Electrolyte taking, transferring and transporting integrated device

Abstract

The utility model discloses an electrolyte taking, transferring and transporting integrated device which comprises a frame mechanism, the bottom of the frame mechanism is movably connected with a wheel mechanism, one side of the upper surface of the frame mechanism is connected with a turnover device, the upper surface of the frame mechanism is further connected with a steering device, one end of the frame mechanism is movably connected with an electrolyte barrel, and the other end of the frame mechanism is connected with a motor. The steering device is arranged between the turnover device and the electrolyte barrel, a steel wire rope is connected between the turnover device and the bottom of the electrolyte barrel, the steel wire rope winds around the steering device, and the upper surface of the frame mechanism is further movably connected with a liquid taking spoon. According to the utility model, the integrated operation of electrolyte taking, transferring and tipping can be completed, the electrolyte taking work can be completed without the help of other fulcrums in the operation process, the overturning angle can be accurately controlled during overturning and liquid adding, and the device has a reverse stop function and has the characteristics of simplicity and convenience in operation, high stability and the like.

Description

Technical Field

[0001] The utility model belongs to the technical field of electrolytic aluminum production equipment, and specifically relates to an integrated device for taking and transporting electrolyte. Background Art

[0002] During the aluminum electrolysis production process, the electrolyte fluctuates within a certain range due to changes in production technical conditions. In order to maintain the stability of the original aluminum quality and the cell conditions, it is necessary to add and take electrolytes from different electrolytic cells to maintain a relatively reasonable electrolyte liquid level. During the electrolyte addition and removal process, an electrolyte transfer device is required. The electrolyte transfer device is mainly composed of a frame, wheels, an electrolyte barrel, etc.

[0003] For example, the utility model patent with authorization announcement number CN218141691U discloses an electrolyte dump truck for electrolytic aluminum. However, since the tipping angle of the electrolyte container is controlled by the operator's arm strength during the tipping operation, the control accuracy is low and reverse cutoff cannot be achieved. The operation is difficult and the stability is poor. At the same time, other fulcrums are needed to complete the electrolyte taking operation during the electrolyte taking process. Therefore, the effect is not good during actual use. Utility Model Content

[0004] The utility model aims to provide an integrated device for taking and transporting electrolyte, which solves the problem in the prior art that the tipping angle of the electrolyte containing device needs to be manually controlled during tipping operation.

[0005] The technical solution adopted by the utility model is: an integrated device for taking and transporting electrolyte, comprising a frame mechanism, a wheel mechanism movably connected to the bottom of the frame mechanism, a turning device connected to one side of the upper surface of the frame mechanism, a steering device also connected to the upper surface of the frame mechanism, an electrolyte barrel movably connected to one end of the frame mechanism, the steering device is arranged between the turning device and the electrolyte barrel, a steel wire rope is connected between the turning device and the bottom of the electrolyte barrel, the steel wire rope passes around the steering device, and a liquid taking spoon is also movably connected to the upper surface of the frame mechanism.

[0006] The utility model is also characterized in that:

[0007] The frame mechanism includes a frame crossbeam, one end of the frame crossbeam is connected to a handrail, a steering device and a turning device are both connected to the upper surface of the frame crossbeam, an end of the frame crossbeam away from the handrail is connected to a connecting frame, two opposite sides of the connecting frame are connected to a first U-shaped groove, opposite side walls of the electrolyte barrel are connected to connecting rods, the connecting rods match the first U-shaped groove, one side of the connecting frame is also connected to a liquid collection bracket, the top of the liquid collection bracket is connected to an arc-shaped groove plate, and the liquid collection spoon matches the arc-shaped groove plate.

[0008] The steering device includes a support upright pole, which is arranged between the turning device and the electrolyte barrel, one end of the support upright pole is connected to the upper surface of the frame crossbeam, the upper surface of the frame crossbeam is also connected to a support strut, the end of the support strut away from the frame crossbeam is connected to the rod body of the support upright pole, the end of the support upright pole away from the frame crossbeam is connected to a steering wheel base, the upper surface of the steering wheel base is connected to a steering wheel bracket, the steering wheel bracket is connected to a steering wheel, and a steel wire rope is wrapped around the steering wheel.

[0009] The bottoms of both sides of the connecting frame connected to the first U-shaped groove are connected to the second U-shaped groove, and the second U-shaped groove is movably connected to the wheel mechanism.

[0010] The wheel mechanism includes two wheel hubs arranged opposite to each other, both wheel hubs are sleeved with rubber tires, bearings are connected to the middle of the two wheel hubs, an axle is connected between the inner rings of the two bearings, the axle matches the second U-shaped groove, the end of the axle passes through the bearing, and the end of the axle passing through the bearing is connected with a slotted nut.

[0011] The flipping device includes a base, which is connected to the upper surface of the frame crossbeam, the bracket upright is arranged between the base and the electrolyte barrel, the upper surface of the base is connected to a fixing frame, the fixing frame is connected to a wire rope reel through a winch shaft, the wire rope reel is connected to the wire rope, the wire rope reel is connected to a transmission mechanism, the transmission mechanism is connected to a connecting shaft, the connecting shaft passes through the side wall of the fixing frame and is connected to a hand crank, and the end of the hand crank away from the connecting shaft is connected to a rubber handle through a bolt.

[0012] The transmission mechanism comprises a small gear, which is connected to the shaft body of the connecting shaft, and the small gear is meshedly connected with a large gear, and the middle part of the large gear is connected to the wire rope reel through the transmission shaft.

[0013] The outer wall of the fixing frame is connected with a ratchet clamp, the shaft body of the connecting shaft is connected with a ratchet, the ratchet is arranged on the outer side of the fixing frame, and the ratchet clamp matches the ratchet.

[0014] The beneficial effects of the utility model are:

[0015] The integrated device for electrolyte extraction and transportation can complete the integrated operations of electrolyte extraction, transportation and tilting. The liquid extraction work can be completed without the help of other fulcrums during the operation. The flipping angle can be accurately controlled when flipping and adding liquid, and it has a reverse cut-off function. It is simple and convenient to operate and has high stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the integrated electrolyte extraction and transport device of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the frame mechanism in the integrated electrolyte taking and transporting device of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the wheel mechanism in the integrated electrolyte taking and transporting device of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the turning device in the integrated electrolyte taking and transporting device of the utility model;

[0020] Figure 5 It is a side view of the flipping device in the integrated electrolyte taking and transporting device of the utility model.

[0021] In the figure: 1. turning device; 11. wire rope drum; 12. capstan shaft; 13. small gear; 14. large gear; 15. hand crank; 16. rubber handle; 17. ratchet clamp; 18. fixing frame; 19. ratchet; 110. base; 2. frame mechanism; 21. hand lever; 22. connecting frame; 23. frame cross beam; 24. connecting rod; 25. first U-shaped groove; 26. second U-shaped groove; 27. arc groove plate; 28. liquid collection bracket; 3. steering device; 31. bracket upright; 32. bracket support rod; 33. steering wheel base; 34. steering wheel bracket; 4. electrolyte barrel; 5. wheel mechanism; 51. rubber tire; 52. wheel hub; 53. axle; 54. bearing; 55. slotted nut; 6. liquid collection spoon; 7. wire rope. DETAILED DESCRIPTION

[0022] The present invention will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0023] Integrated device for electrolyte extraction and transport, such as Figure 1 As shown, it includes a frame mechanism 2, a wheel mechanism 5 is movably connected to the bottom of the frame mechanism 2, a turning device 1 is connected to one side of the upper surface of the frame mechanism 2, a steering device 3 is also connected to the upper surface of the frame mechanism 2, an electrolyte barrel 4 is movably connected to one end of the frame mechanism 2, the steering device 3 is arranged between the turning device 1 and the electrolyte barrel 4, a steel wire 7 is connected between the turning device 1 and the bottom of the electrolyte barrel 4, the steel wire 7 passes around the steering device 3, and a liquid taking spoon 6 is also movably connected to the upper surface of the frame mechanism 2. The steel wire 7 is connected to one side of the bottom of the electrolyte barrel 4 to facilitate its tipping and turning. The frame mechanism 2 and the wheel mechanism 5, the electrolyte barrel 4 and the turning device 1 are all movably connected to facilitate the disassembly and assembly of the device. The electrolyte in the electrolytic cell is taken with the liquid taking spoon 6 and put into the electrolyte barrel 4 to complete the liquid taking operation. After the liquid taking is completed, the staff presses the frame mechanism 2 down and keeps it parallel to the ground. At this time, the electrolyte barrel 4 leaves the ground and pushes the device to the liquid adding tank. The turning device 1 pulls the electrolyte barrel 4 through the steel wire 7 to empty the electrolyte liquid inside it.

[0024] Example 1

[0025] like Figure 2As shown, the frame mechanism 2 includes a frame crossbeam 23, one end of which is connected to a handrail 21, the steering device 3 and the turning device 1 are both connected to the upper surface of the frame crossbeam 23, the end of the frame crossbeam 23 away from the handrail 21 is connected to a connecting frame 22, the two opposite sides of the connecting frame 22 are connected to a first U-shaped groove 25, the opposite side walls of the electrolyte barrel 4 are connected to connecting rods 24, the connecting rods 24 match the first U-shaped groove 25, one side of the connecting frame 22 is also connected to a liquid collection bracket 28, the top of the liquid collection bracket 28 is connected to an arc-shaped groove plate 27, and the liquid collection spoon 6 matches the arc-shaped groove plate 27. The handle of the liquid taking spoon 6 is stuck in the arc-shaped groove plate 27, which serves as the support point of the liquid taking spoon 6. When taking liquid, you only need to hold one end of the handle of the liquid taking spoon 6, use the liquid taking bracket 28 as a support point, move back and forth and tip the liquid taking spoon 6 to complete the liquid taking, which is labor-saving operation. When the wire rope 7 pulls the electrolyte barrel 4 to tip, the connecting rod 24 rotates in the first U-shaped groove 25.

[0026] Example 2

[0027] The steering device 3 includes a support rod 31, which is arranged between the turning device 1 and the electrolyte barrel 4, one end of the support rod 31 is connected to the upper surface of the frame beam 23, and the upper surface of the frame beam 23 is also connected to a support rod 32, the end of the support rod 32 away from the frame beam 23 is connected to the rod body of the support rod 31, the end of the support rod 31 away from the frame beam 23 is connected to a steering wheel base 33, the upper surface of the steering wheel base 33 is connected to a steering wheel bracket 34, the steering wheel bracket 34 is connected to a steering wheel, and the steel wire 7 passes around the steering wheel. The support rod 32 is tilted, forming a triangular structure with the support rod 31 and the frame beam 23, to ensure the stability of the steering device 3, and the steering wheel changes the force direction of the steel wire 7.

[0028] The bottoms of both sides of the connecting frame 22 connected to the first U-shaped groove 25 are connected to the second U-shaped groove 26, and the second U-shaped groove 26 is movably connected to the wheel mechanism 5. The wheel mechanism 5 is movably connected in the second U-shaped groove 26, which is convenient for disassembly and assembly with the frame mechanism 2.

[0029] Example 3

[0030] like Figure 3 As shown, the wheel mechanism 5 includes two wheel hubs 52 arranged opposite to each other, both wheel hubs 52 are sleeved with rubber tires 51, the middle of both wheel hubs 52 are connected with bearings 54, an axle 53 is connected between the inner rings of the two bearings 54, the axle 53 matches the second U-shaped groove 26, the end of the axle 53 passes through the bearing 54, and the end of the axle 53 passing through the bearing 54 is connected with a slotted nut 55. The axle 53 is clamped with the two second U-shaped grooves 26, and the slotted nut 55 is provided, so that the two wheel hubs 52 fall off from the axle 53.

[0031] Example 4

[0032] like Figure 4-5 As shown, the turning device 1 includes a base 110, which is connected to the upper surface of the frame crossbeam 23, and the support upright 31 is arranged between the base 110 and the electrolyte barrel 4. The upper surface of the base 110 is connected to a fixing frame 18, and the fixing frame 18 is connected to a wire rope reel 11 through a winch shaft 12. The wire rope reel 11 is connected to the wire rope 7, and the wire rope reel 11 is connected to a transmission mechanism, and the transmission mechanism is connected to a connecting shaft. The connecting shaft passes through the side wall of the fixing frame 18 and is connected to a hand crank 15, and the end of the hand crank 15 away from the connecting shaft is bolted to a rubber handle 16. The rubber handle 16 drives the hand crank 15 to rotate, and the hand crank 15 drives the transmission mechanism to rotate through the connecting shaft, and the transmission mechanism drives the wire rope reel 11 to rotate, and the wire rope reel 11 retracts and releases the wire rope 7. The pulling and loosening of the wire rope 7 can complete the dumping of the electrolyte barrel 4.

[0033] The transmission mechanism includes a pinion 13, which is connected to the shaft of the connecting shaft, and the pinion 13 is meshed with a large gear 14, and the middle part of the large gear 14 is connected to the wire rope reel 11 through a transmission shaft. The rotation of the connecting shaft drives the pinion 13 to rotate, and the pinion 13 drives the large gear 14 to rotate. When the large gear 14 rotates, it drives the wire rope reel 11 to rotate through the transmission shaft, so as to realize the retraction and release of the wire rope 7.

[0034] The outer wall of the fixing frame 18 is connected with a ratchet clamp 17, and the shaft body of the connecting shaft is connected with a ratchet 19, which is arranged on the outer side of the fixing frame 18, and the ratchet clamp 17 matches the ratchet 19. When the connecting shaft rotates, the ratchet 19 is driven to rotate, and the electrolyte barrel 4 is dumped. The ratchet clamp 17 clamps the ratchet 19, and the two gears can be locked to achieve forward rotation and reverse cutoff, that is, the hand crank 15 can only rotate with the gear, and the gear cannot drive the hand crank 15 to rotate in the reverse direction. If the gear needs to rotate in the reverse direction, the hand crank 15 can only be rotated in the reverse direction, and the hand crank 15 can be driven to rotate by the hand crank 15, and the ratchet 19 can only rotate in one direction.

[0035] The working principle of the utility model electrolyte taking and transporting integrated device is as follows:

[0036] One end of the wire rope 7 is wound on the wire rope reel 11, and the other end of the wire rope 7 is fixed to one side of the bottom of the electrolyte barrel 4 after it passes around the steering wheel. When performing the liquid extraction operation, the operator holds the end of the handle of the liquid extraction spoon 6, takes the liquid extraction bracket 28 as a fulcrum, moves forward and backward, and tilts the liquid extraction spoon 6 to extract liquid in the electrolytic cell, and pours the extracted electrolyte liquid into the electrolyte barrel 4 to complete the liquid extraction; after the liquid extraction is completed, the operator presses down the frame mechanism 2 and keeps the frame crossbeam 23 parallel to the ground. At this time, the electrolyte barrel 4 leaves the ground and pushes the device to the liquid adding tank. At this time, the rubber handle 16 is turned by hand, and the wire rope reel 11 rotates to tighten the wire rope 7, driving the electrolyte barrel 4 to rotate around the first U-shaped groove 25 until all the electrolyte liquid is poured out. Reversely rotate the hand crank 15, the wire rope reel 11 rotates in the opposite direction to loosen the wire rope 7, and the electrolyte barrel 4 returns to its original position around the first U-shaped groove 25 under gravity operation to complete the liquid addition operation. When the gear set rotates, the ratchet card 17 can lock the ratchet 19 in real time, and then lock the two gears, realizing forward rotation and reverse cutoff, that is, only the hand crank 15 can rotate with the gear, and the gear cannot drive the hand crank 15 to rotate in the reverse direction, realizing the one-way interlocking function, and the flipping angle can be accurately controlled, and the liquid adding process is accurate and smooth.

[0037] The utility model discloses an integrated electrolyte taking and transporting device, which can complete the integrated operations of electrolyte taking, transporting and tipping. The liquid taking work can be completed without the aid of other fulcrums during the operation process. When flipping and adding liquid, the flipping angle can be accurately controlled and it has a reverse cut-off function. It has the characteristics of simple and convenient operation and high stability.

Claims

1. An integrated device for electrolyte extraction and transport, characterized in that: The invention comprises a frame mechanism (2), the bottom of the frame mechanism (2) is movably connected to a wheel mechanism (5), one side of the upper surface of the frame mechanism (2) is connected to a turning device (1), the upper surface of the frame mechanism (2) is also connected to a steering device (3), one end of the frame mechanism (2) is movably connected to an electrolyte barrel (4), the steering device (3) is arranged between the turning device (1) and the electrolyte barrel (4), a steel wire rope (7) is connected between the turning device (1) and the bottom of the electrolyte barrel (4), the steel wire rope (7) passes around the steering device (3), and the upper surface of the frame mechanism (2) is also movably connected to a liquid collection spoon (6).

2. The integrated electrolyte extraction and transport device according to claim 1, characterized in that: The frame mechanism (2) comprises a frame crossbeam (23), one end of which is connected to a handrail (21), the steering device (3) and the turning device (1) are both connected to the upper surface of the frame crossbeam (23), the end of the frame crossbeam (23) away from the handrail (21) is connected to a connecting frame (22), the two opposite sides of the connecting frame (22) are both connected to a first U-shaped groove (25), the opposite side walls of the electrolyte barrel (4) are both connected to connecting rods (24), the connecting rods (24) match the first U-shaped groove (25), one side of the connecting frame (22) is also connected to a liquid collection bracket (28), the top of the liquid collection bracket (28) is connected to an arc-shaped groove plate (27), and the liquid collection spoon (6) matches the arc-shaped groove plate (27).

3. The integrated electrolyte extraction and transport device according to claim 2, characterized in that: The steering device (3) comprises a support upright pole (31), wherein the support upright pole (31) is arranged between the tilting device (1) and the electrolyte barrel (4), one end of the support upright pole (31) is connected to the upper surface of the frame crossbeam (23), the upper surface of the frame crossbeam (23) is also connected to a support strut (32), the end of the support strut (32) away from the frame crossbeam (23) is connected to the rod body of the support upright pole (31), the end of the support upright pole (31) away from the frame crossbeam (23) is connected to a steering wheel base (33), the upper surface of the steering wheel base (33) is connected to a steering wheel bracket (34), the steering wheel bracket (34) is connected to a steering wheel, and the steel wire rope (7) is passed around the steering wheel.

4. The integrated electrolyte extraction and transport device according to claim 3, characterized in that: The bottoms of both sides of the connecting frame (22) connected to the first U-shaped groove (25) are connected to second U-shaped grooves (26), and the second U-shaped grooves (26) are movably connected to the wheel mechanism (5).

5. The integrated electrolyte extraction and transport device according to claim 2, characterized in that: The wheel mechanism (5) comprises two wheel hubs (52) arranged opposite to each other, the two wheel hubs (52) are both sleeved with rubber tires (51), the middle parts of the two wheel hubs (52) are both connected with bearings (54), an axle (53) is connected between the inner rings of the two bearings (54), the axle (53) matches the second U-shaped groove (26), the end of the axle (53) passes through the bearing (54), and the end of the axle (53) passing through the bearing (54) is connected with a slotted nut (55).

6. The integrated electrolyte extraction and transport device according to claim 3, characterized in that: The tilting device (1) comprises a base (110), wherein the base (110) is connected to the upper surface of the frame crossbeam (23), the bracket upright (31) is arranged between the base (110) and the electrolyte barrel (4), the upper surface of the base (110) is connected to a fixing frame (18), the fixing frame (18) is connected to a wire rope reel (11) via a winch shaft (12), the wire rope reel (11) is connected to a wire rope (7), the wire rope reel (11) is connected to a transmission mechanism, the transmission mechanism is connected to a connecting shaft, the connecting shaft passes through the side wall of the fixing frame (18) and is connected to a hand crank (15), and the end of the hand crank (15) away from the connecting shaft is connected to a rubber handle (16) via a bolt.

7. The integrated electrolyte extraction and transport device according to claim 6, characterized in that: The transmission mechanism comprises a small gear (13), the small gear (13) is connected to the shaft body of the connecting shaft, the small gear (13) is meshedly connected with a large gear (14), and the middle part of the large gear (14) is connected to the wire rope reel (11) through a transmission shaft.

8. The integrated electrolyte extraction and transport device according to claim 6, characterized in that: The outer wall of the fixing frame (18) is connected with a ratchet clamp (17), the shaft body of the connecting shaft is connected with a ratchet (19), the ratchet (19) is arranged on the outer side of the fixing frame (18), and the ratchet clamp (17) matches the ratchet (19).

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