Material split charging and feeding device
By designing a material packaging device that includes the material packaging of the fighting, the transverse orbit, and the hanging mechanism, the problem of low operating efficiency of the traditional device has been solved, and the process of more efficient material packaging and material is achieved, saving labor and improving production efficiency Essence
Patent Information
- Application Number
- CN202421186180.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The traditional packing and loading device has low operating efficiency and requires at least three people to operate, which occupies too much labor, resulting in low efficiency.
Design a material packaging device, including fighting, fighting brackets, raising machines, raw management, packaging units, cross -track rails, transverse movements, and suspension mechanisms. Mechanized and reduce artificial operation.
Improved the efficiency of the packaging, saves at least one of the artificial artificial manual, and improves the overall production efficiency.
Smart Images
Figure CN222408622U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feed packaging, in particular to a material sub-packaging and loading device. Background Art
[0002] As the feed market becomes more and more segmented, there are more and more feed varieties and a higher degree of customization. Among them, some traditional, large-volume feed varieties can be prepared and packaged through large production lines, which is efficient but relatively low in profit. Some customized products with small quantities and high frequency have high profits but small quantities and cannot be produced using large production lines, so they can only rely on small production lines to complete preparation and packaging.
[0003] Since the preparation and packaging of these feeds are often set up separately, after being packed in large hoisting packing bags in the production workshop, they are transported to the packing workshop by transfer vehicles such as forklifts, and are packed after being loaded by the packing and loading device in the packing workshop.
[0004] The traditional packaging and loading device is to set the feed port on the ground, extend the elevator to the feed port, and then manually open the packaging bags stacked on one side, pour the powder into the feed port on the ground, and then lift it to a high position by the elevator, and then transport it to the storage bin of the packaging unit, and the packaging unit completes the final packaging process.
[0005] The execution of the above process requires at least three people, two of whom are responsible for disassembling the packaging bags and feeding the materials into the feed port, and the third person performs the packaging action at the packaging station, which takes up a lot of manpower and leads to low efficiency.
[0006] In order to solve the above problems, people have been seeking an ideal technical solution. Utility Model Content
[0007] The utility model aims to provide a material dispensing and loading device with higher dispensing and loading efficiency and less manpower consumption in view of the deficiencies in the prior art.
[0008] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a material sub-packaging and feeding device, including a hopper, a hopper bracket, an elevator, a discharge pipe, a packaging unit, a transverse track, a transverse mechanism and a lifting mechanism;
[0009] The hopper is elevated by a hopper support, and the lower end outlet of the hopper is connected to the lower end inlet of the elevator;
[0010] The top outlet of the elevator is connected to the inlet of the discharge pipe, and the outlet end of the discharge pipe is arranged to be inclined downward and connected to the packaging unit;
[0011] The transverse track is arranged on one side of the hopper, a transverse mechanism is arranged on the transverse track, the lifting mechanism is installed at the moving end of the transverse mechanism, and the lifting mechanism and the transverse mechanism are used together to transfer the packaging bags between the lifting station and the feeding station above the hopper.
[0012] Based on the above, the transverse movement mechanism includes a transverse movement drive motor, a screw rod and a transverse movement slider. The transverse movement slider is slidably matched with the transverse movement track. The screw rod and the transverse movement slider are threadedly matched. The transverse movement drive motor drives the screw rod to rotate and then drives the transverse movement slider to perform reciprocating horizontal motion along the transverse movement track.
[0013] Based on the above, a first travel switch is arranged on the transverse track corresponding to the area above the hopper, so as to link the transverse motor to realize positioning above the hopper.
[0014] Based on the above, a second travel switch is arranged on the transverse track in an area corresponding to the upper side of the lifting station, so as to link the transverse motor to realize positioning at the lifting station.
[0015] Based on the above, the height of the hopper is less than half of the height of the elevator.
[0016] Based on the above, a vibration motor is installed at the lower part of the hopper.
[0017] Based on the above, the lifting mechanism includes a winch, a lifting rope and a hook. The winch is installed on a transverse sliding block, and the operating handle of the winch and the operating handle of the transverse sliding mechanism are combined into one operating handle.
[0018] Based on the above, the operating handle is a wireless operating handle.
[0019] The utility model has substantial characteristics and progress compared with the prior art. Specifically, the utility model has the following advantages:
[0020] 1. The traditional pit-type hopper is replaced by a hopper that is raised to a certain height through a hopper bracket. On the one hand, it can avoid site constraints caused by pit excavation. On the other hand, the height of the raised hopper can be more conveniently aligned with the general operating height of transfer vehicles, such as forklifts and other equipment, thereby improving the operating efficiency of the transverse movement mechanism and the lifting mechanism between the two points, eliminating the need for frequent lifting operations and improving the transfer efficiency.
[0021] 2. The traditional manual feeding method is changed to a mechanical feeding method consisting of a transverse track, a transverse mechanism and a lifting mechanism. In a scenario with a faster progress, the packaging bags do not even need to be removed from the forklift. The transverse mechanism and the lifting mechanism can directly transfer and feed the bags based on the crane, saving at least one feeding worker and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of a material sub-packaging and feeding device in the utility model.
[0023] Figure 2 It is a structural schematic diagram of the transverse movement mechanism and the lifting mechanism in the utility model.
[0024] In the figure: 1. hopper; 2. hopper bracket; 3. elevator; 4. discharge pipe; 5. packaging unit; 6. transverse track; 7. transverse mechanism; 8. lifting mechanism; 9. packaging bag; 11. first stroke switch; 12. second stroke switch; 13. vibration motor; 71. transverse drive motor; 72. screw rod; 73. transverse slider; 81. winch; 82. lifting rope; 83. hook. DETAILED DESCRIPTION
[0025] The technical solution of the utility model is further described in detail below through specific implementation methods.
[0026] like Figure 1 and Figure 2 As shown, a material loading and dispensing device includes a hopper 1, a hopper support 2, an elevator 3, a discharge pipe 4, a packaging unit 5, a transverse track 6, a transverse mechanism 7 and a lifting mechanism 8.
[0027] The hopper 1 is elevated by the hopper bracket 2. The specific setting of the elevation height is generally determined according to the load height of the transit transport vehicle. For example, if the transfer height of the forklift is 1 meter, the elevation height of the hopper 1 is set to 1 meter, so that the lifting and lowering actions of the packaging bag 9 can be reduced as much as possible during the transfer process, thereby improving efficiency.
[0028] In this embodiment, the height of the hopper is set to be lower than half of the height of the elevator.
[0029] The lower outlet of the hopper 1 is connected to the lower inlet of the elevator 3 to achieve material transfer. Since the lifting height of the hopper 1 is high enough, the material transfer efficiency will be higher under the action of its own weight.
[0030] To prevent powder materials with a certain humidity from sticking when being put in, in a preferred embodiment, a vibration motor 13 is installed at the bottom of the hopper.
[0031] The top outlet of the elevator 3 is connected to the inlet of the discharge pipe 4, and the outlet end of the discharge pipe 4 is inclined downward and connected to the packaging unit 5. The packaging unit 5 can be a double-station or multi-station packaging machine conventionally used in the field. The present embodiment is shown as a double-station packaging machine.
[0032] The transverse track 6 is arranged on one side of the hopper 1, and a transverse mechanism 7 is arranged on the transverse track 6. The lifting mechanism 8 is installed at the moving end of the transverse mechanism 7. The lifting mechanism 8 and the transverse mechanism 7 are used together to transfer the packaging bags 9 between the lifting station and the feeding station above the hopper.
[0033] Specifically, in this embodiment, the transverse movement mechanism 7 includes a transverse movement drive motor 71, a screw rod 72 and a transverse movement slider 73. The transverse movement slider 73 is slidably matched with the transverse movement track 6. The screw rod 72 and the transverse movement slider 73 are threadedly matched. The transverse movement drive motor 71 drives the screw rod 72 to rotate and then drives the transverse movement slider 73 to perform reciprocating horizontal motion along the transverse movement track 6.
[0034] In order to improve the movement accuracy, a first travel switch 11 is set on the transverse track corresponding to the area above the hopper, which is used to link the transverse motor to achieve positioning above the hopper. A second travel switch 12 is set on the transverse track corresponding to the area above the lifting station, which is used to link the transverse motor to achieve positioning at the lifting station.
[0035] The lifting mechanism 8 includes a winch 81, a lifting rope 82 and a hook 83. The winch 81 is installed on the transverse sliding block 73. The operating handle of the winch 81 and the operating handle of the transverse sliding mechanism 7 are combined into one operating handle, which can be either a wired handle or a wireless handle.
[0036] Working principle description:
[0037] Under normal continuous production conditions, in order to ensure the continuity of the production rhythm, the packing bags 9 are not stored in the packing workshop, but the supply quantity is controlled by a forklift, which is consistent with the rhythm of the entire material packaging and loading.
[0038] Specifically, after the packing bag 9 is transferred to the packing workshop by a forklift, it is parked at the lifting station, and the transverse movement mechanism 7 drives the lifting mechanism 8 to move to the lifting station to lift the packing bag 9. The forklift is controlled to descend at the same time to reduce the movement stroke of the lifting mechanism 8 as much as possible, and then the transverse movement mechanism 7 is controlled to move above the hopper 1. The easy-pull mouth of the packing bag is manually operated to open the packing bag from the bottom, and the powder enters the hopper 1.
[0039] The powder is transferred to the elevator under its own weight or vibration drive, and is lifted to a high position by the elevator and enters the packaging unit from the discharge pipe 4 from top to bottom. The packaging task is completed by the operator of the packaging unit.
[0040] When the production task is heavy, the forklift can be ordered to stack the packing bags at the lifting station for temporary storage, and then the packing bags can be manually lifted one by one to the top of the hopper.
[0041] In the continuous production rhythm of this embodiment, the working stroke of the winch is limited, which can solve the defect of the slow lifting speed of the winch and prevent it from interfering with the overall packaging efficiency.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.
Claims
1. A material loading and dispensing device, characterized in that: It includes a hopper, a hopper support, an elevator, a discharge pipe, a packaging unit, a transverse track, a transverse mechanism and a lifting mechanism; The hopper is elevated by a hopper support, and the lower end outlet of the hopper is connected to the lower end inlet of the elevator; The top outlet of the elevator is connected to the inlet of the discharge pipe, and the outlet end of the discharge pipe is arranged to be inclined downward and connected to the packaging unit; The transverse track is arranged on one side of the hopper, a transverse mechanism is arranged on the transverse track, the lifting mechanism is installed at the moving end of the transverse mechanism, and the lifting mechanism and the transverse mechanism are used together to transfer the packaging bags between the lifting station and the feeding station above the hopper.
2. The material loading and dispensing device according to claim 1 is characterized in that: The transverse movement mechanism includes a transverse movement drive motor, a screw rod and a transverse movement slider. The transverse movement slider is slidably matched with the transverse movement track. The screw rod and the transverse movement slider are threadedly matched. The transverse movement drive motor drives the screw rod to rotate and then drives the transverse movement slider to perform reciprocating horizontal motion along the transverse movement track.
3. The material loading and dispensing device according to claim 2 is characterized in that: A first travel switch is arranged on the transverse track in an area corresponding to the area above the hopper, and is used for linking the transverse motor to realize positioning above the hopper.
4. The material loading and dispensing device according to claim 3 is characterized in that: A second travel switch is arranged on the transverse track in an area corresponding to the upper side of the lifting station, so as to link the transverse motor to realize positioning at the lifting station.
5. The material loading and dispensing device according to any one of claims 1 to 4, characterized in that: The height of the hopper is less than half of the height of the elevator.
6. The material loading and dispensing device according to claim 5 is characterized in that: A vibration motor is installed at the lower part of the hopper.
7. The material loading and dispensing device according to claim 2 or 3, characterized in that: The lifting mechanism comprises a winch, a lifting rope and a lifting hook. The winch is installed on a transverse sliding block. The operating handle of the winch and the operating handle of the transverse sliding mechanism are combined into one operating handle.
8. The material loading and dispensing device according to claim 7 is characterized in that: The operating handle is a wireless operating handle.