Film cutting welding ferrule detection machine

Through the design of an integrated waterproof and breathable valve automatic material, online film cutting, automatic heating welding, O -shaped vibration disk material and welding marks detection, the section welded cover ring detection machine, the existing equipment is low. The problem realizes the efficient and automated processing process, and improves product quality and production efficiency.

CN222407264UActive Publication Date: 2025-01-28FUCHENGHE TECH (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202420981615.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-28
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing waterproof and breathable valve processing equipment is not very automated, and the membrane cutting, welding, ring and inspection cannot be automatically completed, resulting in a lot of manpower and time consuming in the production process, and the quality is difficult to guarantee, which reduces processing efficiency and practicality.

Method used

Designed a film -cutting welding case detection machine, including equipment racks, waterproof and breathable valve automatic material equipment, online film -cutting equipment, automatic heating welded equipment, automatic sleeve equipment of the O -shaped vibration disk, welding The marking quality automatic detection head and automatic feeding push board. Through the collaborative work of these components, the automated material, film cutting, welding and detection of the breathable valve are realized.

Benefits of technology

It improves the degree of automation of the section welding capsule detection machine, saves manpower and time, ensures product quality, and significantly improves processing efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222407264U_ABST
Patent Text Reader

Abstract

The utility model discloses a film cutting welding ferrule detection machine, and belongs to the technical field of ventilation valve processing equipment. The film cutting, welding and ferrule detecting machine comprises an equipment rack, waterproof ventilation valve automatic feeding equipment, online film cutting and feeding equipment, automatic heating and welding equipment, O-shaped ring vibration disc feeding and automatic ferrule equipment, a welding mark quality automatic detection head and an automatic discharging push plate. The online film cutting and feeding device, the automatic heating and welding device and the O-shaped ring vibration disc feeding and automatic ring sleeving device are fixedly installed on the device rack, the welding mark quality automatic detection head is fixedly installed on the device rack, and feeding, film cutting, welding and detection work can be automatically conducted on a ventilation valve in the using process. According to the film cutting and welding ferrule detection machine, automatic vibration feeding can be stably conducted on O-shaped rings, the automation degree of the whole device is high, manpower and time can be effectively saved, and therefore the machining efficiency and practicability of the film cutting and welding ferrule detection machine are effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of air-permeable valve processing equipment, in particular to a film cutting and welding ferrule detection machine. Background Art

[0002] With the development of society, there are more and more outdoor electronic devices, such as outdoor lamps, lawn mowers, car headlights and other outdoor electronic devices. These electronic devices are all sealed cavities because they are used outdoors. However, electronic components or lamps will heat up after long-term use. After heating, the gas expands, and gas interaction is required to release the pressure in the sealed cavity. Therefore, it is necessary to add a waterproof breathable valve to the equipment;

[0003] The existing waterproof and breathable valve processing equipment has a low degree of automation during use and cannot automatically complete the film cutting, welding, ferrule and inspection of the waterproof and breathable valve. A large amount of manpower and time are required in the production and processing process, and the quality cannot be guaranteed, resulting in the processing efficiency and practicality of the film cutting, welding and ferrule inspection machine cannot be improved. Utility Model Content

[0004] The existing waterproof and breathable valve processing equipment has a low degree of automation during use and is unable to automatically complete the film cutting, welding, ferrule and detection of the waterproof and breathable valve. A large amount of manpower and time are required in the production and processing process, and the quality cannot be guaranteed, resulting in the problem that the processing efficiency and practicality of the film cutting, welding and ferrule detection machine cannot be improved. The utility model provides a film cutting, welding and ferrule detection machine to solve the problems raised in the background technology.

[0005] To solve the above problems, the utility model adopts the following technical solutions.

[0006] A film cutting and welding ring detection machine includes a film cutting and welding ring detection machine, wherein the film cutting and welding ring detection machine includes an equipment frame, an automatic feeding device for waterproof and breathable valves, an online film cutting and feeding device, an automatic heating welding device, an O-ring vibration plate feeding automatic ring device, an automatic welding mark quality detection head and an automatic unloading push plate, wherein the automatic feeding device for waterproof and breathable valves is fixedly mounted on the equipment frame, the online film cutting and feeding device, the automatic heating welding device and the O-ring vibration plate feeding automatic ring device are fixedly mounted on the equipment frame, the automatic welding mark quality detection head is fixedly mounted on the equipment frame, and the automatic unloading push plate is movably mounted on the equipment frame.

[0007] Preferably, an equipment rack 1 is provided on one side of the equipment rack, and the equipment rack 1 is fixedly installed on one side of the equipment rack. A breathable valve loading tray is provided on the equipment rack 1, and the breathable valve loading tray is fixedly connected to the equipment rack 1. A workstation rotating disk is provided in the middle position of the equipment rack, and the workstation rotating disk is rotatably connected to the equipment rack.

[0008] Preferably, the automatic feeding device for waterproof and breathable valves is arranged on the equipment frame and is located on one side of the workstation rotating disk. The automatic feeding device for waterproof and breathable valves is fixedly installed on the equipment frame and is located on one side of the workstation rotating disk. One end of the automatic feeding device for waterproof and breathable valves is connected to the breathable valve feeding disk. A pneumatic pushing plate is arranged on one side of the automatic feeding device for waterproof and breathable valves. The pneumatic pushing plate is fixedly installed on one side of the automatic feeding device for waterproof and breathable valves.

[0009] Preferably, the online film cutting and feeding equipment is arranged on the equipment frame and is located on one side of the automatic feeding equipment for waterproof and breathable valves; the online film cutting and feeding equipment is fixedly mounted on the equipment frame and is located on one side of the automatic feeding equipment for waterproof and breathable valves; the automatic heating welding equipment is arranged on the equipment frame and is located on one side of the online film cutting and feeding equipment; the automatic heating welding equipment is fixedly mounted on the equipment frame and is located on one side of the online film cutting and feeding equipment; a thermostat is arranged on the equipment frame; the thermostat is fixedly mounted on the equipment frame and is electrically connected to the automatic heating welding equipment.

[0010] Preferably, the O-ring vibration plate feeding automatic ring device is arranged on the equipment frame and is located on one side of the automatic heating welding equipment, the O-ring vibration plate feeding automatic ring device is fixedly installed on the equipment frame and is located on one side of the automatic heating welding equipment, the other side of the equipment frame is provided with equipment frame two, the equipment frame two is fixedly connected to the other side of the equipment frame, the equipment frame two is provided with an O-ring feeding plate, the O-ring feeding plate is fixedly connected to the equipment frame two, the equipment frame is provided with an O-ring feeding track, the O-ring feeding track is fixedly installed on the equipment frame, and one end is connected to the O-ring feeding plate, and the other end is connected to the O-ring vibration plate feeding automatic ring device.

[0011] Preferably, the automatic weld mark quality inspection head is arranged on the equipment frame and is located on one side of the O-ring vibration plate feeding automatic ring equipment, the automatic weld mark quality inspection head is fixedly installed on the equipment frame and is located on one side of the O-ring vibration plate feeding automatic ring equipment, the equipment frame is provided with a unloading track, the unloading track is fixedly connected to the equipment frame and is located on one side of the automatic weld mark quality inspection head, the automatic unloading push plate is arranged on the work station rotating disk, the automatic unloading push plate is movably installed on the work station rotating disk and one end is opposite to the unloading track.

[0012] Beneficial Effects

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The above-mentioned film cutting and welding ring inspection machine, through the coordinated use of components such as the equipment frame, the waterproof breathable valve automatic feeding equipment, the online film cutting and feeding equipment, the automatic heating welding equipment, the O-ring vibration plate feeding automatic ring equipment, the weld mark quality automatic detection head and the automatic unloading push plate, enables the film cutting and welding ring inspection machine to automatically perform the feeding, film cutting, welding and detection of the breathable valve during use, and can also stably and automatically vibrate and feed the O-ring. The overall equipment has a high degree of automation, which can effectively save manpower and time, thereby effectively improving the processing efficiency and practicality of the film cutting and welding ring inspection machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front structural schematic diagram of the center-cut film welding ferrule detection machine of the utility model;

[0016] Figure 2 It is a schematic diagram of the back structure of the center-cut film welding ring detection machine of the utility model.

[0017] The corresponding relationship between the illustrations and component names in the figure is as follows:

[0018] In the figure: 100, film cutting and welding ring inspection machine; 1, equipment frame; 2, equipment frame one; 3, air valve loading tray; 4, work station rotating disk; 5, waterproof air valve automatic loading equipment; 6, pneumatic push plate; 7, online film cutting and loading equipment; 8, automatic heating and welding equipment; 9, temperature controller; 10, O-ring vibration plate loading automatic ring equipment; 11, equipment frame two; 12, O-ring loading tray; 13, O-ring loading track; 14, weld mark quality automatic detection head; 15, unloading track; 16, automatic unloading push plate. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with a specific utility model.

[0020] Example

[0021] like Figures 1-2 As shown, it is a structural schematic diagram of a film cutting and welding ring detection machine of a preferred embodiment of the utility model. The film cutting and welding ring detection machine 100 of this embodiment includes an equipment frame 1, an automatic feeding device 5 for waterproof and breathable valves, an online film cutting and feeding device 7, an automatic heating welding device 8, an O-ring vibration disk feeding automatic ring device 10, an automatic welding mark quality detection head 14 and an automatic unloading push plate 16. The automatic feeding device 5 for waterproof and breathable valves is fixedly mounted on the equipment frame 1, the online film cutting and feeding device 7, the automatic heating welding device 8 and the O-ring vibration disk feeding automatic ring device 10 are fixedly mounted on the equipment frame 1, the automatic welding mark quality detection head 14 is fixedly mounted on the equipment frame 1, and the automatic unloading push plate 16 is movably mounted on the equipment frame 1.

[0022] An equipment frame 2 is provided on one side of the equipment frame 1, and the equipment frame 2 is fixedly installed on one side of the equipment frame 1. A breathable valve loading tray 3 is provided on the equipment frame 2, and the breathable valve loading tray 3 is fixedly connected to the equipment frame 2. A workstation rotating disk 4 is provided in the middle position of the equipment frame 1, and the workstation rotating disk 4 is rotatably connected to the equipment frame 1, which is used to facilitate the loading of the breathable valve during the use of the film cutting and welding ring detection machine 100, and at the same time facilitate the subsequent workstation conversion during the processing of the breathable valve.

[0023] The waterproof breathable valve automatic feeding device 5 is arranged on the equipment frame 1 and is located on one side of the workstation rotating disk 4. The waterproof breathable valve automatic feeding device 5 is fixedly installed on the equipment frame 1 and is located on one side of the workstation rotating disk 4. One end of the waterproof breathable valve automatic feeding device 5 is connected to the breathable valve feeding disk 3. A pneumatic pushing plate 6 is arranged on one side of the waterproof breathable valve automatic feeding device 5. The pneumatic pushing plate 6 is fixedly installed on one side of the waterproof breathable valve automatic feeding device 5. During the use of the film cutting and welding ring detection machine 100, the breathable valve on the waterproof breathable valve automatic feeding device 5 can be pushed to the workstation rotating disk 4 through the pneumatic pushing plate 6 to prepare for subsequent processing.

[0024] The online film cutting and feeding device 7 is arranged on the equipment frame 1 and is located on one side of the automatic feeding device 5 for waterproof and breathable valves. The online film cutting and feeding device 7 is fixedly installed on the equipment frame 1 and is located on one side of the automatic feeding device 5 for waterproof and breathable valves. The automatic heating welding device 8 is arranged on the equipment frame 1 and is located on one side of the online film cutting and feeding device 7. The automatic heating welding device 8 is fixedly installed on the equipment frame 1 and is located on one side of the online film cutting and feeding device 7. A thermostat 9 is arranged on the equipment frame 1. The thermostat 9 is fixedly installed on the equipment frame 1 and is electrically connected to the automatic heating welding device 8, so as to facilitate automatic film cutting and subsequent welding of the breathable valve during the use of the film cutting and welding ring detection machine 100.

[0025] The O-ring vibration disk feeding automatic ring equipment 10 is arranged on the equipment frame 1 and is located on one side of the automatic heating welding equipment 8. The O-ring vibration disk feeding automatic ring equipment 10 is fixedly installed on the equipment frame 1 and is located on one side of the automatic heating welding equipment 8. The other side of the equipment frame 1 is provided with an equipment frame 2 11, and the equipment frame 2 11 is fixedly connected to the other side of the equipment frame 1. The equipment frame 2 11 is provided with an O-ring feeding tray 12, and the O-ring feeding tray 12 is fixedly connected to the equipment frame 2 11. The equipment frame 1 is provided with an O-ring feeding track 13, and the O-ring feeding track 13 is fixedly installed on the equipment frame 1, and one end is connected to the O-ring feeding tray 12, and the other end is connected to the O-ring vibration disk feeding automatic ring equipment 10, which is used to feed the O-ring and automatically sleeve it on the breathable valve during the use of the film cutting and welding ring detection machine 100.

[0026] The automatic welding mark quality inspection head 14 is arranged on the equipment frame 1 and is located on one side of the automatic welding mark equipment 10 for O-ring vibration disk feeding. The automatic welding mark quality inspection head 14 is fixedly installed on the equipment frame 1 and is located on one side of the automatic welding mark equipment 10 for O-ring vibration disk feeding. A feeding track 15 is arranged on the equipment frame 1. The feeding track 15 is fixedly connected to the equipment frame 1 and is located on one side of the automatic welding mark quality inspection head 14. The automatic feeding push plate 16 is arranged on the work station rotating disk 4. The automatic feeding push plate 16 is movably installed on the work station rotating disk 4 and one end is opposite to the feeding track 15. It is used to detect the quality of the air valve after the film cutting and welding ring through the automatic welding mark quality inspection head 14 during the use of the film cutting and welding ring inspection machine 100, so as to facilitate the subsequent feeding after the inspection is completed.

[0027] In this embodiment, when the film cutting and welding ring detection machine 100 is needed to perform the film cutting and welding ring detection of the breathable valve, the breathable valve to be processed is placed in the breathable valve loading tray 3, and then the waterproof breathable valve automatic loading device 5 is started to load the breathable valve neatly, and at the same time, the pneumatic pushing plate 6 is started so that the pneumatic pushing plate 6 pushes the breathable valve on the waterproof breathable valve automatic loading device 5 onto the station rotating disk 4. As the station rotating disk 4 rotates, the breathable valve moves to the bottom of the online film cutting loading device 7. At this time, the online film cutting loading device 7 will The film is cut and loaded on the breathable valve, and then as the station rotating disk 4 rotates, the breathable valve moves to the bottom of the automatic heating welding device 8. At this time, the cut film on the breathable valve can be welded by the automatic heating welding device 8, and then as the station rotating disk 4 rotates, the breathable valve moves to the bottom of the O-ring vibration plate feeding automatic ring device 10, and as the O-ring feeding track 13 is started, the O-ring in the O-ring feeding plate 12 is vibrated and loaded and sleeved on the breathable valve through the O-ring vibration plate feeding automatic ring device 10. After the O-ring is sleeved, After completion, the air valve will rotate to the bottom of the automatic welding mark quality detection head 14 as the station rotating disk 4 rotates, and the quality of the film cutting welding ring will be detected by the automatic welding mark quality detection head 14. The air valve with reasonable quality will come to the unloading track 15 as the station rotating disk 4 rotates, and the automatic unloading push plate 16 is started to push the processed air valve into the unloading track 15 to complete the unloading. The utility model has a simple structure and is easy to use. It is equipped with an equipment frame 1, a waterproof air valve automatic feeding device 5, and an online film cutting feeding device. 7. The coordinated use of components such as the automatic heating welding equipment 8, the O-ring vibration plate feeding automatic ring equipment 10, the weld mark quality automatic detection head 14 and the automatic unloading push plate 16 enables the film cutting and welding ring detection machine 100 to automatically perform the feeding, film cutting, welding and detection of the breathable valve during use, and can also stably and automatically vibrate and feed the O-ring. The overall equipment has a high degree of automation, which can effectively save manpower and time, thereby effectively improving the processing efficiency and practicality of the film cutting and welding ring detection machine 100.

[0028] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.

Claims

1. A film cutting and welding ring detection machine, comprising a film cutting and welding ring detection machine (100), Features: The film cutting and welding ring detection machine (100) comprises an equipment frame (1), an automatic feeding device for waterproof and breathable valves (5), an online film cutting and feeding device (7), an automatic heating welding device (8), an O-ring vibration disk feeding automatic ring device (10), an automatic welding mark quality detection head (14) and an automatic unloading push plate (16), wherein the automatic feeding device for waterproof and breathable valves (5) is fixedly mounted on the equipment frame (1), the online film cutting and feeding device (7), the automatic heating welding device (8) and the O-ring vibration disk feeding automatic ring device (10) are fixedly mounted on the equipment frame (1), the automatic welding mark quality detection head (14) is fixedly mounted on the equipment frame (1), and the automatic unloading push plate (16) is movably mounted on the equipment frame (1).

2. A film cutting and welding ring detection machine according to claim 1, characterized in that: An equipment frame (2) is arranged on one side of the equipment frame (1), and the equipment frame (2) is fixedly mounted on one side of the equipment frame (1). An air valve loading tray (3) is arranged on the equipment frame (2), and the air valve loading tray (3) is fixedly connected to the equipment frame (2). A workstation rotating tray (4) is arranged at a middle position on the equipment frame (1), and the workstation rotating tray (4) is rotatably connected to the equipment frame (1).

3. A film cutting and welding ring detection machine according to claim 2, characterized in that: The automatic feeding device (5) for waterproof and breathable valves is arranged on the equipment frame (1) and is located on one side of the workstation rotating disk (4); the automatic feeding device (5) for waterproof and breathable valves is fixedly mounted on the equipment frame (1) and is located on one side of the workstation rotating disk (4); one end of the automatic feeding device (5) for waterproof and breathable valves is connected to the breathable valve feeding disk (3); a pneumatic pushing plate (6) is arranged on one side of the automatic feeding device (5) for waterproof and breathable valves; the pneumatic pushing plate (6) is fixedly mounted on one side of the automatic feeding device (5) for waterproof and breathable valves.

4. A film cutting and welding ring detection machine according to claim 3, characterized in that: The online film cutting and feeding device (7) is arranged on the equipment frame (1) and is located on one side of the automatic feeding device (5) for waterproof and breathable valves. The online film cutting and feeding device (7) is fixedly mounted on the equipment frame (1) and is located on one side of the automatic feeding device (5) for waterproof and breathable valves. The automatic heating welding device (8) is arranged on the equipment frame (1) and is located on one side of the online film cutting and feeding device (7). The automatic heating welding device (8) is fixedly mounted on the equipment frame (1) and is located on one side of the online film cutting and feeding device (7). A temperature controller (9) is arranged on the equipment frame (1). The temperature controller (9) is fixedly mounted on the equipment frame (1) and is electrically connected to the automatic heating welding device (8).

5. A film cutting and welding ring detection machine according to claim 4, characterized in that: The O-ring vibration plate feeding automatic ring device (10) is arranged on the equipment frame (1) and is located on one side of the automatic heating welding equipment (8); the O-ring vibration plate feeding automatic ring device (10) is fixedly installed on the equipment frame (1) and is located on one side of the automatic heating welding equipment (8); the other side of the equipment frame (1) is provided with an equipment frame 2 (11); the equipment frame 2 (11) is fixedly connected to the other side of the equipment frame (1); the equipment frame 2 (11) is provided with an O-ring feeding tray (12); the O-ring feeding tray (12) is fixedly connected to the equipment frame 2 (11); the equipment frame (1) is provided with an O-ring feeding track (13); the O-ring feeding track (13) is fixedly installed on the equipment frame (1), and one end of the O-ring feeding tray (12) is connected to the O-ring feeding tray (12), and the other end is connected to the O-ring vibration plate feeding automatic ring device (10).

6. A film cutting and welding ring detection machine according to claim 5, characterized in that: The automatic welding mark quality detection head (14) is arranged on the equipment frame (1) and is located on one side of the O-ring vibration plate feeding automatic ring device (10). The automatic welding mark quality detection head (14) is fixedly installed on the equipment frame (1) and is located on one side of the O-ring vibration plate feeding automatic ring device (10). The equipment frame (1) is provided with a feeding track (15). The feeding track (15) is fixedly connected to the equipment frame (1) and is located on one side of the automatic welding mark quality detection head (14). The automatic feeding push plate (16) is arranged on the workstation rotating disk (4). The automatic feeding push plate (16) is movably installed on the workstation rotating disk (4) and one end is opposite to the feeding track (15).