Rapid cooling device

Abstract

The rapid cooling device comprises a bottom plate, a vertical plate, a water storage pond and a cooler, the vertical plate is arranged at the rear end of the top of the bottom plate, the water storage pond is arranged in the center of the bottom of the front side of the vertical plate, the cooler is arranged at the bottom of the left end of the inner side of the water storage pond, and a flow guide channel and a backflow channel are arranged at the left end and the right end of the top of the front side of the vertical plate respectively. Supporting frames are arranged at the left ends and the right ends of the bottoms of the flow guide channel and the backflow channel correspondingly and fixedly connected with the vertical plates correspondingly, and the opposite ends of the flow guide channel and the backflow channel are located over the water storage pond correspondingly. The rapid cooling device has the advantages that the good cooling effect, the good stability and the good environmental protection property are realized, the rapid cooling requirements in large-scale plastic corrugated pipe production scenes can be met, and the production efficiency and the product quality can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of plastic corrugated pipe production, in particular to a rapid cooling device. Background Art

[0002] Plastic corrugated pipes need to go through heating and molding during the production process, which generates a lot of heat. If the heat cannot be dissipated in a timely and effective manner, the corrugated pipe will shrink, deform, and seriously affect its quality and performance. Therefore, effective cooling methods are needed to quickly cool down and ensure the molding quality of the corrugated pipe.

[0003] Traditional cooling devices usually use water cooling or air cooling. Although water cooling can quickly take away heat, it requires a large amount of cooling water, has high energy consumption, and has a low recycling rate of cooling water, which increases production costs. Air cooling has problems such as slow cooling speed and low efficiency, and cannot meet the needs of rapid cooling. Therefore, we proposed a rapid cooling device. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model discloses a rapid cooling device, and the technical solution adopted is that it includes a bottom plate, a vertical plate, a water storage tank and a cooler, wherein a vertical plate is arranged at the top rear end of the bottom plate, a water storage tank is arranged at the center of the front bottom of the vertical plate, a cooler is arranged at the bottom of the inner left end of the water storage tank, a guide channel and a return channel are arranged at the left and right ends of the front top of the vertical plate, respectively, support frames are arranged at the left and right ends of the bottom of the guide channel and the return channel, and the support frames are fixedly connected to the vertical plates respectively, and the opposite ends of the guide channel and the return channel are respectively located directly above the water storage tank, and a feeding wheel 2 is rotatably installed at the rear end of the extension plate arranged at the front top of the water storage tank, and the other end top of the guide channel and the return channel A feeding wheel is rotatably installed between the provided protrusions respectively, and a cooling unit is provided on the rear side of the vertical plate, and the cooling unit consists of a pump body, a water suction pipe, a water delivery pipe, a connecting pipe, a diversion pipe and a nozzle. The pump body is fixedly installed at the rear bottom of the vertical plate, and a water suction pipe is provided at the water inlet end of the pump body, and the other end of the water suction pipe is connected with the interior of the water storage tank; a water delivery pipe is provided at the discharge end of the pump body, and the other end of the water delivery pipe is connected with a connecting pipe fixedly installed at the left end of the rear side of the vertical plate; a diversion pipe is provided at the top front end of the connecting pipe, and a plurality of nozzles are provided at the bottom of the diversion pipe, and the nozzle is located directly above the left end of the guide channel; a material pressing assembly is provided at the left end of the front side of the vertical plate, and the material pressing assembly is located above the right end of the guide channel.

[0005] As a preferred technical solution of the utility model, a fixed plate is provided at the top of the front right end of the vertical plate, a cooling window is provided in the middle of the fixed plate, a cooling fan is fixedly installed in the cooling window, and the cooling fan is located just above the middle of the return channel. The cooling window is used to further cool the material, thereby improving the cooling effect and efficiency. At the same time, the wind force of the cooling fan can blow the cooling water remaining on the bellows into the return channel, thereby realizing the recycling of cooling water and improving the utilization rate of water.

[0006] As a preferred technical solution of the utility model, the press assembly is composed of a connecting frame, an electric telescopic rod and a press wheel. The connecting frame is fixedly installed on the top of the left end of the front side of the vertical plate, and the electric telescopic rod is fixedly installed on the front end of the bottom of the connecting frame. The press wheel is rotatably installed on the bottom of the wheel seat set at the telescopic end of the electric telescopic rod. The height position of the press wheel is adjusted by the electric telescopic rod, so that it can apply appropriate pressure to the corrugated pipe material, so that the corrugated pipe material can better fit the guide channel, thereby improving the efficiency of heat exchange.

[0007] As a preferred technical solution of the utility model, a liquid level sensor is fixedly installed at the inner right end of the water storage tank. The design of the liquid level sensor can monitor the water level inside the water storage tank in real time.

[0008] As a preferred technical solution of the utility model, it also includes a controller, which is arranged at the bottom of the right end of the front side of the vertical plate, and the output end of the controller is electrically connected to the input end of the pump body, the cooler and the cooling fan, and the input end of the controller is electrically connected to the output end of the liquid level sensor and the external power supply. The design of the controller is convenient for the staff to control the pump body, the cooler and the cooling fan respectively, and the controller can control the operating state of the cooler according to the monitoring data of the liquid level sensor.

[0009] Beneficial effects of the utility model: The utility model is operated by the pump body, the pump body draws cooling water from the water tank through the pumping pipe, and then transports the cooling water to the connecting pipe through the water delivery pipe, the connecting pipe transports the cooling water to the diversion pipe, and finally the nozzle sprays water to cool the plastic corrugated pipe;

[0010] The guide channel can receive and guide the cooling water dripping from the spray, so that the cooling water can flow into the water storage tank. By starting the cooling fan, the wind can blow the cooling water remaining on the bellows into the return channel, and finally return to the water storage tank. The cooler can cool the water in the water storage tank so that the pump body can pump out the cooling water again for recycling;

[0011] In summary, the rapid cooling device has good cooling effect, stability and environmental protection, can meet the demand for rapid cooling in large-scale plastic corrugated pipe production scenarios, and improves production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a rear view structural diagram of the utility model;

[0014] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0015] Figure 4 It is a schematic diagram of the partial cross-section structure of the utility model.

[0016] In the figure: 1 bottom plate, 2 vertical plate, 3 controller, 4 guide channel, 5 cooling unit, 51 pump body, 52 water suction pipe, 53 water supply pipe, 54 connecting pipe, 55 diversion pipe, 56 nozzle, 6 support frame, 7 feeding wheel 1, 8 water storage tank, 9 cooler, 10 fixing plate, 11 cooling window, 12 cooling fan, 13 connecting frame, 14 electric telescopic rod, 15 pressing wheel, 16 feeding wheel 2, 17 liquid level sensor, 18 return channel. DETAILED DESCRIPTION

[0017] Example 1

[0018] like Figures 1 to 4As shown, the utility model discloses a rapid cooling device, which adopts the technical scheme of comprising a bottom plate 1, a vertical plate 2, a water tank 8 and a cooler 9. The top rear end of the bottom plate 1 is provided with a vertical plate 2, the front bottom center of the vertical plate 2 is provided with a water tank 8, the inner left bottom of the water tank 8 is provided with a cooler 9, and the water in the water tank 8 can be cooled by the cooler 9. The left and right ends of the front top of the vertical plate 2 are respectively provided with a guide channel 4 and a return channel 18, and the left and right ends of the bottom of the guide channel 4 and the return channel 18 are respectively provided with support frames 6, and the support frames 6 are respectively fixedly connected to the vertical plate 2, and the opposite ends of the guide channel 4 and the return channel 18 are respectively located directly above the water tank 8, and the rear end of the extension plate provided on the front top of the water tank 8 is rotatably installed with a feeding wheel 16 A liquid level sensor 17 is fixedly installed at the inner right end of the water storage tank 8, and a feeding wheel 7 is rotatably installed between the protrusions arranged on the top of the other end of the guide channel 4 and the return channel 18. A fixed plate 10 is arranged on the top of the front right end of the vertical plate 2, and a cooling window 11 is arranged in the middle of the fixed plate 10. A cooling fan 12 is fixedly installed in the cooling window 11, and the cooling fan 12 is located just above the middle of the return channel 18. By starting the cooling fan 12, its wind force can blow the cooling water remaining on the bellows into the return channel 18, and finally return to the water storage tank 8, so as to realize the recycling of cooling water. A cooling unit 5 is arranged on the rear side of the vertical plate 2, and the cooling unit 5 is composed of a pump body 51, a water pumping pipe 52, a water supply pipe 53, a connecting pipe 54, a shunt pipe 55 and a nozzle 56. The pump body 51 is fixedly installed at the rear bottom of the vertical plate 2. A water suction pipe 52 is provided at the water inlet end of the pump body 51. The other end of the water suction pipe 52 is connected to the interior of the water storage tank 8. A water delivery pipe 53 is provided at the drainage end of the pump body 51. The other end of the water delivery pipe 53 is connected to a connecting pipe 54 fixedly installed at the left end of the rear side of the vertical plate 2. A shunt pipe 55 is provided at the top front end of the connecting pipe 54. Two nozzles 56 are provided at the bottom of the shunt pipe 55. The nozzle 56 is located just above the left end of the guide channel 4. When the pump body 51 is running, the pump body 51 draws cooling water from the water storage tank 8 through the water suction pipe 52, and then transports the cooling water to the connecting pipe 54 through the water delivery pipe 53. The connecting pipe 54 transports the cooling water to the shunt pipe 55. Finally, the nozzle 56 sprays water on the plastic corrugated pipe to cool it down. At this time, the flow guide 4 can receive and guide the cooling water dripping from the spray, so that the cooling water can flow into the water storage tank 8. A pressing assembly is arranged at the left end of the front side of the vertical plate 2, and the pressing assembly is located above the right end of the flow guide 4. The pressing assembly consists of a connecting frame 13, an electric telescopic rod 14 and a pressing wheel 15. The connecting frame 13 is fixedly installed on the top of the left end of the front side of the vertical plate 2, and the electric telescopic rod 14 is fixedly installed on the front end of the bottom of the connecting frame 13. The pressing wheel 15 is rotatably installed at the bottom of the wheel seat arranged at the telescopic end of the electric telescopic rod 14. The position of the pressing wheel 15 is adjusted by the electric telescopic rod 14, so that it can apply appropriate pressure to the bellows, so that the bellows can better fit the flow guide 4 and the bellows can be fully in contact with the cooling water. It also includes a controller 3.The controller 3 is arranged at the bottom of the front right end of the vertical plate 2, the output end of the controller 3 is electrically connected to the input end of the pump body 51, the cooler 9 and the cooling fan 12, and the input end of the controller 3 is electrically connected to the output end of the liquid level sensor 17 and the external power supply.

[0019] The working principle of the utility model is as follows: first, the plastic corrugated pipe to be cooled is introduced from the feed wheel 1 7 on the guide channel 4, then the plastic corrugated pipe is bypassed from the bottom of the feed wheel 2 16, and then led out from the feed wheel 1 7 on the return channel 18. When cooling the plastic corrugated pipe, the pump body 51 is started by the controller 3, and the pump body 51 draws cooling water from the water tank 8 through the pumping pipe 52, and then the cooling water is transported to the connecting pipe 54 through the water delivery pipe 53, and the connecting pipe 54 transports the cooling water to the shunt pipe 55, and finally the nozzle 56 sprays water to cool the plastic corrugated pipe. At this time, the guide channel 4 can The cooling water dripping from the spray is received and diverted so that the cooling water can flow into the water tank 8, and the water in the water tank 8 is cooled by the cooler 9, so that the pump body 51 can pump out the cooling water again for recycling; in addition, the position of the pressing wheel 15 is adjusted by the electric telescopic rod 14, so that it can apply appropriate pressure to the bellows, so that the bellows can better fit the guide channel 4, so that the bellows can be fully in contact with the cooling water, and by starting the cooling fan 12, its wind force can blow the cooling water remaining on the bellows into the return channel 18, and finally return to the water tank 8, so as to realize the recycling of cooling water.

[0020] The circuit connection involved in the utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and it belongs to the widely used existing technology.

[0021] Components not described in detail herein are prior art.

[0022] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in this field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the scope of protection of the present invention.

Claims

1. A rapid cooling device, comprising a bottom plate (1), a vertical plate (2), a water tank (8) and a cooler (9), wherein the top rear end of the bottom plate (1) is provided with a vertical plate (2), the front bottom center of the vertical plate (2) is provided with a water tank (8), and the inner left bottom of the water tank (8) is provided with a cooler (9), characterized in that: A guide channel (4) and a return channel (18) are respectively arranged at the left and right ends of the top of the front side of the vertical plate (2); support frames (6) are respectively arranged at the left and right ends of the bottom of the guide channel (4) and the return channel (18); the support frames (6) are respectively fixedly connected to the vertical plate (2); the opposite ends of the guide channel (4) and the return channel (18) are respectively located directly above the water storage tank (8); a second feeding wheel (16) is rotatably installed at the rear end of the extension plate arranged at the top of the front side of the water storage tank (8); a first feeding wheel (7) is rotatably installed between the protrusions arranged at the top of the other end of the guide channel (4) and the return channel (18); a cooling unit (5) is arranged at the rear side of the vertical plate (2); the cooling unit (5) is composed of a pump body (51), a water suction pipe (52), a water delivery pipe (53), a connecting pipe (54) and a cooling unit (55). ), a diverter pipe (55) and a nozzle (56), the pump body (51) is fixedly mounted on the rear bottom of the vertical plate (2), a water inlet end of the pump body (51) is provided with a water pumping pipe (52), the other end of the water pumping pipe (52) is communicated with the interior of a water storage tank (8), a water discharge end of the pump body (51) is provided with a water delivery pipe (53), the other end of the water delivery pipe (53) is communicated with a connecting pipe (54) fixedly mounted on the left end of the rear side of the vertical plate (2), a diverter pipe (55) is provided at the top front end of the connecting pipe (54), a plurality of nozzles (56) are provided at the bottom of the diverter pipe (55), the nozzles (56) are located directly above the left end of the flow guide channel (4), a material pressing assembly is provided at the left end of the front side of the vertical plate (2), the material pressing assembly is located above the right end of the flow guide channel (4).

2. A rapid cooling device according to claim 1, characterized in that: A fixed plate (10) is provided at the top of the front right end of the vertical plate (2), a cooling window (11) is provided in the middle of the fixed plate (10), a cooling fan (12) is fixedly installed in the cooling window (11), and the cooling fan (12) is located directly above the middle of the return channel (18).

3. A rapid cooling device according to claim 1, characterized in that: The pressing assembly is composed of a connecting frame (13), an electric telescopic rod (14) and a pressing wheel (15); the connecting frame (13) is fixedly mounted on the top of the left front end of the vertical plate (2); the electric telescopic rod (14) is fixedly mounted on the front end of the bottom of the connecting frame (13); the pressing wheel (15) is rotatably mounted on the bottom of a wheel seat arranged at the telescopic end of the electric telescopic rod (14).

4. A rapid cooling device according to claim 1, characterized in that: A liquid level sensor (17) is fixedly mounted on the inner right end of the water storage tank (8).

5. A rapid cooling device according to claim 1, characterized in that: It also includes a controller (3), which is arranged at the bottom of the right end of the front side of the vertical plate (2), the output end of the controller (3) is electrically connected to the input end of the pump body (51), the cooler (9) and the cooling fan (12), and the input end of the controller (3) is electrically connected to the output end of the liquid level sensor (17) and the external power supply.

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