Food chopper

By designing a food crushing machine using pneumatic push rods and piston columns, combined with the cutting device controlled by the servo motor, the problem of complex structures, difficulties in cleaning, and difficulty switching of the existing chopping device have been solved. The effect of strong functionality, easy cleaning and compact structure.

CN222405970UActive Publication Date: 2025-01-28FUJIAN SHANGYU FOOD CO LTD
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Patent Information

Application Number
CN202420574073.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-01-28
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The existing chopping device has complex internal structure, difficult to clean after use, and difficult to switch functions, and requires many components to be removed and installed.

Method used

A food chopping machine is designed, which uses the upper and lower movement of pneumatic push rods and piston columns to combine the cutting network to achieve efficient cutting. Control the size of the cutting material by controlling the cutting speed and the downward pressure of the pneumatic rod through the servo motor. The cutting and cutting mesh can be replaced, and the diced and shredded function can be easily switched. The cutting frame is packed at the bottom of the tube, which is easy to remove. The inner wall and cutting network of the cylinder can be quickly washed.

Benefits of technology

The efficient cutting function has been achieved, with strong versatility, easy to clean and maintain, compact structure, reduced equipment height, and perfect cutting effect.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222405970U_ABST
    Figure CN222405970U_ABST
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Abstract

The utility model discloses a food chopping machine which comprises a supporting frame on a base, a connecting rod is transversely arranged on the supporting frame, a barrel is fixedly arranged at the tail end of the connecting rod, a cutting frame is detachably installed at the lower end of the barrel, a cutting net is fixedly arranged in the cutting frame, a cutter inlet groove is formed between the cutting net and the inner side wall of the cutting frame, and a piston column is inserted in the barrel in a sliding mode. A feeding port is formed in the side wall, over the cutter feeding groove, of the barrel, a top frame is further fixedly arranged at the top of the supporting frame, a pneumatic push rod is further fixedly arranged at the bottom of the top frame, and a telescopic rod of the pneumatic push rod extends downwards and is connected with the top of the piston column. A cutter matched with the cutter inlet groove is further arranged on the edge of the bottom face of the piston column right above the cutter inlet groove, when the piston column moves to the lowest position, the bottom of the piston column is flush with the bottom of the barrel, the side wall of the piston column completely shields the feeding port, a feeding device is further connected outside the feeding port, and a cutting device used for transversely cutting extrudate at the bottom of the barrel is further arranged outside the barrel. The chopping machine not only can rapidly chop food, but also can rapidly switch functions, and is convenient to clean after being used.
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Description

Technical Field

[0001] The utility model relates to the technical field of choppers, in particular to a food chopper. Background Art

[0002] In the process of making pre-prepared dishes, a variety of foods need to be used to match to ensure the nutritional balance of the dishes. Different foods contain different nutrients, such as protein, fat, carbohydrates, vitamins and minerals. By matching a variety of foods together, the nutritional components of pre-prepared dishes can be made more comprehensive and meet the human body's needs for multiple nutrients. When processing fruits and vegetables and other foods, these foods need to be diced or shredded, collectively referred to as shredding. There are several reasons why these foods need to be shredded. First, it is easy to cook. Chopping foods can make them easier to cook thoroughly. For some foods that are hard or difficult to cook, dicing or shredding them can reduce their volume and increase the heating area, thereby speeding up the cooking speed. Second, it is easy to taste. Chopping foods can make it easier for seasonings to penetrate into the food, making the food more flavorful. This is especially important for some pre-prepared dishes that need to be marinated or stewed. Third, it is easy to eat. Chopping foods can make it easier for consumers to chew and swallow. This is especially important for people with bad teeth or weak digestive function. At the same time, diced or shredded food is easier to eat with other ingredients, increasing the diversity of the dish.

[0003] The current shredding devices mainly have the following problems: first, the internal structure is too complicated, and it is difficult to clean the interior after each use; second, the current shredding devices are difficult to switch functions. When switching between the dicing and shredding functions, many components need to be dismantled and installed. Utility Model Content

[0004] In view of this, the purpose of the utility model is to provide a food chopper that can quickly chop food, quickly switch functions, and is easy to clean after use, so as to solve the problems described in the background technology.

[0005] The technical solution of the utility model is achieved in this way:

[0006] A food chopper comprises a support frame arranged on a base, a connecting rod is arranged horizontally at a fixed height in the middle of the support frame, a cylinder with upper and lower openings is fixedly arranged at the end of the connecting rod, a cutting frame is detachably installed at the opening at the lower end of the cylinder, a cutting net is fixedly arranged in the cutting frame, the top of the cutting net does not exceed the bottom surface of the cylinder upward, a knife entry groove is also arranged between the cutting net and the inner side wall of the cutting frame, a piston column is slidably inserted in the cylinder at the upper end of the cutting frame, a feeding port is also arranged on the side wall of the cylinder just above the knife entry groove, and a top is fixedly arranged on the top of the support frame A pneumatic push rod is fixedly arranged at the bottom of the top frame, a telescopic rod of the pneumatic push rod extends downward and is connected to the top of the piston column, a cutter matching the cutter groove is arranged at the edge of the bottom surface of the piston column just above the cutter groove, the width of the cutter and the cutter groove is greater than the width of the feed port, when the piston column moves to the lowest position, the bottom of the piston column is flush with the bottom of the cylinder body and the side wall of the piston column completely blocks the feed port, a feeding device is connected to the outside of the feed port, and a cutting device for transversely cutting the extrudate at the bottom of the cylinder body is also arranged outside the cylinder.

[0007] When using the above scheme, fruits and vegetables are put into the feeding device and then enter the feeding port. When the pneumatic push rod pulls the piston column upward, the fruits and vegetables enter the cylinder from the feeding port. When the pneumatic push rod pushes the piston column downward, the cutter at the bottom of the piston column cuts the fruits and vegetables that are extending out of the feeding port. The fruits and vegetables pushed downward by the bottom of the piston column are cut by the cutting net and come out from the bottom of the cutting net to form extrudates. The cutting device then cuts the extrudates horizontally to shred the fruits and vegetables. When the piston column is pressed to the bottom, the fruits and vegetables in the cylinder are basically cut, and at this time the side wall of the piston column blocks the feeding port, and new fruits and vegetables are blocked in the feeding device. When the piston column rises again, the feeding port is exposed, and fruits and vegetables are fed again, and this cycle repeats.

[0008] When the cutting net is a rectangular grid knife, the extrudate is a strip, and after the cutting device cuts horizontally, the strip is cut into granules. When the cutting net is a grid knife, the extrudate is a sheet, and after the cutting device cuts horizontally, the sheet is cut into filaments. By replacing the cutting frame and the cutting net inside it, you can switch between the dicing function and the shredding function. And because the cutting frame is exposed at the bottom of the cylinder, it is more convenient to disassemble the cutting frame.

[0009] When the shredding operation is completed, the cutting frame can be disassembled to rinse the inner wall of the cylinder and the cutting net, which is convenient and quick.

[0010] By setting the knife entry groove, the cutter can have space to be inserted, so that the bottom of the piston column and the top of the cutting net can achieve zero distance contact as much as possible.

[0011] A further technical solution is that the cutting device includes a servo motor fixedly mounted on the outer wall of the cylinder, the output shaft of the servo motor extends downward and is provided with a driving gear, the cutting device also includes a sleeve fixedly mounted on the outer wall of the cylinder, a rotating shaft is rotatably passed through the sleeve, a driven gear is provided on the top of the rotating shaft, the driving gear and the driven gear are meshed, a cutter head seat is detachably mounted on the bottom of the rotating shaft, cutting knives are symmetrically arranged horizontally on the cutter head seat, and the cutting knife covers the lower end opening range of the cylinder when the cutter head seat rotates.

[0012] When using the above solution, the servo motor drives the active gear to rotate, the active gear drives the driven gear to rotate, the driven gear drives the shaft to rotate, the shaft drives the cutter head seat to rotate, and the cutter head seat drives the cutting knife installed thereon to rotate. The servo motor can effectively control the cutting speed, and with the downward pressing speed of the pneumatic push rod, it can effectively control the size of the required cutting object.

[0013] A further technical solution is that the feeding device includes a feeding transverse pipe horizontally connected to the feeding port, a feeding inclined pipe obliquely connected to the upper end of the feeding transverse pipe, and a feeding hopper connected to the upper end of the feeding inclined pipe.

[0014] When the above solution is used, the feed hopper provides a wide feeding area for easy feeding, and the cooperation of the feed inclined tube and the feed horizontal tube can make the food always maintain the kinetic energy of sliding downward outside the feed port, which is convenient for automatic feeding.

[0015] A further technical solution is that the inner cross-section of the cylinder is rectangular, and the feed port is completely opened on one inner side wall of the cylinder.

[0016] A further technical solution is that a plurality of threaded holes are opened upward from the bottom of the side wall of the cylinder, a groove is opened upward from the bottom of the cutting frame, the positions of the grooves correspond one to one with the positions of the threaded holes, a through hole is opened upward from the top of the groove, a bolt is slidably passed through the through hole, the cutting frame is screwed into the threaded hole of the cylinder by the bolts, and the bottom of the bolt does not exceed the bottom surface of the cutting frame.

[0017] The grooves, through holes and threaded holes are provided in combination with the screw connection of bolts, which facilitates installation and disassembly on the one hand, and makes the bolt part extend beyond the bottom of the cutting frame on the other hand, so that the cutting knife can be closer to the cutting frame.

[0018] A further technical solution is that the support frame includes two groups of separately arranged vertical rods, the cylinder is arranged between the two groups of vertical rods, each group of vertical rods includes at least two vertical rods, one end of the connecting rod is fixed on the vertical rod, and the other end of the connecting rod is fixed on the outer wall of the cylinder.

[0019] By setting up two sets of vertical rods, the structure is made more stable.

[0020] A further technical solution is that the upper end surface of the piston column is recessed downward to form a hole, so that the piston column forms a rectangular barrel structure with an open upper end, the pneumatic push rod is partially arranged within the hole, and the telescopic rod of the pneumatic push rod is connected to the bottom of the hole.

[0021] By providing a concave hole and arranging the pneumatic push rod part within the concave hole, the height dimension of the whole device can be reduced.

[0022] A further technical solution is that it also includes a controller and a five-position three-way solenoid valve, the pneumatic push rod is electrically connected to the controller through the five-position three-way solenoid valve, and the servo motor is electrically connected to the controller.

[0023] By setting up a controller, the pneumatic push rod and the servo motor can be better connected and coordinated.

[0024] The beneficial effects of the utility model are:

[0025] 1. Efficient cutting function: The pneumatic push rod and piston rod move up and down, in conjunction with the cutting net, to achieve efficient cutting of fruits and vegetables. At the same time, the servo motor controls the cutting speed, and in conjunction with the downward pressure speed of the pneumatic push rod, the size of the cut object can be accurately controlled.

[0026] 2. Versatility: By replacing the cutting frame and the cutting net inside it, you can easily switch between dicing and shredding functions to meet different cutting needs.

[0027] 3. Easy to clean and maintain: By setting grooves, through holes, threaded holes and bolt connection, the installation and disassembly of the equipment is convenient, and the inner wall of the cylinder and the cutting net are flushed, which greatly improves the convenience of cleaning and maintenance of the equipment.

[0028] 4. Compact structure: By setting a concave hole and placing the pneumatic push rod part within the concave hole, the height of the entire equipment is effectively reduced, making the equipment structure more compact.

[0029] 5. By setting the knife entry groove, there is space for the cutter to be inserted, and the bottom of the piston column and the top of the cutting net are in zero distance contact as much as possible, ensuring that the fruits and vegetables are completely cut. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is an overall elevation view of the partial structure section of the utility model;

[0031] Figure 2 This is a top view of the utility model (with the top frame and pneumatic push rod hidden);

[0032] Figure 3 for Figure 1 A magnified view of the structure at center;

[0033] Figure 4 for Figure 1 A magnified view of the structure at B in the middle;

[0034] Figure 5 This is a top view of the cutting frame and cutting net.

[0035] In the figure, 1, base, 2, support frame, 3, top frame, 4, pneumatic push rod, 5, piston column, 6, cylinder, 7, feed hopper, 8, feed inclined tube, 9, feed horizontal tube, 10, feed port, 11, cutting frame, 12, servo motor, 13, knife head seat, 14, cutting knife, 15, connecting rod, 16, telescopic rod, 17, driving gear, 18, driven gear, 19, bushing, 20, rotating shaft, 21, threaded hole, 22, bolt, 23, groove, 24, cutting net, 25, through hole, 26, knife slot, 27, cutting knife. DETAILED DESCRIPTION

[0036] In order to better understand the technical content of the present invention, specific embodiments are provided below, and the present invention is further described in conjunction with the accompanying drawings.

[0037] See also Figures 1 to 5 A food chopper comprises a support frame 2 arranged on a base 1, a connecting rod 15 is horizontally arranged at a fixed height in the middle of the support frame 2, and a cylinder 6 with upper and lower openings is fixed at the end of the connecting rod 15.

[0038] Specifically, the support frame 2 includes two groups of vertical rods arranged separately, and the cylinder 6 is arranged between the two groups of vertical rods. Each group of vertical rods includes two vertical rods. One end of the connecting rod 15 is welded to the vertical rod, and the other end of the connecting rod 15 is welded to the outer wall of the cylinder 6.

[0039] The inner cross section of the cylinder 6 is rectangular, and a cutting frame 11 is detachably mounted at the lower opening of the cylinder 6. A cutting net 24 is fixedly arranged in the cutting frame 11, and the top of the cutting net 24 does not extend upward beyond the bottom surface of the cylinder 6. A knife entry groove 26 is also arranged between the cutting net 24 and the inner side wall of the cutting frame 11.

[0040] Specifically, threaded holes 21 are opened upward at the four corners of the bottom of the side wall of the cylinder 6, and a groove 23 is opened upward at the bottom of the cutting frame 11. The position of the groove 23 corresponds to the position of the threaded hole 21. A through hole 25 is opened upward at the top of the groove 23. A bolt 22 is also slidably penetrated in the through hole 25. The cutting frame 11 is screwed into the threaded hole 21 of the cylinder 6 through the bolt 22, and the bottom of the bolt 22 does not exceed the bottom surface of the cutting frame 11.

[0041] A rectangular piston column 5 is slidably inserted into the cylinder 6 at the upper end of the cutting frame 11, and a feed port 10 is also opened on the side wall of the cylinder 6 just above the knife groove 26. The feed port 10 is completely opened on one inner side wall of the cylinder 6 and is a rectangular port.

[0042] A top frame 3 is welded to the top of the support frame 2, and a pneumatic push rod 4 is screwed to the bottom of the top frame 3. The telescopic rod 16 of the pneumatic push rod 4 extends downward and is connected to the top of the groove 23 of the piston column 5. A cutter 27 matching the cutter groove 26 is welded to the bottom edge of the piston column 5 just above the cutter groove 26. The width of the cutter 27 and the cutter groove 26 is greater than the width of the feed port 10. When the piston column 5 moves to the bottom, the bottom of the piston column 5 is flush with the bottom of the cylinder 6, and the side wall of the piston column 5 completely blocks the feed port 10.

[0043] The feed port 10 is also connected to a feed device, specifically, the feed device includes a feed transverse pipe 9 connected to the feed port 10, a feed inclined pipe 8 connected to the upper end of the feed transverse pipe 9, and a feed hopper 7 connected to the upper end of the feed inclined pipe 8. The feed inclined pipe 8 is also supported on the base 1 by a straight rod to strengthen the structure.

[0044] The cylinder 6 is also provided with a cutting device for horizontally cutting the extrudate at the bottom of the cylinder 6. Specifically, the cutting device includes a servo motor 12 fixedly mounted on the outer wall of the cylinder 6. The output shaft of the servo motor 12 extends downward and is provided with a driving gear 17. The cutting device also includes a sleeve 19 fixedly mounted on the outer wall of the cylinder 6. A rotating shaft 20 is rotatably penetrated in the sleeve 19. Two shaft shoulders are provided on the rotating shaft 20 to prevent the rotating shaft 20 from moving in the sleeve 19. A driven gear 18 is provided on the top of the rotating shaft 20. The driving gear 17 and the driven gear 18 are meshed. A cutter head seat 13 is also detachably screwed on the bottom of the rotating shaft 20. Four cutting knives 14 are symmetrically arranged horizontally on the cutter head seat 13. The cutting knives 14 cover the lower end opening range of the cylinder 6 when the cutter head seat 13 rotates.

[0045] Preferably, it also includes a controller and a five-position three-way solenoid valve, and the controller adopts an STM32 single-chip microcomputer or a SMART200PLC controller. The pneumatic push rod 4 is electrically connected to the controller through the five-position three-way solenoid valve, and the servo motor 12 is electrically connected to the controller.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A food chopper, characterized in that: The invention comprises a support frame arranged on a base, a connecting rod is arranged horizontally at a fixed height in the middle of the support frame, a cylinder with upper and lower openings is fixedly arranged at the end of the connecting rod, a cutting frame is detachably installed at the opening at the lower end of the cylinder, a cutting net is fixedly arranged in the cutting frame, the top of the cutting net does not exceed the bottom surface of the cylinder upward, a knife entry groove is also arranged between the cutting net and the inner side wall of the cutting frame, a piston column is slidably inserted in the cylinder at the upper end of the cutting frame, a feeding port is also arranged on the side wall of the cylinder just above the knife entry groove, a top frame is fixedly arranged on the top of the support frame, and the A pneumatic push rod is also fixed to the bottom of the top frame, and the telescopic rod of the pneumatic push rod extends downward and is connected to the top of the piston column. A cutter matching the cutter groove is also provided at the edge of the bottom surface of the piston column just above the cutter groove. The widths of the cutter and the cutter groove are greater than the width of the feed port. When the piston column moves to the lowest point, the bottom of the piston column is flush with the bottom of the cylinder body and the side wall of the piston column completely blocks the feed port. A feeding device is also connected to the outside of the feed port, and a cutting device for transversely cutting the extrudate at the bottom of the cylinder body is also provided outside the cylinder.

2. A food chopper according to claim 1, characterized in that: The cutting device includes a servo motor fixedly mounted on the outer wall of the cylinder, the output shaft of the servo motor extends downward and is provided with a driving gear, the cutting device also includes a sleeve fixedly mounted on the outer wall of the cylinder, a rotating shaft rotatably penetrates through the sleeve, a driven gear is provided on the top of the rotating shaft, the driving gear and the driven gear are meshed, a cutter head seat is detachably mounted on the bottom of the rotating shaft, cutting knives are symmetrically arranged horizontally on the cutter head seat, and the cutting knives cover the lower end opening range of the cylinder when rotating with the cutter head seat.

3. A food chopper according to any one of claims 1 or 2, characterized in that: The feeding device includes a feeding transverse pipe horizontally connected to the feeding port, a feeding inclined pipe obliquely connected to the upper end of the feeding transverse pipe, and a feeding hopper connected to the upper end of the feeding inclined pipe.

4. A food chopper according to claim 1, characterized in that: The inner cross section of the cylinder is rectangular, and the feed port is completely opened on one inner side wall of the cylinder.

5. The food chopper according to claim 1, characterized in that: A plurality of threaded holes are opened upwardly at the bottom of the side wall of the cylinder, a groove is opened upwardly at the bottom of the cutting frame, the positions of the grooves correspond one to one with the positions of the threaded holes, a through hole is opened upwardly at the top of the groove, a bolt is slidably passed through the through hole, the cutting frame is screwed into the threaded hole of the cylinder by the bolts, and the bottom of the bolt does not exceed the bottom surface of the cutting frame.

6. A food chopper according to claim 1, characterized in that: The support frame includes two groups of vertical rods arranged separately, the cylinder is arranged between the two groups of vertical rods, each group of vertical rods includes at least two vertical rods, one end of the connecting rod is fixed on the vertical rod, and the other end of the connecting rod is fixed on the outer wall of the cylinder.

7. A food chopper according to claim 1, characterized in that: The upper end surface of the piston column is sunken downward to form a hole, so that the piston column forms a rectangular barrel structure with an open upper end, the pneumatic push rod is partially arranged within the range of the hole, and the telescopic rod of the pneumatic push rod is connected to the bottom of the hole.

8. The food chopper according to claim 2, characterized in that: It also includes a controller and a five-position three-way solenoid valve. The pneumatic push rod is electrically connected to the controller via the five-position three-way solenoid valve, and the servo motor is electrically connected to the controller.