Dust removal device of plate processing equipment
By designing a gas outlet that includes a lifting mechanism and a regulatory mechanism in board processing equipment, the problem of equipment fatigue and low production efficiency caused by existing dust removal devices has been solved, and efficient dust removal and production efficiency have been achieved.
Patent Information
- Application Number
- CN202421226598.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The dust removal devices of existing plate processing equipment are prone to equipment fatigue and wear after long-term use, and frequent dust blowing operations increase the processing cycle and reduce production efficiency.
Designed a gas outlet of the gas outlets of the lifting mechanism, pressure plate, unidirectional pipe, resistance plate, unidirectional plate, thread plate, top rod, air intake pipe and regulating mechanism, drive the upper and lower movement of the lifting plate and the pressure plate through the hydraulic cylinder, combined with the pressure of the pressure, combined with pressure The design of the spring and spring to achieve efficient dust and adjustment.
The device realizes the efficient dust removal of board processing equipment by using compressed air, reducing the energy consumption and wear of the equipment, and improving production efficiency.
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Figure CN222405902U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal of plate processing equipment, and more specifically, to a dust removal device for plate processing equipment. Background Art
[0002] In existing sheet metal processing equipment, dust removal device is one of the key components, which is used to remove dust and debris generated during processing. However, most dust removal devices currently use compressed air to blow dust during operation. Although this method can effectively remove dust, it has some obvious shortcomings.
[0003] First, continuous use of compressed air for dust blowing requires a high pressure. Since the compressed air needs to be delivered to the dust removal device through a pipeline, a higher pressure is required to overcome the pipeline resistance. This not only places higher demands on the energy consumption of the equipment, but may also cause fatigue and wear of the equipment after long-term use, thus affecting its service life.
[0004] Secondly, the continuous dust blowing process is time-consuming. In the process of sheet metal processing, in order to ensure the processing quality, dust blowing operations need to be performed frequently. However, each dust blowing operation takes a certain amount of time to complete, which undoubtedly increases the processing cycle and reduces production efficiency. Especially in large-scale production, this time cost is particularly prominent. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the problems existing in the prior art, the utility model provides a dust removal device for plate processing equipment to solve the technical problems mentioned in the background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal device for plate processing equipment, comprising a support frame, which is installed on external equipment, and an air outlet mechanism is arranged on the support frame, and the air outlet mechanism comprises a lifting mechanism, a pressure plate, a one-way pipe, a resistance plate, a one-way plate, a threaded plate, a push rod, an air inlet pipe and an adjustment mechanism, the lifting mechanism is cooperatively connected to the support frame and the pressure plate, the one-way pipe is installed on the pressure plate, the resistance plate is installed in the one-way pipe, the one-way plate is attached to the resistance plate, the threaded sleeve is installed on the one-way plate, the push rod is threadedly connected to the threaded sleeve, the air inlet pipe is installed on the one-way pipe, and the air inlet pipe is connected to the external air inlet equipment, and the adjustment mechanism is installed on the one-way pipe.
[0009] The utility model is further configured that the adjustment mechanism includes a threaded ring and a threaded sleeve, the threaded ring is installed on the one-way pipe, and the threaded sleeve is threadedly connected to the threaded ring. The design of the adjustment mechanism ensures the convenience of adjustment.
[0010] The utility model is further configured as follows: a plurality of guide rods are equidistantly arranged on the one-way disk, a sealing sleeve is arranged on the threaded sleeve, the sealing sleeve fits in the one-way tube, a guide groove is opened on the sealing sleeve, the guide rods are slidably connected in the guide grooves, and the design of the guide rods ensures the limiting of the one-way disk.
[0011] The utility model is further configured that a spring is provided on the one-way disk, a push disk is provided on the spring, a push rod is slidably connected in the push disk, and the design of the spring ensures a sealing effect.
[0012] The utility model is further configured that a middle groove is provided on the sealing sleeve, and the push plate is slidably connected in the middle groove, and the design of the middle groove ensures the continuity of pushing.
[0013] The utility model is further configured that an intermediate tube is coaxially provided on the push plate, the intermediate tube is slidably connected in the threaded sleeve, the push rod is slidably connected in the intermediate tube, and a handle is provided on the intermediate tube. The design of the handle ensures the limiting of the one-way plate.
[0014] The utility model is further configured that a rotating block is provided on the push rod, and the design of the rotating block ensures the rotation of the push rod.
[0015] The utility model is further configured as follows: the lifting mechanism includes a hydraulic cylinder, a cutting knife, a lifting plate and a compression spring, one end of the hydraulic cylinder is installed on the support frame, the other end of the hydraulic cylinder is connected to the lifting plate, the cutting knife is installed on the lifting plate, and the two ends of the compression spring are respectively connected to the pressure plate and the lifting plate. The design of the lifting mechanism ensures the continuity of lifting.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a dust removal device for plate processing equipment, which has the following beneficial effects:
[0018] 1. The air outlet mechanism provides an efficient and adaptable dust blowing method, ensuring that the dust removal device of the plate processing equipment can effectively remove dust. Through the cooperation of the lifting mechanism, pressure plate, one-way pipe, resistance plate, one-way plate, threaded plate, ejector rod, air inlet pipe and adjustment mechanism, the air outlet mechanism can realize efficient utilization and precise control of compressed air. This design not only improves the convenience and effect of dust blowing, but also ensures the adaptability and use effect of the dust removal device of the plate processing equipment.
[0019] 2. The adjustment mechanism provides an accurate and adaptable adjustment method, ensuring that the operating parameters of the exhaust mechanism can be adjusted as needed. Through the cooperation of components such as threaded rings, threaded disks, guide rods, sealing sleeves, springs, push plates, intermediate tubes and handles, the adjustment mechanism can achieve precise adjustment of the push rod position and the sealing degree of the intake pipe. The design of threaded rings and threaded disks ensures the flexibility and stability of the adjustment. The design of guide rods, sealing sleeves, springs, push plates and intermediate tubes improves the accuracy and reliability of the adjustment.
[0020] 3. The lifting mechanism provides a flexible and adaptable lifting method, ensuring that the pressure plate can be lifted and positioned as needed. Through the cooperation of the hydraulic cylinder, cutting knife, lifting plate and compression spring, the lifting mechanism can achieve accurate pressing and release of the pressure plate on the plate. The design of the hydraulic cylinder ensures the flexibility and stability of lifting. The design of the cutting knife, lifting plate and compression spring improves the accuracy and reliability of lifting. This design not only improves the convenience of lifting, but also ensures the adaptability and use effect of the dust removal device of the plate processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of a dust removal device for plate processing equipment in the utility model;
[0022] Figure 2 It is a structural schematic diagram of the air outlet mechanism in the utility model;
[0023] Figure 3 For the utility model Figure 2 A schematic cross-sectional structure diagram of ;
[0024] Figure 4 It is a structural schematic diagram of the one-way disc in the utility model;
[0025] Figure 5 It is a structural schematic diagram of the sealing sleeve in the utility model.
[0026] In the figure: 1. support frame; 2. pressure plate; 3. one-way pipe; 4. resistance plate; 5. one-way plate; 6. threaded plate; 7. push rod; 8. air intake pipe; 9. threaded ring; 10. threaded sleeve; 11. guide rod; 12. sealing sleeve; 13. guide groove; 14. spring; 15. push plate; 16. middle groove; 17. middle pipe; 18. handle; 19. rotating block; 20. hydraulic cylinder; 21. cutting knife; 22. lifting plate; 23. compression spring. DETAILED DESCRIPTION
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0030] See also Figure 1-5 A dust removal device for plate processing equipment comprises a support frame 1, which is mounted on an external device. An air outlet mechanism is arranged on the support frame 1, and the air outlet mechanism comprises a lifting mechanism, a pressing plate 2, a one-way pipe 3, a resistance plate 4, a one-way plate 5, a threaded plate 6, a push rod 7, an air inlet pipe 8 and an adjusting mechanism. The lifting mechanism is cooperatively connected to the support frame 1 and the pressing plate, the one-way pipe 3 is mounted on the pressing plate 2, the resistance plate 4 is mounted in the one-way pipe 3, the one-way plate 5 fits on the resistance plate 4, a threaded sleeve 10 is mounted on the one-way plate 5, the push rod 7 is threadedly connected to the threaded sleeve 10, the air inlet pipe 8 is mounted on the one-way pipe 3, and the air inlet pipe 8 is connected to the external air inlet device, the adjusting mechanism is mounted on the one-way pipe 3, the adjusting mechanism comprises a threaded ring 9 and a threaded sleeve 10, the threaded ring 9 is mounted on the one-way pipe 3, the threaded sleeve 10 is threadedly connected to the threaded ring 9, a plurality of guide rods 11 are equidistantly arranged on the one-way plate 5, and a threaded sleeve 10 is provided A sealing sleeve 12 is fitted in the one-way tube 3. A guide groove 13 is provided on the sealing sleeve 12. The guide rod 11 is slidably connected in the guide groove 13. A spring 14 is provided on the one-way disk 5. A push plate 15 is provided on the spring 14. The push rod 7 is slidably connected in the push plate 15. An intermediate groove 16 is provided on the sealing sleeve 12. The push plate 15 is slidably connected in the intermediate groove 16. An intermediate tube 17 is coaxially provided on the push plate 15. The intermediate tube 17 is slidably connected in the threaded sleeve 10. The push rod 7 is slidably connected in the intermediate tube 17. A handle 18 is provided on the intermediate tube 17. A rotating block 19 is provided on the push rod 7. The lifting mechanism includes a hydraulic cylinder 20, a cutting knife 21, a lifting plate 22 and a compression spring 23. One end of the hydraulic cylinder 20 is installed on the support frame 1, and the other end of the hydraulic cylinder 20 is connected to the lifting plate 22. The cutting knife 21 is installed on the lifting plate 22. The two ends of the compression spring 23 are respectively connected to the pressing plate 2 and the lifting plate 22.
[0031] In this embodiment, when the plate needs to be dusted, the lifting plate 22 is first driven up and down by the hydraulic cylinder 20, and then the pressure plate 2 is pressed on the plate, and pressure is applied by the compression spring 23, and then the push rod 7 is pressed on the plate, and then the seal between the one-way disk 5 and the resistance disk 4 will be released. Since the air inlet pipe 8 is connected to the external air tank, compressed air will be blown out, and since the distance of the fit is very close, a larger pressure can be provided, and then the dust blowing process is completed.
[0032] More specifically, when it is necessary to adjust the position of the push rod 7, since the push rod 7 is threadedly connected to the threaded sleeve 10, one hand is held on the rotating block 19, and then the rotation of the rotating block 19 can drive the push rod 7 to press the threaded sleeve 10 to rotate, and then the other hand is held on the handle 18, thereby ensuring the fixation of the intermediate tube 17. Therefore, the position of the push rod 7 can be adjusted, thereby changing the opening position of the resistance plate 4 and the one-way plate 5. When it is necessary to adjust the sealing degree of the intake pipe 8, the rotation of the threaded sleeve 10 can drive the movement of the sealing sleeve 12, thereby changing the sealing condition between the sealing sleeve 12 and the intake pipe 8, and completing the adjustment process.
[0033] In summary, when the overall equipment is in use or running: when it is necessary to remove dust from the plate, the lifting plate 22 is first driven up and down by the hydraulic cylinder 20, and then the pressure plate 2 is pressed on the plate, and pressure is applied by the compression spring 23, and then the push rod 7 is pressed on the plate, and then the seal between the one-way disk 5 and the resistance disk 4 will be released. Since the air inlet pipe 8 is connected to the external air tank, compressed air will be blown out, and since the distance of the fit is very close, it can provide a greater pressure, and then the dust blowing process is completed.
[0034] When it is necessary to adjust the position of the push rod 7, since the push rod 7 is threadedly connected in the threaded sleeve 10, one hand is held on the rotating block 19, and then the rotation of the rotating block 19 can drive the push rod 7 to press the threaded sleeve 10 to rotate, and then the other hand is held on the handle 18, thereby ensuring the fixation of the intermediate tube 17. Therefore, the position of the push rod 7 can be adjusted, thereby changing the opening position of the resistance plate 4 and the one-way plate 5. When it is necessary to adjust the sealing degree of the intake pipe 8, the rotation of the threaded sleeve 10 can drive the movement of the sealing sleeve 12, thereby changing the sealing condition between the sealing sleeve 12 and the intake pipe 8, and completing the adjustment process.
[0035] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A dust removal device for plate processing equipment, comprising a support frame (1), characterized in that: The support frame (1) is mounted on an external device. An air outlet mechanism is arranged on the support frame (1). The air outlet mechanism comprises a lifting mechanism, a pressure plate (2), a one-way pipe (3), a contact plate (4), a one-way plate (5), a threaded plate (6), a push rod (7), an air intake pipe (8) and an adjustment mechanism. The lifting mechanism is cooperatively connected to the support frame (1) and the pressure plate. The one-way pipe (3) is mounted on the pressure plate (2). The contact plate (4) is mounted in the one-way pipe (3). The one-way plate (5) is fitted on the contact plate (4). The threaded sleeve (10) is mounted on the one-way plate (5). The push rod (7) is threadedly connected to the threaded sleeve (10). The air intake pipe (8) is mounted on the one-way pipe (3). The air intake pipe (8) is connected to the external air intake device. The adjustment mechanism is mounted on the one-way pipe (3).
2. A dust removal device for plate processing equipment according to claim 1, characterized in that: The adjustment mechanism comprises a threaded ring (9) and a threaded sleeve (10); the threaded ring (9) is mounted on the one-way pipe (3), and the threaded sleeve (10) is threadedly connected to the threaded ring (9).
3. A dust removal device for plate processing equipment according to claim 2, characterized in that: The one-way disk (5) is provided with a plurality of guide rods (11) at equal intervals, the threaded sleeve (10) is provided with a sealing sleeve (12), the sealing sleeve (12) is fitted in the one-way tube (3), the sealing sleeve (12) is provided with a guide groove (13), and the guide rods (11) are slidably connected in the guide groove (13).
4. A dust removal device for plate processing equipment according to claim 3, characterized in that: The one-way disk (5) is provided with a spring (14), the spring (14) is provided with a push disk (15), and the push rod (7) is slidably connected in the push disk (15).
5. The dust removal device for plate processing equipment according to claim 4, characterized in that: The sealing sleeve (12) is provided with a middle groove (16), and the push plate (15) is slidably connected in the middle groove (16).
6. The dust removal device for plate processing equipment according to claim 5, characterized in that: An intermediate tube (17) is coaxially arranged on the push plate (15), the intermediate tube (17) is slidably connected in the threaded sleeve (10), the push rod (7) is slidably connected in the intermediate tube (17), and a handle (18) is arranged on the intermediate tube (17).
7. A dust removal device for plate processing equipment according to claim 6, characterized in that: A rotating block (19) is provided on the top rod (7).
8. The dust removal device for plate processing equipment according to claim 1, characterized in that: The lifting mechanism comprises a hydraulic cylinder (20), a cutting knife (21), a lifting plate (22) and a compression spring (23); one end of the hydraulic cylinder (20) is mounted on a support frame (1); the other end of the hydraulic cylinder (20) is connected to the lifting plate (22); the cutting knife (21) is mounted on the lifting plate (22); and the two ends of the compression spring (23) are respectively connected to the pressing plate (2) and the lifting plate (22).