Running water type baking machine

Abstract

The utility model provides an assembly line type baking machine. The assembly line type baking machine comprises a first feeding / discharging area, a first heating / cooling area, a heat preservation area, a second heating / cooling area and a second feeding / discharging area which are sequentially connected through a chain type conveying mechanism capable of rotating forwards and backwards. When one feeding / discharging area is a feeding area, the other feeding / discharging area is a discharging area; when one heating / cooling area is a heating area for heating the workpiece, the other heating / cooling area is a cooling area for cooling the baked workpiece; the heat preservation area is used for conducting heat preservation on the workpiece after temperature rising and heating are completed. Wherein one area serves as a feeding area while the other area serves as a discharging area, and one area serves as a heating area for heating products while the other area serves as a cooling area for cooling the products, so that the device adapts to different production line bodies; the cooling area is arranged to reduce cooling time and improve efficiency, products can be continuously baked, material turnover is reduced, production efficiency is improved, and labor cost is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile spare parts baking process, and in particular to a water flow type baking machine. Background Art

[0002] With the rapid development of the domestic automobile industry, especially new energy smart cars, automobile lights have become diversified and personalized. The types of lights include high-mounted brake lights, license plate lights, charging lights and side turn lights. These types of lights have a common welding process, and the products after welding need to be baked. The baking process eliminates the stress of the workpiece after welding and solves the functional problems such as water leakage, air leakage, and cracking caused by the stress after welding.

[0003] At present, the baking ovens used in the auto parts industry are single-machine single-use, with low utilization efficiency, long material turnover distance, and cannot be operated in a single piece flow, resulting in a waste of work time. After baking, the product cannot be automatically cooled by the equipment, and the operator needs to take out the baked product and let it cool naturally at room temperature before proceeding to the next process, which results in a waste of waiting time between workstations.

[0004] With the rapid development of the automotive parts industry, the shapes and varieties of headlights are increasing, and more and more products require baking processes. The current baking ovens seriously restrict production efficiency and can no longer adapt to product diversification. Therefore, it is necessary to design a baking machine that can solve current problems and meet future needs. Utility Model Content

[0005] The utility model aims to provide a water flow type baking machine which can improve production efficiency.

[0006] In order to achieve the above objectives, the utility model provides the following technical solutions:

[0007] The utility model provides a water flow baking machine, comprising a first loading / unloading area, a first heating / cooling area, a heat preservation area, a second heating / cooling area and a second loading / unloading area which are sequentially connected by a chain transmission mechanism which can be forward / reversed; when one of the first loading / unloading area and the second loading / unloading area is a loading area, the other loading / unloading area is a unloading area; when one of the first heating / cooling area and the second heating / cooling area is a heating area for heating a workpiece, the other heating / cooling area is a cooling area for cooling the workpiece after baking; the heat preservation area is used to keep the workpiece warm after heating is completed.

[0008] The flow-type baking machine also includes a chassis, which is provided with a first loading / unloading area and a second loading / unloading area on both sides along the width direction, respectively. The two loading / unloading areas are at the same height from the ground, and the first heating / cooling area, the heat preservation area and the second heating / cooling area are all arranged in the chassis.

[0009] In one embodiment, the first heating / cooling zone and the second heating / cooling zone are arranged on both sides of the chassis in the width direction and are correspondingly located above the first loading / unloading zone and the second loading / unloading zone.

[0010] In one embodiment, the heat preservation zone is arranged in the middle of the chassis in the width direction.

[0011] In one embodiment, a U-shaped partition wall is provided in the chassis, the opening of the U-shaped partition wall faces the top of the chassis, and the U-shaped partition wall encloses the heat preservation area in the chassis.

[0012] In one embodiment, the first heating / cooling zone and the second heating / cooling zone are both provided with a heating module and a cooling module, the heating module and the cooling module in each heating / cooling zone are selectively in working state, and the working states of the heating and cooling modules in the two heating / cooling zones are opposite; the insulation zone is provided with a heating module.

[0013] In one embodiment, the cooling module is a cold air cooling system.

[0014] In one embodiment, a heating maintenance door is provided on the chassis, and the heating maintenance door is arranged at a position corresponding to the heating module.

[0015] In one embodiment, the chain transmission mechanism includes a transmission chain and a plurality of hanging baskets spaced apart on the transmission chain, wherein the hanging baskets are provided with clamps for clamping the products to be baked.

[0016] In one embodiment, both the first loading / unloading area and the second loading / unloading area are provided with safety gratings.

[0017] The beneficial effects brought about by the technical solution provided by the utility model are as follows: the flow-type baking machine of the utility model is provided with a first and a second loading / unloading area, a first and a second heating / cooling area and a heat preservation area, and a chain transmission mechanism which can be rotated forward / reversed is used to form a closed loop, when one of the two loading / unloading areas is used as a loading area, the other is used as a unloading area, when one of the two heating and cooling areas is used as a heating area to heat the product, the other is used as a cooling area to cool the product, the loading and unloading areas and the heating and cooling areas can be selected according to needs to adapt to different production line bodies; the cooling time is reduced and the efficiency is improved by the cooling area, the product can be baked continuously to reduce material turnover, improve production efficiency and save labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments of the present invention.

[0019] Figure 1 The present invention is a schematic structural diagram of a water-flow type baking machine provided in one embodiment of the present invention. DETAILED DESCRIPTION

[0020] The embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein. Instead, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not intended to limit the scope of protection of the present invention.

[0021] It should be understood that the various steps described in the method implementation of the present utility model can be performed in different orders and / or performed in parallel. In addition, the method implementation may include additional steps and / or omit the steps shown. The scope of the present utility model is not limited in this respect.

[0022] The term "including" and its variations used herein are open inclusions, i.e., "including but not limited to". The term "connected" may be directly connected or indirectly connected through intermediate components (elements). The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the following description.

[0023] It should be noted that the concepts such as "first" and "second" mentioned in the present invention are only used to distinguish between devices, modules or units, and are not used to limit these devices, modules or units to be different devices, modules or units, nor are they used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0024] See also Figure 1 The utility model relates to a flow-type baking machine, which is used to continuously complete the baking process of workpieces, and sequentially complete the loading, heating, heat preservation, cooling and unloading processes of the workpieces, thereby improving production efficiency. The baking machine of the utility model can be applied to the baking of automotive lamp products. The automotive lamp products include but are not limited to high-mounted brake lights, side turn lights, charging lights, license plate lights, interior decorative lights, and LOGO lights.

[0025] The water-flowing baking machine comprises a chassis, a control box 6 arranged outside the chassis, and a first loading / unloading zone 1, a first heating / cooling zone 3, a heat preservation zone 5, a second heating / cooling zone 4, a second loading / unloading zone 2 and a chain transmission mechanism 10, all of which are arranged in the chassis. The chain transmission mechanism connects the first loading / unloading zone 1, the first heating / cooling zone, the heat preservation zone, the second heating / cooling zone, and the second loading / unloading zone 2 in sequence to form a closed loop, thereby forming a 360° water-flowing baking machine.

[0026] The first loading / unloading area 1 and the second loading / unloading area 2 are respectively arranged on both sides of the chassis along the width direction, the first and second loading / unloading areas are arranged at the same height of the chassis, the first heating / cooling area 3 and the second heating / cooling area 4 are arranged one by one above the first loading / unloading area 1 and the second loading / unloading area 2, and the heat preservation area 5 is arranged in the middle of the width direction of the chassis.

[0027] The chain transmission mechanism 10 is a transmission mechanism capable of forward / reversal rotation, and can be driven by a driving device (such as a motor) to rotate forward or reverse according to production needs.

[0028] In the first loading / unloading area 1 and the second loading / unloading area 2, each loading / unloading area can be used for loading or unloading. When one loading / unloading area is used as a loading area, the other loading / unloading area is used as an unloading area, so that the workpiece to be baked can be placed in one loading / unloading area according to actual production needs, and the baked workpiece can be taken out from the other loading / unloading area. Both loading / unloading areas have corresponding equipment photoelectric and sign prompts to avoid misplacing or mistaking.

[0029] The first heating / cooling zone 3 and the second heating / cooling zone 4 are both provided with a heating module and a cooling module, and the cooling module is a cold air cooling system, so that heating or cooling can be selected according to actual needs. It should be understood that when one of the heating / cooling zones is used as a heating zone, the other heating / cooling zone is used as a cooling zone. In addition, the heating zone is immediately connected to the loading zone, and the cooling zone is followed by the unloading zone to ensure the normal progress of the "loading-heating-insulation-cooling-unloading" baking process.

[0030] A U-shaped partition wall 8 is provided in the chassis, the opening of which faces the top of the chassis. The U-shaped partition wall encloses the heat preservation area in the chassis, and the heat preservation area is provided with a heating module.

[0031] The control box 6 is electrically connected to the heating module, the cold air cooling system and the chain transmission mechanism, and can independently set the baking temperature formula for each set of products; control the forward / reverse baking mode of the chain transmission mechanism according to product production needs; implement temperature monitoring of the heating section / insulation section / cooling section and ultra-low temperature / high temperature alarm.

[0032] In one embodiment, a heating maintenance door 9 is provided on the chassis, and the heating maintenance door is arranged at a position corresponding to the heating module.

[0033] In one embodiment, the chain transmission mechanism includes a transmission chain and a plurality of hanging baskets 7 arranged at intervals on the transmission chain, wherein the hanging baskets are provided with clamps for clamping the products to be baked. It is understandable that the clamps may be the same or different. When the clamps are different, they may be suitable for clamping and fixing different workpieces to complete continuous baking of different workpieces.

[0034] In one embodiment, the first loading / unloading area 1 and the second loading / unloading area 2 are both provided with a safety grating 11, and the safety grating is electrically connected to the control box to avoid production safety accidents.

[0035] The above description is only a preferred embodiment of the utility model and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the utility model is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the above utility model. For example, the above features are replaced with the technical features of the utility model (but not limited to) with similar functions in the utility model of the utility model to form a technical solution.

[0036] Although the subject matter has been described in language specific to structural features and / or methodological logical actions, it should be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or actions described above. On the contrary, the specific features and actions described above are merely example forms of implementing the claims.

Claims

1. A water-flowing roasting machine, characterized in that: It includes a first loading / unloading area, a first heating / cooling area, a heat preservation area, a second heating / cooling area and a second loading / unloading area which are sequentially connected by a chain transmission mechanism capable of forward / reversal; In the first loading / unloading area and the second loading / unloading area, when one loading / unloading area is a loading area, the other loading / unloading area is a unloading area; When one of the first heating / cooling zone and the second heating / cooling zone is a heating zone for heating the workpiece, the other heating / cooling zone is a cooling zone for cooling the baked workpiece; The heat preservation zone is used to keep the workpiece warm after the heating is completed.

2. The water-flowing roasting machine according to claim 1, characterized in that: It also includes a chassis, which is respectively provided with a first loading / unloading area and a second loading / unloading area on both sides along the width direction, and the two loading / unloading areas are at the same height from the ground, and the first heating / cooling area, the heat preservation area and the second heating / cooling area are all arranged in the chassis.

3. The water-flowing roasting machine according to claim 2, characterized in that: The first heating / cooling zone and the second heating / cooling zone are arranged on both sides in the width direction of the chassis and are correspondingly located above the first loading / unloading zone and the second loading / unloading zone.

4. The water-flowing roasting machine according to claim 3, characterized in that: The heat preservation zone is arranged in the middle of the width direction of the chassis.

5. The water-flowing roasting machine according to claim 4, characterized in that: A U-shaped partition wall is arranged in the chassis, the opening of the U-shaped partition wall faces the top of the chassis, and the U-shaped partition wall encloses the heat preservation area in the chassis.

6. The water-flowing roasting machine according to claim 5, characterized in that: The first heating / cooling zone and the second heating / cooling zone are both provided with a heating module and a cooling module. The heating module and the cooling module in each heating / cooling zone are selectively in a working state, and the working states of the heating and cooling modules in the two heating / cooling zones are opposite; the heat preservation zone is provided with a heating module.

7. The water-flowing roasting machine according to claim 6, characterized in that: The cooling module is a cold air cooling system.

8. The water-flowing roasting machine according to claim 6, characterized in that: The chassis is provided with a heating maintenance door, and the heating maintenance door is arranged at a position corresponding to the heating module.

9. The water-flowing roasting machine according to claim 1, characterized in that: The chain transmission mechanism comprises a transmission chain and a plurality of hanging baskets arranged at intervals on the transmission chain, wherein clamps for clamping the products to be baked are arranged in the hanging baskets.

10. The water-flowing roasting machine according to claim 1, characterized in that: The first loading / unloading area and the second loading / unloading area are both provided with safety gratings.

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