembly of water tanks, core assembly is a key link in the production process, which directly affects the structural strength and service life of the water tank. Traditional water tank core assembly methods usually only focus on the basic assembly of the core, while ignoring additional reinforcement measures for the core, especially the lack of jacket assembly, which to some extent limits the performance and market competitiveness of the water tank.

[0003] In the past, water tank assembly machines mainly focused on basic core assembly and failed to integrate the function of jacket assembly. There was a lack of effective jacket assembly methods. Summary of the invention

[0004] The utility model aims to solve the defects of the prior art and provide a water tank jacket assembly and expanding machine. The water tank jacket assembly and expanding machine is used to increase the jacket assembly and reinforce the water tank core during the core assembly process. The previous assembly machines do not have this function. The utility model is developed to meet the market demand for new water tank jacket assembly.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme, including a push plate cylinder, a lifting material storage, a pipe issuing device, a casing mold, a hole expanding device, a workbench, an upper clamping device, a casing assembly cylinder, a positioner, and a turning device.

[0006] The water tank core is placed on a table on one side of the workbench. The water tank core is initially positioned on the workbench by a positioner (i.e., a positioning tool) and is clamped by an upper clamping device.

[0007] A (pallet lifting material warehouse) lifting material warehouse is arranged on the other side of the workbench. The pallet lifting material warehouse includes a chassis, and a plurality of pallets are arranged vertically on the chassis; the number of pallets is greater than 2; the chassis is driven to rise and fall by a pallet lifting motor.

[0008] The tray push cylinder is located on one side of the tray lifting warehouse and is used to push the tray equipped with the sleeve to the tray turning device.

[0009] The turning device comprises a turning plate and a turning cylinder for driving the turning plate to turn over;

[0010] A tube launching device is arranged below the turning cylinder, and a casing mold is arranged on the right side of the tube launching device; wherein the tube launching device is used to push the casings from the tray to the casing mold row by row; and the casing mold is used to receive and arrange the casings.

[0011] The pipe launching device comprises a pipe launching cylinder, which is located on a material launching lifting platform, and the material launching lifting platform is driven to rise and fall by a material launching lifting motor; the pipe launching cylinder is used to push the sleeve in the sleeve mold into the reaming device.

[0012] A hole expanding device is arranged on the right side of the casing mold, and the hole expanding device includes a hole expanding motor, which is used for expanding the casing to adapt to the water tank core.

[0013] A sleeve assembly cylinder is arranged on the workbench, in front of the water tank core and on one side of the hole expanding device, and is used to push the sleeve into the water tank core.

[0014] Furthermore, a vibrator is provided between the tube launching device and the casing mold to ensure that the casing enters the casing mold smoothly.

[0015] Furthermore, the reaming device also includes a station selection motor, which is used to control the reaming device to rotate to a designated station for operation; the reaming motor is also equipped with a reducer.

[0016] Furthermore, the upper clamping device includes a clamping plate fixed on the frame, and the clamping plate is connected to a clamping servo motor. The position of the clamping plate is adjusted by the clamping servo motor to adapt to water tank cores of different sizes.

[0017] Compared with the prior art, the utility model has beneficial effects.

[0018] The utility model increases the assembly of the jacket during the core assembly process, reinforces the water tank core, and provides a water tank jacket assembly and expanding machine with high automation and reliable assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. The protection scope of the utility model is not limited to the following descriptions.

[0020] Figure 1 It is a schematic diagram of the overall structure of a water tank jacket assembly and expanding machine.

[0021] Figure 2-4 yes Figure 1 A partial enlarged schematic diagram of .

[0022] In the figure, the pushing cylinder is 1, the pallet lifting material storage is 2, the pallet lifting motor is 3, the material issuing lifting motor is 4, the reducer is 5, the clamping servo motor is 6, the pipe issuing device is 7, the pipe issuing cylinder is 8, the vibrator is 9, the flipping cylinder is 10, the pallet pipe issuing position is 11, the casing mold is 12, the reaming motor is 13, the water tank core is 14, the water tank main board is 15, the reaming device is 16, the casing taking station is 17, the casing assembly station is 18, and the station selection motor is 19. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and beneficial effects of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments.

[0024] like Figure 1-4 As shown, embodiment 1 includes a push plate cylinder 1, a lifting material storage 2, a pipe issuing device 7, a casing mold 12, a hole expanding device 16, a workbench, an upper clamping device, a casing assembly cylinder, a positioner, a clamping servo motor 6, and a turning cylinder 10.

[0025] The water tank core 14 is placed on a table on one side of the workbench. The water tank core 14 is initially positioned on the workbench by a positioner and is clamped by an upper clamping device.

[0026] A pallet lifting material warehouse 2 is arranged on the other side of the workbench. The pallet lifting material warehouse 2 includes a chassis, and a plurality of pallets are arranged vertically on the chassis; the chassis is driven to rise and fall by a pallet lifting motor 3.

[0027] The tray pushing cylinder 1 is located at one side of the tray lifting material storage 2 and is used to push the tray equipped with the sleeve to the tray turning cylinder 10.

[0028] A tube launching device 7 is arranged below the tipping cylinder 10, and a sleeve mold 12 is arranged on the right side of the tube launching device 7; wherein the tube launching device 7 is used to push the sleeves from the tray to the sleeve mold 12 row by row; the sleeve mold 12 is used to receive and arrange the sleeves.

[0029] The pipe sending device 7 comprises a pipe sending cylinder 8, which is located on a material sending lifting platform, and the material sending lifting platform is driven to rise and fall by a material sending lifting motor 4. The pipe sending cylinder 8 is used to push the inner sleeve of the sleeve mold 12 into the reaming device.

[0030] A hole expanding device 16 is arranged on the right side of the sleeve mold 12 , and the hole expanding device 16 includes a hole expanding motor 13 , which is used for expanding the sleeve to adapt to the water tank core 14 .

[0031] A sleeve assembly cylinder is arranged on the workbench, in front of the water tank core 14 and on one side of the reaming device 16 , for pushing the sleeve into the water tank core 14 .

[0032] Embodiment 2: Specifically: the tray pushing cylinder 1 is used to push the tray equipped with the sleeve to the tube issuing position.

[0033] The lifting material storage 2 is used to store and lift the pallet to the position of the push plate cylinder 1.

[0034] The tube-dispensing device 7 is used to push the sleeves out from the tray row by row to the sleeve mold 12.

[0035] The sleeve mold 12 is used for receiving and arranging the sleeves.

[0036] The hole enlarging device 16 includes a hole enlarging motor 13 and a reducer 5, and is used to enlarge the casing to adapt to the water tank core 14.

[0037] The reaming device 16 can be driven to flip by a station selection motor 19 to achieve the conversion between the casing extraction station and the casing assembly station.

[0038] A workbench is used to place the water tank core 14 to be assembled.

[0039] The upper clamping device is used to fix the water tank core 14 on the workbench.

[0040] The sleeve assembly cylinder is used to push the sleeve into the water tank core 14.

[0041] The manual positioner is used for preliminarily positioning the water tank core 14 .

[0042] The pressing servo motor 6 is used to adjust the position of the pressing plate to closely fit the water tank core 14 .

[0043] The expanding machine is provided with two independent expanding devices 16 on the left and right, a pipe sending device 7, a push plate cylinder 1, a lifting material storage 2, a sleeve assembly cylinder, etc., and can operate on both sides of the water tank core 14 at the same time to improve production efficiency.

[0044] Embodiment 3, the lifting material warehouse 2 is located on one side of the entire system, and is used to store multiple trays with sleeves, and the trays are sent to the pipe issuing position by the push plate cylinder 1. After receiving the tray, the pipe issuing device 7 pushes the sleeves into the pre-prepared sleeve mold 12 row by row. The sleeve mold 12 is arranged adjacent to the reaming device 16, and the reaming device 16 is above or on one side of the sleeve mold 12, so as to receive the sleeve pushed out from the sleeve mold 12 and perform reaming. One of the functions of the workbench is to carry and position the water tank core 14 to be assembled. The upper clamping device is located above the workbench and can stably fix the water tank core 14 during the assembly process. The sleeve assembly cylinder cooperates with the reaming device 16 to accurately assemble the expanded sleeve onto the water tank core 14. The manual positioner is arranged on both sides of the workbench to assist the operator to quickly position the water tank core 14. The clamping servo motor 6 drives the pressing plate of the upper clamping device to realize automatic adjustment and tightening of the water tank core 14.

[0045] Embodiment 4: The sleeve assembly cylinder drives the unloading plate through the linear guide rail feed inclined iron to accurately press the sleeve into the water tank main board 15 to ensure the stability and reliability of the assembly.

[0046] After the machine completes the casing and reaming process, the upper pressing mechanism automatically retreats, making it easy to manually take out the assembled water tank core 14 to achieve continuous production.

[0047] Embodiment 5, collect the casing with a tray.

[0048] The tray with collected casings is manually placed into the lifting material warehouse 2, the material warehouse rises and reaches the tray pushing position, and the tray pushing cylinder 1 pushes the tray to the tube issuing position and then returns.

[0049] The tube issuing device 7 pushes the sleeves in the tray into the sleeve warehouse row by row, and the sleeves enter the sleeve mold 12 in sequence under the action of the vibrator 9.

[0050] The reaming device is at the pipe taking position, the reaming motor 13 drives the casing and the reaming device 16 to the pipe taking position, and the pipe launching cylinder 8 pushes the bottom layer of casing in the casing mold 12 into the reaming knife of the casing (reaming) device to complete a row of pipe taking; the pipe launching device rises one core body 14 row distance, the cylinder returns, the casing in the casing mold 12 descends to the bottom layer, and the pipe launching cylinder 8 pushes the bottom layer of casing in the casing mold 12 into the reaming knife (second row) of the casing (reaming) device again to complete the casing taking.

[0051] The reaming device returns to the pipe taking station; the left reaming device 16 station selection motor 19 drives the reaming device to rotate through the reducer to reach the casing reaming station.

[0052] Embodiment 4, possible expanded applications.

[0053] The core 14 is manually placed on the workbench and pushed along the workbench to the initial positioning. The left and right manual positioners extend and rise, and the positioning knife is manually inserted into the water tank pipe of the core 14 (the manual positioner is retracted) and put in place; the upper clamping mechanism descends and approaches the water tank core 14, and the servo motor automatically adjusts the position of the pressure plate (close to the inner side of the water tank main board 15), and the upper clamping mechanism descends again, and the pressure plate presses the core 14; the left and right manual positioners extend to pull out the positioning knife, descend, and the manual positioner retracts to its original position, and the core 14 is placed.

[0054] The right reaming device moves toward the core body 14 at the pipe removal station and arrives at the reaming station. The limit plate is close to the end face of the water tank pipe, and the positioning of the water tank core body 14 is completed. The left reaming device advances at the casing (reaming) station, and the reaming knife is inserted into the core body 14 water tank pipe. The casing is inserted into the water tank pipe under the action of the unloading plate and enters the water tank main board 15; the casing assembly cylinder advances, and the unloading plate drives the casing to press the casing into the water tank main board 15 through the linear guide feed inclined iron, and the casing process is completed. The right casing (reaming) device retreats and reaches its position. The right casing (reaming) device station selection motor drives the casing (reaming) device to rotate through the reducer and arrives at the casing (reaming) station. The same action as the left side completes the casing process. The left and right casing assembly cylinders retreat, and the unloading plate returns to its position under the action of the spring. The left and right casing (reaming) devices advance and the reaming process is completed at the same time.

[0055] The upper clamping mechanism retreats 2mm, the servo motor adjusts the position of the pressure plate (away from the inner side of the water tank mainboard 15), the upper clamping mechanism returns to its original position, the core body 14 is released, the core body 14 is manually taken out, the core body 14 casing and reaming process are completed, and the next cycle is entered.

[0056] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. Therefore, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope defined by the claims of the present invention.

Claims

1. A water tank jacket assembly and expanding machine, comprising a push plate cylinder (1), a lifting material storage (2), a pipe sending device (7), a casing mold (12), a hole expanding device (16), and a turning device; characterized in that: The water tank core (14) is placed on a table on one side of the workbench of the belling machine; A lifting material storehouse (2) is arranged on the other side of the workbench. The lifting material storehouse (2) comprises a chassis, and a plurality of pallets are arranged vertically on the chassis. The chassis is driven to rise and fall by a pallet lifting motor (3). The number of pallets is greater than 2. The tray pushing cylinder (1) is located at one side of the lifting material storage (2) and is used to push the tray with the sleeves onto the tray turning device; the tray turning device is used to turn over the sleeves on the tray; The turning device comprises a turning plate and a turning cylinder (10) for driving the turning plate to turn over; a tube-dispensing device (7) is arranged below the turning cylinder (10); a tube-dispensing device (7) is arranged on the right side of the tube-dispensing device (7) for temporarily storing the tubes; wherein the tube-dispensing device (7) is used to push the tubes from the tray row by row to the tube-dispensing mold (12); and the tube-dispensing mold (12) is used to receive and arrange the tubes; The pipe-issuing device (7) comprises a pipe-issuing cylinder (8), which is located on a material-issuing lifting platform, and the material-issuing lifting platform is driven to rise and fall by a material-issuing lifting motor (4); A hole expanding device is arranged on the right side of the casing mold (12), and the hole expanding device comprises a hole expanding motor (13) and is used for expanding the casing hole to adapt to the water tank core (14).

2. The water tank jacket assembly and expanding machine according to claim 1, characterized in that: The water tank core (14) is positioned on the workbench by a positioning tool and is pressed by an upper pressing device.

3. The water tank jacket assembly and expanding machine according to claim 2, characterized in that: The upper clamping device comprises a clamping plate fixed on a frame, the clamping plate being connected to a clamping servo motor (6), and the position of the clamping plate is adjusted by the clamping servo motor to adapt to water tank cores (14) of different sizes.

4. The water tank jacket assembly and expanding machine according to claim 3, characterized in that: The pressing servo motor (6) is selected as a push rod motor.

5. The water tank jacket assembly and expanding machine according to claim 1, characterized in that: A vibrator (9) is provided between the tube launching device (7) and the sleeve mold (12) to ensure that the sleeve enters the sleeve mold (12) smoothly.

6. The water tank jacket assembly and expanding machine according to claim 1, characterized in that: The reaming device also includes a station selection motor (19) for controlling the reaming device to rotate to a designated station for operation; the reaming motor (13) is also equipped with a reducer.

7. The water tank jacket assembly and expanding machine according to claim 1, characterized in that: A sleeve assembly cylinder is arranged on the workbench, in front of the water tank core (14) and on one side of the hole expansion device, and is used to accurately assemble the sleeve after hole expansion onto the water tank core (14).

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