Pre-stacking mechanism
By designing pre -stacking mechanisms, the cooperation of improving components, promoting components and feeding components solves the problem of slow and frequent cylinders in the existing stacking mechanism, and achieves more efficient material stacking and packaging speed.
Patent Information
- Application Number
- CN202421288666.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing stacking mechanism is slow when stacking materials and cannot meet the expected speed requirements. The frequent reciprocating of the cylinder will affect the service life and increase the failure rate.
A pre -stacking mechanism is designed, including enhancement components, promoting components and feeding components. Enhance the component to enhance the multi -layer improvement of the material by improving the coordination of the cylinder and stop; the promotion component can further promote the material on the barrier by promoting the coordination of the cylinder and the promotion board; Realize the pre -stacking of the material.
Through the design of the pre -stacking mechanism, the stacking speed and efficiency are significantly improved, the cylinder recovery time is reduced, the service life of the equipment is prolonged, and the failure rate is reduced.
Smart Images
Figure CN222408746U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of packaging machinery, and in particular to a pre-stacking mechanism. Background Art
[0002] The existing stacking mechanism is divided into two layers of cylinders, the upper layer detection optical fiber detects the material and the upper layer cylinder is activated to drop the material onto the lower layer feeding platform and stack it in two layers. The lower layer cylinder then pushes the stacked material forward. The following problems have been found after long-term use:
[0003] 1. The stacking mechanism is stacked from top to bottom, and the speed is slow when stacking materials, which cannot meet the expected speed requirements;
[0004] 2. The upper stacking cylinder needs to move back and forth quickly many times. First, the round-trip time limits the packaging speed. Second, if the movement speed of the cylinder is increased, it will not only affect the service life of the cylinder, but also cause the material to be squeezed, resulting in an increase in the failure rate. Utility Model Content
[0005] In order to solve the problems existing in the existing stacking mechanism, reduce the reciprocating time of the cylinder, increase the stacking speed, and improve the production efficiency, the present application provides a pre-stacking mechanism.
[0006] A pre-stacking mechanism provided in the present application adopts the following technical solution.
[0007] A pre-stacking mechanism, comprising:
[0008] A stacking platform, wherein a material opening is provided on the stacking platform;
[0009] A lifting component, the lifting component includes a material channel, the material channel is open at the top, and the material channel is arranged below the material opening of the stacking platform, a stop block is arranged on the side of the material channel for rotation, and the rotation axis is in the same direction as the material channel, and a lifting cylinder is arranged at the bottom of the material channel;
[0010] A pushing assembly, which is arranged on the stacking platform and is used to push the material toward one side of the material passage;
[0011] A feeding assembly is arranged on the stacking platform and is used for pushing materials toward one end of the material passage.
[0012] By adopting the above technical solution, through the setting of the lifting component, the material entering the material channel can be lifted by the lifting cylinder, and due to the setting of the stop block, the material cannot fall after being lifted, thereby achieving the lifting of multiple materials and multiple stacking. Through the setting of the pushing component, the material on the stop block can be further pushed to the position of the feeding component on the stacking platform, and through the setting of the feeding component, it is pushed toward one end of the material passage, which plays a role in pre-stacking the material, which is conducive to improving the stacking packaging speed.
[0013] Optionally, the material channel includes a stacking bottom plate, stop block mounting plates are arranged on both sides of the stacking bottom plate, and the stop block mounting plates are provided with mounting openings for installing the stop blocks.
[0014] By adopting the above technical solution, a material channel is formed by stacking the bottom plate and two stop block mounting plates.
[0015] Optionally, a stop block upper baffle plate and a stop block lower baffle plate are respectively provided on the stop block mounting plates above and below the stop block.
[0016] By adopting the above technical solution, the rotation of the stop block can be limited by setting the upper baffle plate and the lower baffle plate of the stop block, thereby limiting the rotation of the stop block, so that the material can be lifted from the lifting cylinder to the top of the stop block, and the stop block can be rotated and limited to a certain angle, thereby preventing the material from falling.
[0017] Optionally, the lifting cylinder is installed at the bottom of the material channel through a lifting cylinder mounting plate, and a lifting plate is provided at the end of the telescopic rod of the lifting cylinder.
[0018] By adopting the above technical solution, the lifting cylinder drives the lifting plate to move up and down, thereby pushing the material to be lifted.
[0019] Optionally, the propulsion assembly includes a propulsion cylinder, which is installed on the other side of the material passage on the stacking platform through a propulsion cylinder mounting plate, and a propulsion plate is provided at the end of the telescopic rod of the propulsion cylinder.
[0020] By adopting the above technical solution and setting the propulsion cylinder, it is possible to propel the material toward one side of the material passage.
[0021] Optionally, the propulsion assembly further includes a propulsion plate guide shaft, one end of which is fixed to the propulsion plate, a linear bearing is sleeved on the propulsion plate guide shaft, and the linear bearing is fixed on the propulsion cylinder mounting plate.
[0022] By adopting the above technical solution, the propulsion plate is guided and supported by the cooperation of the propulsion plate guide shaft and the linear bearing.
[0023] Optionally, the feed assembly includes a feed push plate, which is driven by a power element and is slidably arranged on one side of the material opening on the stacking platform and along the directions of both ends of the material opening.
[0024] By adopting the above technical solution, the feed push plate is driven to slide by the power element to realize the advancement of the materials on the stacking platform.
[0025] Optionally, baffles are provided at both ends of the material passage.
[0026] Optionally, a first sensor and a second sensor at different heights are provided at the end of the material passage.
[0027] By adopting the above technical solution and setting the first sensor and the second sensor, it is possible to check whether there is material in the material channel and whether there is material on the stop block, thereby realizing material detection.
[0028] In summary, this application at least includes the following beneficial effects:
[0029] The present application sets a lifting component so that the material entering the material channel can be lifted by the lifting cylinder, and due to the setting of the stop block, the material cannot fall after being lifted, thereby achieving the lifting of multiple materials and multiple stacking. By setting the pushing component, the material on the stop block can be further pushed to the position of the feeding component on the stacking platform, and through the setting of the feeding component, it is pushed toward one end of the material passage, which plays a role in pre-stacking the material, improves the stacking efficiency, and increases the stacking packaging speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0031] Figure 1 The present invention is a schematic diagram of the main structure of a pre-stacking mechanism.
[0032] Figure 2 It is a left-view structural schematic diagram of a pre-stacking mechanism.
[0033] Figure 3 yes Figure 2 Schematic diagram of the enlarged structure of local A in the middle.
[0034] Figure 4 It is a structural schematic diagram of a pre-stacking mechanism from another perspective.
[0035] Figure 5 It is a structural schematic diagram of a pre-stacking mechanism from another perspective.
[0036] Figure 6 It is an exploded diagram of a pre-stacked mechanism.
[0037] Explanation of the reference numerals in the accompanying drawings: 1. Stacking platform; 2. Material passage; 3. Baffle; 4. Stacking bottom plate; 5. Stop block mounting plate; 6. Mounting port; 7. Stop block; 8. Stop block upper baffle; 9. Stop block lower baffle; 10. Lifting cylinder; 11. Lifting cylinder mounting plate; 12. Lifting plate; 13. Pushing cylinder; 14. Pushing cylinder mounting plate; 15. Pushing plate; 16. Pushing plate guide shaft; 17. Linear bearing; 18. Power element; 19. Feed mounting plate; 20. Feed push plate. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0039] The following is combined with Figures 1 to 6 This application is described in further detail.
[0040] The embodiment of the present application discloses a pre-stacking mechanism.
[0041] Reference Figures 1 to 6 , a pre-stacking mechanism, comprising: a stacking platform 1, a lifting component, a pushing component, and a feeding component.
[0042] The stacking platform 1 is a rectangular plate. A rectangular material opening 2 is opened along the two end directions of the stacking platform 1. Baffles 3 are installed at both ends of the material opening 2.
[0043] The lifting assembly includes a material channel, the top of the material channel is opened, and the material channel is arranged below the material passage 2 of the stacking platform 1. The material channel includes a stacking bottom plate 4, and stopper mounting plates 5 are fixed on both sides of the stacking bottom plate 4. The material channel is formed by the stacking bottom plate 4 and the two stopper mounting plates 5. The stopper mounting plate 5 is fixedly connected to the stacking platform 1, and a rectangular mounting opening 6 is provided on the stopper mounting plate 5. A stopper 7 is rotatably arranged in the mounting opening 6, and the rotation axis is the same as the direction of the material channel. When the stopper 7 is in a stationary state, the relative inner sides of the two stoppers 7 extend out of the mounting opening 6 toward the inner side of the material channel. A stopper upper baffle 8 and a stopper lower baffle 9 are respectively fixed on the stopper mounting plates 5 above and below the stopper 7. By setting the stopper upper baffle 8 and the stopper lower baffle 9, the rotation of the stopper 7 can be limited, thereby limiting the rotation of the stopper 7, so that the material can be lifted from the lifting cylinder 10 to the top of the stopper 7, and the stopper 7 can be rotated and limited to a certain angle, thereby preventing the material from falling. A lifting cylinder 10 is arranged at the bottom of the material channel. The lifting cylinder 10 is vertically mounted on a lifting cylinder mounting plate 11. The lifting cylinder mounting plate 11 is mounted at the bottom of the material channel. A lifting plate 12 is arranged at the end of the telescopic rod of the lifting cylinder 10. The lifting plate 12 is lifted by the lifting cylinder 10 to lift the material in the material channel to a certain height, thereby pushing the material to be lifted.
[0044] The propulsion assembly is arranged on the stacking platform 1 and is used to propel the material to one side of the material port 2. The propulsion assembly includes a propulsion cylinder 13, which is transversely mounted on a propulsion cylinder mounting plate 14, which is fixed on the other side of the material port 2 on the stacking platform 1. A propulsion plate 15 is arranged at the end of the telescopic rod of the propulsion cylinder 13, and the propulsion cylinder 13 drives the propulsion plate 15 to move from the other side of the material port 2 to one side. Through the arrangement of the propulsion cylinder 13, the material is pushed to one side of the material port 2. The propulsion assembly also includes a propulsion plate guide shaft 16, one end of which is fixed to the propulsion plate 15, and a linear bearing 17 is sleeved on the propulsion plate guide shaft 16, which is fixed on the propulsion cylinder mounting plate 14. Through the cooperation of the propulsion plate guide shaft 16 and the linear bearing 17, the propulsion plate 15 is guided and supported.
[0045] The feeding assembly is arranged on the stacking platform 1 and is used to push the material toward one end of the material passage 2. The feeding assembly includes a power element 18, which is a motor screw or a cylinder. The motor screw is fixed on a feeding mounting plate 19, and the feeding mounting plate 19 is fixed on one side of the material passage 2 on the stacking platform 1. The power element 18 drives the feeding push plate 20 to slide along the two ends of the material passage 2 on one side of the material passage 2 on the stacking platform 1. The power element 18 drives the feeding push plate 20 to slide, thereby realizing the advancement of the material on the stacking platform 1.
[0046] A first sensor at a high position and a second sensor at a low position are arranged on the baffle 3 at one end of the material passage 2. The first sensor is used to detect whether there is material above the stop block 7, and the second sensor is used to detect whether there is material in the material channel below the stop block 7. By setting the first sensor and the second sensor, it is possible to check whether there is material in the material channel and whether there is material above the stop block 7, thereby realizing material detection.
[0047] By setting the lifting assembly, the material entering the material channel can be lifted by the lifting cylinder 10, and due to the setting of the stop block 7, the material cannot fall after being lifted, thereby achieving the lifting of multiple materials and multiple stacking. By setting the pushing assembly, the material on the stop block 7 can be further pushed to the position of the feeding assembly on the stacking platform 1, and through the setting of the feeding assembly, it is pushed toward one end of the material passage 2, which plays a role in pre-stacking the material, which is conducive to improving the stacking and packaging speed.
[0048] The material enters from the other end of the material channel. After the second sensor detects the material, the telescopic rod of the lifting cylinder 10 extends to lift the material upward, lifts the material to the top of the stop block 7 and then retracts, and the material can fall on the stop block 7, and the above actions are repeated. When the first sensor detects that there is material above the stop block 7, three layers of material have been stacked above the stop block 7. The telescopic rod of the propulsion cylinder 13 extends to one side of the material port 2 to push the propulsion plate 15, and pushes the upper two layers of material to one side of the material port 2. The power element 18 in the feeding assembly drives the feeding push plate 20 to move, pushes the material to one end of the material port 2 twice, and then recovers. The above actions are repeated, which plays a role in stacking and greatly improves the stacking packaging speed.
[0049] In the description of the present utility model, it should be understood that the terms "two ends", "top", "above", "below", "both sides", "inside", "bottom", "end", "one side", "the other side", "one end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the term "connection" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal connection of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0050] The above are only preferred embodiments of the utility model and are not intended to limit the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A pre-stacking mechanism, characterized in that: include: A stacking platform, wherein a material opening is provided on the stacking platform; A lifting component, the lifting component includes a material channel, the material channel is open at the top, and the material channel is arranged below the material opening of the stacking platform, a stop block is arranged on the side of the material channel for rotation, and the rotation axis is in the same direction as the material channel, and a lifting cylinder is arranged at the bottom of the material channel; A pushing assembly, which is arranged on the stacking platform and is used to push the material toward one side of the material passage; A feeding assembly is arranged on the stacking platform and is used for pushing materials toward one end of the material passage.
2. A pre-stacking mechanism according to claim 1, characterized in that: The material channel comprises a stacking bottom plate, stopper mounting plates are arranged on both sides of the stacking bottom plate, and mounting openings for mounting the stopper are provided on the stopper mounting plates.
3. A pre-stacking mechanism according to claim 2, characterized in that: A stop block upper baffle plate and a stop block lower baffle plate are respectively arranged on the stop block mounting plates above and below the stop block.
4. A pre-stacking mechanism according to claim 1, characterized in that: The lifting cylinder is installed at the bottom of the material channel through a lifting cylinder mounting plate, and a lifting plate is arranged at the end of the telescopic rod of the lifting cylinder.
5. A pre-stacking mechanism according to claim 1, characterized in that: The propulsion assembly comprises a propulsion cylinder, which is mounted on the other side of the material passage on the stacking platform through a propulsion cylinder mounting plate, and a propulsion plate is provided at the end of the telescopic rod of the propulsion cylinder.
6. A pre-stacking mechanism according to claim 5, characterized in that: The propulsion assembly also includes a propulsion plate guide shaft, one end of which is fixed to the propulsion plate, a linear bearing is sleeved on the propulsion plate guide shaft, and the linear bearing is fixed on the propulsion cylinder mounting plate.
7. A pre-stacking mechanism according to claim 1, characterized in that: The feeding assembly comprises a feeding push plate, which is driven by a power element and is slidably arranged on one side of the material opening on the stacking platform and along the directions of both ends of the material opening.
8. A pre-stacking mechanism according to claim 1, characterized in that: Baffles are arranged at both ends of the material passage.
9. A pre-stacking mechanism according to claim 1, characterized in that: The end of the material passage is provided with a first sensor and a second sensor at different heights.