Pull rope switch support for pipe belt machine

By installing the roller bolts on the existing window frame on the pipeliner, the tape rope switch bracket is installed, the high workload and difficulty caused by the on -site welding, the more convenient and efficient installation process, improve the product quality and Aesthetic.

CN222409839UActive Publication Date: 2025-01-28SHANDONG LUHAI EQUIPMENT GROUP RIZHAO CO LTD
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Patent Information

Application Number
CN202421172159.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-28
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

On the pipe belt machine, the brackets of the rope switch usually require on-site welding, which causes workers to carry heavy welding machines, which is a large workload. Moreover, since the window frame plate has been galvanized and anti-corrosion treatment, the welding difficulty is increased, and paint is required after welding. , further increase the workload.

Method used

Use a tubing machine to use a rope switching bracket, and use the existing window frame to install the roller bolt used to install the roller bracket, install the bracket body on the window frame, reduce the amount of welding, reduce the difficulty of installation, increase the difficulty of installation, increase the difficulty of installation, improve Installation efficiency.

Benefits of technology

It improves the convenience of the installation of the rope switch, reduces the amount of welding at the scene, reduces the difficulty of installation, improves the installation efficiency, reduces the labor intensity, and improves the appearance and product quality of the appearance of the pipeline.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipe belt machine pull rope switches, in particular to a pull rope switch support for a pipe belt machine, which comprises a support body, the pipe belt machine comprises a window frame plate, the window frame plate is provided with two round openings, a plurality of carrier rollers are uniformly arranged in the circumferential directions of the two round openings, and the support body is mounted on the window frame plate. Each end of the carrier rollers is connected with one carrier roller support, the carrier roller supports are connected with the window frame plate through carrier roller bolts, the support body comprises a face plate, the face plate is parallel to the window frame plate, the two ends of the face plate are connected with the carrier roller bolts on the carrier roller supports of the two carrier rollers, the face plate is located on the side portions of the two round openings, and one side of the face plate is connected with the vertical plate. The vertical plate is perpendicular to the window frame plate and connected with the base plate. The support body is installed on the window frame plate through the carrier roller bolts, used for installing the carrier roller support, on the existing window frame plate, the installation convenience of the pull rope switch is improved, the field welding amount is reduced, the installation difficulty is lowered, the installation efficiency is improved, the labor intensity is relieved, and the attractiveness is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pull-rope switches for pipe belt machines, and in particular to a pull-rope switch bracket for pipe belt machines. Background Art

[0002] A pipe-belt conveyor is a belt conveyor that uses hexagonally arranged rollers to wrap the tape into a circular tube with overlapping edges to transport materials. This type of conveyor has the characteristics of being environmentally friendly, flexible arrangement of the conveying line along a spatial curve, large conveying angle, adaptability to complex terrain conditions, and long single-machine transportation distance. Therefore, pipe-belt conveyors have been widely used in various material transportation occasions.

[0003] During the operation of the belt conveyor, the pull-rope switch plays a vital role. The pull-rope switch is mainly used for the emergency stop of the belt conveyor. When the wire rope is pulled, the encoder of the pull-rope switch will monitor the change of the switch state and output the control signal for emergency stop or alarm to the main controller through the bus. Since the pull-rope switch is easy to install, the switch conversion is reliable, and it can prevent the expansion of accidents in time, it has been widely used in transportation sites. At present, on the belt conveyor, the rollers are arranged on the plate surface of the roller window frame plate. The length of the belt conveyor generally ranges from 500 meters to tens of kilometers. The pull-rope switch is arranged in a group every 30 meters along the length of the belt conveyor, which is convenient for on-site patrol personnel to pull the nearest pull-rope switch in time after discovering the danger and make an emergency stop.

[0004] However, the bracket of the pull-cord switch is generally welded on-site to the surface of the window frame board. Workers need to carry heavy welding machines and weld one by one along the length of the pipe belt machine, which is a large workload. In addition, when welding the pull-cord switch bracket, the window frame board has been galvanized for anti-corrosion, which will increase the difficulty of on-site welding. For the sake of aesthetics, it is necessary to repaint after welding, which further increases the workload. Utility Model Content

[0005] In order to solve the problem that the bracket of the pull-cord switch is generally welded on the plate surface of the window frame plate on site, the workers need to carry the heavy welding machine to weld one by one along the length direction of the pipe belt machine, which is a large workload. In addition, when welding the pull-cord switch bracket, the window frame plate has been galvanized for anti-corrosion, which will increase the difficulty of on-site welding. For the sake of aesthetics, it is necessary to repaint after welding, which further increases the workload. The technical problem. The utility model provides a pull-cord switch bracket for a pipe belt machine.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A pull rope switch bracket for a belt conveyor comprises a bracket body, the belt conveyor comprises a window frame plate, the window frame plate has two circular openings, a plurality of rollers are evenly arranged in the circumferential direction of the two circular openings, the rollers are installed on the window frame plate, the bracket body is installed on the window frame plate, each end of the rollers is connected to a roller bracket, the roller bracket is connected to the plate surface of the window frame plate through roller bolts, the bracket body comprises a panel, the panel is arranged parallel to the window frame plate, one end of the panel in the length direction is connected to the roller bolts on the roller bracket of one roller, the other end of the panel in the length direction is connected to the roller bolts on the roller bracket of another roller, the panel is located on the side of the two circular openings, one side of the panel in the width direction is connected to the vertical plate, the vertical plate is arranged vertically to the window frame plate, the vertical plate is connected to the base plate, and the base plate is used for installing the pull rope switch.

[0008] By adopting the above structural scheme, bolt holes are opened at both ends of the panel in the length direction, and the panel and the roller bracket are connected by using the roller bolts on the existing window frame plate for installing the roller bracket, and then the panel is installed on the window frame plate, and the panel is connected to the vertical plate, and the vertical plate is vertically arranged with the window frame plate to provide space for the installation of the pull-wire switch, and the vertical plate is connected to the base plate, and the base plate is used to install the pull-wire switch. From the above, the present application uses the roller bolts on the existing window frame plate for installing the roller bracket to install the bracket body on the window frame plate, which improves the convenience of installing the pull-wire switch, reduces the amount of welding on site, reduces the difficulty of installation, improves the installation efficiency, reduces the labor intensity, and improves the appearance of the pipe belt machine and the product quality.

[0009] As a preferred implementation method of a pull rope switch bracket for a belt conveyor, the two circular openings are respectively a load-bearing circular opening and a return circular opening, a plurality of rollers are divided into a plurality of load-bearing rollers and a plurality of return rollers, the roller bracket is divided into a load-bearing roller bracket and a return roller bracket, and the roller bolts are divided into a load-bearing roller bolt and a return roller bolt; a plurality of load-bearing rollers are evenly installed on the window frame plate along the circumferential direction of the load-bearing circular opening, each end of the load-bearing roller is connected to a load-bearing roller bracket, and the load-bearing roller bracket is connected to the plate surface of the window frame plate through the load-bearing roller bolts; a plurality of return rollers are evenly installed on the window frame plate along the circumferential direction of the return circular opening, each end of the return roller is connected to a return roller bracket, and the return roller bracket is connected to the plate surface of the window frame plate through the return roller bolts; the panel is located between the load-bearing circular opening and the return circular opening, and the two ends of the panel in the length direction are respectively connected to the load-bearing roller bolts and the return roller bolts that are adjacent in position.

[0010] By adopting the above structural solution, the panel is arranged between the load-bearing circular opening and the return circular opening, so that the pull-cord switch can function more effectively, and the installation space between the load-bearing circular opening and the return circular opening is large, which is convenient for installing the pull-cord switch.

[0011] As a preferred implementation of a pull-cord switch bracket for a belt conveyor, the base plate, the vertical plate and the window frame plate are arranged perpendicular to each other.

[0012] The above structural solution provides convenience for the installation direction and installation space of the pull-cord switch.

[0013] As a preferred implementation of a pull rope switch bracket for a belt conveyor, the base plate and the vertical plate are connected by a mounting plate, the base plate and the mounting plate are integrated, the mounting plate and the vertical plate are arranged parallel to each other, and the mounting plate and the vertical plate are connected by fixing bolts.

[0014] The above structural solution is adopted to strengthen the connection strength between the base plate and the vertical plate, improve the structural reliability of the bracket body, and improve the reliability of the pull-cord switch.

[0015] As a preferred implementation of a pull rope switch bracket for a belt conveyor, there are four fixing bolts, which are arranged in a rectangular array.

[0016] By adopting the above structural solution, the connection strength between the base plate and the vertical plate is further strengthened, the structural reliability of the bracket body is improved, and the reliability of the pull-cord switch is improved.

[0017] As a preferred implementation method of a pull rope switch bracket for a belt conveyor, each roller bracket includes a first connecting plate and a second connecting plate, the first connecting plate is arranged parallel to the end face of the roller, the first connecting plate is connected to the end face of the roller, the second connecting plate is arranged parallel to the window frame plate, one side edge of the first connecting plate is connected to one side edge of the second connecting plate, and the second connecting plate is connected to the plate surface of the window frame plate through roller bolts.

[0018] By adopting the above structural scheme, the roller support structure has high reliability.

[0019] As a preferred implementation method of a pull rope switch bracket for a belt conveyor, the axial direction of each roller is perpendicular to the radial direction of the corresponding circular opening, the second connecting plate is rectangular, the panel is vertically arranged, and the two ends of the panel in the length direction are pointed structures. The pointed angle of the pointed structure is 90°, and the pointed structure is arranged opposite to the first right angle on the second connecting plate, and the side of the pointed structure is arranged parallel to the side of the first right angle.

[0020] By adopting the above structural scheme, the shape and size of the two ends of the panel in the length direction are adapted to the shape and size of the existing roller bracket, so that there is sufficient connection space between the panel and the roller bolts, thereby improving the reliability of the connection between the panel and the roller bolts.

[0021] As a preferred implementation of a pull rope switch bracket for a belt conveyor, the second connecting plate is connected to the plate surface of the window frame plate by two roller bolts.

[0022] The above structural solution is adopted to improve the reliability of the connection between the second connecting plate and the window frame plate.

[0023] As a preferred implementation of a pull rope switch bracket for a belt conveyor, the base plate is provided with base bolt holes and elongated holes that penetrate through the thickness direction of the base plate.

[0024] With the above structural solution, the base bolt holes on the base plate are used to fix the pull-rope switch, and the long holes on the base plate are used to place the pull rod of the pull-rope switch.

[0025] As a preferred implementation of a pull-cord switch bracket for a belt conveyor, the size of a side of the vertical plate connected to the panel is larger than the size of a side of the vertical plate away from the panel.

[0026] By adopting the above structural solution, the connection area between the vertical plate and the panel is increased, and the reliability of the connection is improved.

[0027] The beneficial effects of the utility model include:

[0028] This application example utilizes the roller bolts on the existing window frame plate for installing the roller bracket to install the bracket body on the window frame plate, thereby improving the convenience of installing the pull rope switch, reducing the amount of welding on site, reducing the difficulty of installation, improving installation efficiency, reducing labor intensity, and improving the appearance of the pipe and belt machine and the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 It is a three-dimensional structural schematic diagram of a pull rope switch bracket for a belt conveyor in a specific embodiment of the utility model when it is used;

[0031] Figure 2 It is an enlarged structural schematic diagram of a pull rope switch bracket for a belt conveyor in a specific embodiment of the utility model when it is used;

[0032] Figure 3 It is a schematic diagram of the three-dimensional structure of the base plate and the mounting plate in a specific implementation manner of the utility model;

[0033] Figure 4 It is a schematic diagram of the three-dimensional structure of the window frame plate and the supporting roller in a specific implementation manner of the utility model.

[0034] List of parts and reference numerals:

[0035] 1. Window frame; 2. Load-bearing round mouth; 3. Return round mouth; 4. Load-bearing roller; 5. Return roller; 6. Load-bearing roller bracket; 7. Return roller bracket; 8. Load-bearing roller bolt; 9. Return roller bolt;

[0036] 10. Panel; 11. Sharp angle structure; 12. Vertical plate; 13. Base plate; 14. Mounting plate; 15. Fixing bolts; 16. Base bolt holes; 17. Long holes; 18. First connecting plate; 19. Second connecting plate. DETAILED DESCRIPTION

[0037] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the utility model will be clearly and completely described below in conjunction with the drawings in the specific embodiments. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0038] Reference Figure 1-4 The present embodiment proposes a pull rope switch bracket for a belt conveyor, including a bracket body, the belt conveyor including a window frame plate 1, the window frame plate 1 has two circular openings, and a plurality of rollers are evenly arranged in the circumferential direction of the two circular openings, the rollers are installed on the window frame plate 1, and the axial direction of each roller is perpendicular to the radial direction of the corresponding circular opening. Each end of the roller is connected to a roller bracket, and the roller bracket is connected to the plate surface of the window frame plate 1 through roller bolts. Each roller bracket includes a first connecting plate 18 and a second connecting plate 19, the first connecting plate 18 is arranged parallel to the end face of the roller, the first connecting plate 18 is connected to the end face of the roller, the second connecting plate 19 is arranged parallel to the window frame plate 1, one side of the first connecting plate 18 is connected to one side of the second connecting plate 19, the second connecting plate 19 is connected to the plate surface of the window frame plate 1 through two roller bolts, and the second connecting plate 19 is rectangular.

[0039] The two circular openings are respectively a bearing circular opening 2 and a return circular opening 3, a plurality of rollers are divided into a plurality of bearing rollers 4 and a plurality of return rollers 5, a roller bracket is divided into a bearing roller bracket 6 and a return roller bracket 7, and a roller bolt is divided into a bearing roller bolt 8 and a return roller bolt 9. A plurality of bearing rollers 4 are evenly installed on the window frame plate 1 along the circumferential direction of the bearing circular opening 2, each end of the bearing roller 4 is connected to a bearing roller bracket 6, and the bearing roller bracket 6 is connected to the board surface of the window frame plate 1 through the bearing roller bolt 8; a plurality of return rollers 5 are evenly installed on the window frame plate 1 along the circumferential direction of the return circular opening 3, each end of the return roller 5 is connected to a return roller bracket 7, and the return roller bracket 7 is connected to the board surface of the window frame plate 1 through the return roller bolt 9.

[0040] The bracket body in the pull-cord switch bracket is installed on the window frame plate 1, and the bracket body includes a panel 10. The panel 10 is arranged parallel to the window frame plate 1. The panel 10 is located between the load-bearing circular opening 2 and the return circular opening 3, that is, it is located on the side of the load-bearing circular opening 2 and the return circular opening 3 at the same time, and does not block the load-bearing circular opening 2 and the return circular opening 3. The two ends of the panel 10 in the length direction are respectively connected to the adjacent load-bearing roller bolts 8 and the return roller bolts 9. The panel 10 is arranged vertically, and the two ends of the panel 10 in the length direction are sharp angle structures 11, and the sharp angle angle of the sharp angle structure 11 is 90°. The sharp angle structure 11 is arranged opposite to the first right angle on the second connecting plate 19, and the side of the sharp angle structure 11 is arranged parallel to the side of the first right angle. One side of the panel 10 in the width direction is connected to the vertical plate 12, and the vertical plate 12 is arranged perpendicularly to the window frame plate 1. The size of the side of the vertical plate 12 connected to the panel 10 is larger than the size of the side of the vertical plate 12 away from the panel 10. The vertical plate 12 is composed of an isosceles trapezoid and a rectangle. The vertical plate 12 is connected to the base plate 13 through a mounting plate 14. The base plate 13, the vertical plate 12 and the window frame plate 1 are arranged perpendicular to each other. The base plate 13 and the mounting plate 14 are integrated. The mounting plate 14 is arranged parallel to the vertical plate 12. The mounting plate 14 and the vertical plate 12 are connected by fixing bolts 15. There are 4 fixing bolts 15, which are arranged in a rectangular array on the rectangular structure on the vertical plate 12. The base plate 13 is used to install a pull-cord switch. The base plate 13 is provided with a base bolt hole 16 and a long strip hole 17 that penetrate the thickness direction of the base plate 13.

[0041] The working principle of this embodiment is:

[0042] Bolt holes are provided at both ends of the panel 10 in the length direction, and the panel 10 and the roller bracket are connected by using the roller bolts used to install the roller bracket on the existing window frame plate 1, and then the panel 10 is installed on the window frame plate 1. The panel 10 is welded and connected with the vertical plate 12 in the factory. The vertical plate 12 is vertically arranged with the window frame plate 1 to provide space for the installation of the pull-wire switch. The vertical plate 12 is connected with the base plate 13. The base bolt hole 16 on the base plate 13 is used to fix the pull-wire switch, and the long hole 17 on the base plate 13 is used to place the pull-wire rod (also called the pull-wire arm) of the pull-wire switch. As described above, this embodiment uses the roller bolts used to install the roller bracket on the existing window frame plate 1 to install the bracket body on the window frame plate 1, which improves the convenience of installing the pull-wire switch, reduces the amount of welding on site, reduces the difficulty of installation, improves the installation efficiency, reduces the labor intensity, and improves the appearance of the pipe belt machine and the product quality.

[0043] In other embodiments, one end of the panel 10 in the length direction is connected to the roller bolt on the roller bracket of one roller, and the other end of the panel 10 in the length direction is connected to the roller bolt on the roller bracket of another roller. The panel 10 is located on the side of the two circular openings as long as it does not block the two circular openings.

[0044] Those skilled in the art should understand that in this embodiment, the bearing rollers 4 and the return rollers 5 are installed on both the front and back surfaces of the window frame plate 1 , and the bracket body only needs to be installed on one surface of the window frame plate 1 .

[0045] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A pull rope switch bracket for a belt conveyor, comprising a bracket body, the belt conveyor comprising a window frame plate (1), the window frame plate (1) having two circular openings, a plurality of rollers being evenly arranged in the circumferential direction of the two circular openings, the rollers being mounted on the window frame plate (1), the bracket body being mounted on the window frame plate (1), characterized in that: Each end of the roller is connected to a roller bracket, and the roller bracket is connected to the plate surface of the window frame plate (1) through roller bolts. The bracket body includes a panel (10), the panel (10) is arranged parallel to the window frame plate (1), one end of the panel (10) in the length direction is connected to the roller bolt on the roller bracket of one roller, and the other end of the panel (10) in the length direction is connected to the roller bolt on the roller bracket of another roller. The panel (10) is located on the side of the two circular openings, and one side of the panel (10) in the width direction is connected to the vertical plate (12), the vertical plate (12) is arranged vertically to the window frame plate (1), and the vertical plate (12) is connected to the base plate (13), and the base plate (13) is used to install a pull rope switch.

2. A pull rope switch bracket for a belt conveyor according to claim 1, characterized in that: The two circular openings are respectively a load-bearing circular opening (2) and a return circular opening (3); the plurality of rollers are divided into a plurality of load-bearing rollers (4) and a plurality of return rollers (5); the roller bracket is divided into a load-bearing roller bracket (6) and a return roller bracket (7); and the roller bolts are divided into a load-bearing roller bolt (8) and a return roller bolt (9); A plurality of load-bearing rollers (4) are evenly installed on the window frame plate (1) along the circumferential direction of the load-bearing circular opening (2), each end of the load-bearing rollers (4) is connected to a load-bearing roller bracket (6), and the load-bearing roller bracket (6) is connected to the plate surface of the window frame plate (1) via a load-bearing roller bolt (8); a plurality of return rollers (5) are evenly installed on the window frame plate (1) along the circumferential direction of the return circular opening (3), each end of the return rollers (5) is connected to a return roller bracket (7), and the return roller bracket (7) is connected to the plate surface of the window frame plate (1) via a return roller bolt (9); The panel (10) is located between the load-bearing circular opening (2) and the return circular opening (3), and the two ends of the panel (10) in the length direction are respectively connected to the load-bearing roller bolts (8) and the return roller bolts (9) that are adjacent in position.

3. A pull rope switch bracket for a belt conveyor according to claim 1, characterized in that: The base plate (13), the vertical plate (12) and the window frame plate (1) are arranged perpendicular to each other.

4. A pull rope switch bracket for a belt conveyor according to claim 3, characterized in that: The base plate (13) and the vertical plate (12) are connected via a mounting plate (14); the base plate (13) and the mounting plate (14) are integrated; the mounting plate (14) and the vertical plate (12) are arranged parallel to each other; and the mounting plate (14) and the vertical plate (12) are connected via fixing bolts (15).

5. A pull rope switch bracket for a belt conveyor according to claim 4, characterized in that: There are four fixing bolts (15), which are arranged in a rectangular array.

6. A pull rope switch bracket for a belt conveyor according to claim 1, characterized in that: Each roller bracket comprises a first connecting plate (18) and a second connecting plate (19); the first connecting plate (18) is arranged parallel to the end face of the roller, the first connecting plate (18) is connected to the end face of the roller, the second connecting plate (19) is arranged parallel to the window frame plate (1), one side edge of the first connecting plate (18) is connected to one side edge of the second connecting plate (19), and the second connecting plate (19) is connected to the plate surface of the window frame plate (1) via roller bolts.

7. A pull rope switch bracket for a belt conveyor according to claim 6, characterized in that: The axial direction of each roller is perpendicular to the radial direction of the corresponding circular opening. The second connecting plate (19) is rectangular. The panel (10) is vertically arranged. Both ends of the panel (10) in the length direction are pointed structures (11). The pointed angle of the pointed structure (11) is 90°. The pointed structure (11) is arranged opposite to the first right angle on the second connecting plate (19). The side of the pointed structure (11) is arranged parallel to the side of the first right angle.

8. The pull rope switch bracket for a belt conveyor according to claim 6, characterized in that: The second connecting plate (19) is connected to the plate surface of the window frame plate (1) via two roller bolts.

9. The pull rope switch bracket for a belt conveyor according to claim 1, characterized in that: The base plate (13) is provided with a base bolt hole (16) and an elongated hole (17) penetrating the thickness direction of the base plate (13).

10. The pull rope switch bracket for a belt conveyor according to claim 1, characterized in that: The size of the side of the vertical plate (12) connected to the panel (10) is larger than the size of the side of the vertical plate (12) away from the panel (10).