Special sweeper for deslagging belt

By designing a cleaning device for tunnel excavators, it solves the problem of damage to the belt due to mixed stones, realizes effective cleaning and automation transfer, extending the life of the belt and improving work efficiency.

CN222409867UActive Publication Date: 2025-01-28BEIJING WANRONG QIANSHENG CONSTR ENG CO LTD
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Patent Information

Application Number
CN202421217870.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-28
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The slag belt of the tunnel boring machine is easily damaged by the inclusion of small stones, and the prior art is difficult to effectively prevent such damage.

Method used

Design a special sweeper for slag belt, including belts, cleaning components and carrying frames, cleaning components and belt conveyors to clean up small stones on the belt, and use electric push rods and storage warehouses to realize small stones to achieve small stones. Regular transport.

Benefits of technology

Effectively prevent small stones from damaging the belt, extending the life of the belt, and simplifying the cleanup through the automation transfer process, which improves the work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a special sweeper for a deslagging belt, and belongs to the technical field of deslagging of tunnel boring machines, the special sweeper comprises a belt, a cleaning assembly and a bearing frame, the belt and the cleaning assembly are both mounted on the bearing frame, the cleaning assembly always abuts against the conveying surface of the belt, and the belt is slidably connected with the cleaning assembly; the sliding direction is the same as the conveying direction of the belt, the cleaning assembly is used for cleaning small stones on the belt, and the effect of protecting the belt is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of slag discharge of tunnel boring machines, and in particular to a special cleaner for slag discharge belts. Background Art

[0002] At present, tunnel construction is generally completed by tunnel boring machines. A typical tunnel boring machine includes a main machine, a slag discharge system and a supporting system. Among them, the slag discharge system is used to discharge the broken slag, and the slag discharge method commonly used in the slag discharge system is continuous belt conveyor slag discharge.

[0003] During the research and improvement, the R&D personnel found that there were some small stones in the debris. The belt would be mixed with small stones and enter the belt rolling wheel, which could easily cause damage to the belt, resulting in the defect that the belt is easily damaged. Utility Model Content

[0004] In order to achieve the effect of protecting the belt, the present application provides a special cleaner for the slag discharge belt.

[0005] The present application provides a special cleaner for slag belt adopting the following technical solution:

[0006] A special cleaner for a slag discharge belt comprises a belt, a cleaning component and a bearing frame. The belt and the cleaning component are both mounted on the bearing frame. The cleaning component is always in contact with the conveying surface of the belt. The belt and the cleaning component are slidably connected. The sliding direction is set along the conveying direction of the belt. The cleaning component is used to clean small stones on the belt.

[0007] By adopting the above technical solution, when the belt is used to discharge slag, the belt will continue to move, and the cleaning component will abut against the conveying surface of the belt. The cleaning component is fixed, and the belt will move relative to the cleaning component. There will be small stones on the belt, and the cleaning component will block all the small stones, thereby completing the cleaning of the small stones, so that the small stones will not continue to move with the belt, so that the small stones will not damage the belt, thereby achieving the effect of protecting the belt.

[0008] Optionally, the cleaning assembly includes a U-shaped frame and a cleaning plate, both ends of the U-shaped frame are installed on the supporting frame, one end of the cleaning plate is fixedly connected to the U-shaped frame, one end of the cleaning plate away from the U-shaped frame is abutted against the belt, the belt and the cleaning plate are slidably connected, and the sliding direction is set along the belt transmission direction.

[0009] By adopting the above technical solution, the U-shaped frame is installed on the load-bearing frame, the cleaning plate is fixed on the U-shaped frame, and the cleaning plate is in contact with the belt. When the belt moves, the cleaning plate will block the small stones, thereby completing the cleaning of the small stones and achieving the effect of protecting the belt.

[0010] Optionally, a storage bin is fixed on the supporting frame, and an opening of the storage bin is aligned with the starting end of the belt.

[0011] By adopting the above technical solution, when the number of small stones blocked by the cleaning board gradually increases, the small stones need to be transported regularly, and the small stones accumulated on the cleaning board are transported to the storage bin. The setting of the storage bin can achieve the effect of storing small stones.

[0012] Optionally, an electric push rod is fixed on the supporting frame, the piston rod of the electric push rod is fixedly connected to the U-shaped frame, the U-shaped frame and the supporting frame are slidably connected, the sliding direction is the same as the length direction of the piston rod of the electric push rod, and when the length of the electric push rod is the longest, the cleaning plate is directly above the storage bin.

[0013] By adopting the above technical solution, when there are a lot of small stones accumulated on the cleaning plate, the electric push rod is started, the piston rod of the electric push rod will move, thereby driving the cleaning plate to move, and the cleaning plate will push the small stones together until they are pushed to the top of the storage bin. The small stones will automatically fall into the storage bin, avoiding the workers from transporting the small stones, achieving a convenient and quick effect.

[0014] Optionally, sliders are fixed at both ends of the U-shaped frame, a plurality of slide grooves are provided on the supporting frame, the length direction of the slide grooves is the same as the length direction of the electric push rod, the sliders slide in the slide grooves, and the two sliders are not in the same slide groove.

[0015] By adopting the above technical solution, the slider slides in the slide groove, so that the U-shaped frame slides, that is, the cleaning plate slides, and the cleaning plate can slide, so as to achieve the effect that the cleaning plate can slide.

[0016] Optionally, a sponge layer is fixed to the inner wall of the storage bin, and the sponge layer completely covers the inner wall of the storage bin.

[0017] By adopting the above technical solution, when small stones fall into the storage bin, they will come into contact with the sponge instead of directly contacting the storage bin, thereby achieving the effect of protecting the storage bin.

[0018] Optionally, the main body of the electric push rod is provided with a protective shell, the protective shell is fixedly connected to the supporting frame, the piston rod of the electric push rod and the protective shell are slidably connected, the sliding direction is set along the length direction of the piston rod of the electric push rod, and the protective shell completely covers the main body of the electric push rod.

[0019] By adopting the above technical solution, the protective shell completely covers the main body of the electric push rod, preventing small stones and dust from entering the electric push rod, thereby achieving the effect of protecting the electric push rod.

[0020] Optionally, the cleaning plate is made of rubber material.

[0021] By adopting the above technical solution, under the condition of meeting the cleaning of small stones, the cleaning plate is made of rubber material, and the cleaning plate abuts against the belt to achieve the effect of protecting the belt.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. The belt, cleaning components and load-bearing frame are set up to protect the belt;

[0024] 2. The storage compartment is set up to store small stones;

[0025] 3. The setting of electric push rod achieves convenient and quick effect;

[0026] 4. The setting of the slider and the chute can achieve the sliding effect of the cleaning plate;

[0027] 5. The sponge layer and the protective shell are set to protect the internal components of the cleaner. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0029] Figure 2 is a cross-sectional view of an embodiment of the present application;

[0030] Figure 3 yes Figure 2 A partial enlarged schematic diagram of part A.

[0031] In the figure, 1. belt; 2. cleaning component; 21. U-shaped frame; 22. cleaning plate; 3. load-bearing frame; 4. storage bin; 5. electric push rod; 6. slider; 7. slide chute; 8. sponge layer; 9. protective shell. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-3 This application is described in further detail.

[0033] The embodiment of the present application discloses a special cleaner for a slag discharge belt.

[0034] Reference Figure 1 A special cleaner for a slag discharge belt comprises a belt 1, a supporting frame 3 and a cleaning component 2. The supporting frame 3 supports the belt 1 and the cleaning component 2. The belt 1 is used for slag discharge, and the cleaning component 2 is used for cleaning small stones on the belt 1.

[0035] Reference Figure 1The supporting frame 3 is placed on the ground, and the supporting frame 3 is rectangular. One end of the supporting frame 3 in the length direction is higher and the other end is lower. The belt 1 is installed on the supporting frame 3. The length direction of the belt 1 is the same as the length direction of the supporting frame 3. The belt 1 also has one end higher and the other end lower. The transmission direction of the belt 1 is from high to low.

[0036] Reference Figure 1 , Figure 2 and Figure 3 The cleaning component 2 includes a U-shaped frame 21 and a cleaning plate 22. Sliders 6 are fixed at both ends of the U-shaped frame 21. The length direction of the sliders 6 is the same as the length direction of the two sides corresponding to the U-shaped frame 21. The same slide grooves 7 are opened on both sides of the length direction of the supporting frame 3. The length direction of the slide groove 7 is the same as the length direction of the U-shaped frame 21. The slides 6 are embedded in the slide grooves 7. The slides 6 slide in the slide grooves 7, and one slide 6 corresponds to one slide groove 7. The U-shaped frame 21 is perpendicular to the supporting frame 3. The cleaning plate 22 is fixed on the long side of the U-shaped frame 21. The cleaning plate 22 and the U-shaped frame 21 are in the same plane, and the cleaning plate 22 is always in contact with the belt 1. The cleaning plate 22 is perpendicular to the belt 1, and the cleaning plate 22 is a cleaning plate 22 made of rubber material.

[0037] Two electric push rods 5 are fixed at the lower end of the load-bearing frame 3. The two electric push rods 5 are respectively placed on the two sides of the length direction of the load-bearing frame 3. The length direction of the electric push rod 5 is the same as the length direction of the load-bearing frame 3. The piston rod of the electric push rod 5 faces the higher end of the load-bearing frame 3. One end of the piston rod of the electric push rod 5 is fixedly connected to the U-shaped frame 21. A storage bin 4 is fixed at the higher end of the load-bearing frame 3. The bin opening of the storage bin 4 is aligned with the starting section of the belt 1, and the storage bin 4 is arranged in the vertical direction. When the electric push rod 5 is the longest, the cleaning plate 22 It is located directly above the storage bin 4. When the belt 1 is discharging slag, the belt 1 is started, and the electric push rod 5 is not started. The cleaning plate 22 is fixed, and the cleaning plate 22 is in contact with the belt 1. Small stones in the slag will be blocked by the cleaning plate 22, thereby completing the cleaning of small stones in the slag. When there are many accumulated small stones, start the electric push rod 5, and the electric push rod 5 will push the U-shaped frame 21 to make the cleaning plate 22 slide. When it slides to the top of the storage bin 4, the small stones will fall into the storage bin 4, completing the cleaning of the small stones, thereby achieving the effect of protecting the belt 1.

[0038] Reference Figure 1 A sponge layer 8 is fixed to the inner wall of the storage bin 4 , and the sponge layer 8 completely covers the inner wall of the storage bin 4 . When small stones fall into the storage bin 4 , they will come into contact with the sponge instead of directly contacting the storage bin 4 , thereby achieving the effect of protecting the storage bin 4 .

[0039] Reference Figure 1The main body of the electric push rod 5 is provided with a protective shell 9, which is rectangular in shape and completely covers the main body of the electric push rod 5. The protective shell 9 is fixedly connected to the supporting frame 3, and the piston rod of the electric push rod 5 is slidably connected to the protective shell 9. The sliding direction is set along the length direction of the piston rod. The setting of the protective shell 9 prevents small stones from damaging the main body of the electric push rod 5, thereby achieving the effect of protecting the electric push rod 5.

[0040] The implementation principle of a special cleaner for a slag discharge belt 1 in an embodiment of the present application is as follows: when the belt 1 is discharging slag, the electric push rod 5 is started, so that the cleaning plate 22 is placed at the end of the supporting frame 3 away from the electric push rod 5, the electric push rod 5 is fixed, the belt 1 operates normally, and the cleaning plate 22 blocks small stones. When there are many small stones blocked by the cleaning plate 22, the electric push rod 5 is started, and the electric push rod 5 pushes the cleaning plate 22 in a direction away from the electric push rod 5, and the small stones fall into the storage bin 4, thereby completing the cleaning of the small stones.

[0041] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A special cleaner for slag belt, characterized by: The invention comprises a belt (1), a cleaning component (2) and a carrying frame (3); the belt (1) and the cleaning component (2) are both mounted on the carrying frame (3); the cleaning component (2) is always in contact with the conveying surface of the belt (1); the belt (1) and the cleaning component (2) are slidably connected, and the sliding direction is arranged along the conveying direction of the belt (1); the cleaning component (2) is used to clean small stones on the belt (1).

2. A special cleaner for slag belt according to claim 1, characterized in that: The cleaning assembly (2) comprises a U-shaped frame (21) and a cleaning plate (22), both ends of the U-shaped frame (21) are mounted on the load-bearing frame (3), one end of the cleaning plate (22) is fixedly connected to the U-shaped frame (21), one end of the cleaning plate (22) away from the U-shaped frame (21) is in contact with the belt (1), and the belt (1) and the cleaning plate (22) are slidably connected, and the sliding direction is arranged along the transmission direction of the belt (1).

3. A special cleaner for slag discharge belt according to claim 2, characterized in that: A storage bin (4) is fixed on the load-bearing frame (3), and the bin opening of the storage bin (4) is aligned with the starting end of the belt (1).

4. A special cleaner for slag discharge belt according to claim 3, characterized in that: An electric push rod (5) is fixed on the carrying frame (3); the piston rod of the electric push rod (5) is fixedly connected to the U-shaped frame (21); the U-shaped frame (21) and the carrying frame (3) are slidably connected; the sliding direction is the same as the length direction of the piston rod of the electric push rod (5); when the electric push rod (5) is at its longest, the cleaning plate (22) is located directly above the storage bin (4).

5. A special cleaner for slag discharge belt according to claim 4, characterized in that: Slide blocks (6) are fixed at both ends of the U-shaped frame (21), a plurality of slide grooves (7) are provided on the supporting frame (3), the length direction of the slide grooves (7) is the same as the length direction of the electric push rod (5), the slide blocks (6) slide in the slide grooves (7), and the two slide blocks (6) are not in the same slide groove (7).

6. A special cleaner for slag discharge belt according to claim 3, characterized in that: A sponge layer (8) is fixed to the inner wall of the storage bin (4), and the sponge layer (8) completely covers the inner wall of the storage bin (4).

7. A special cleaner for slag discharge belt according to claim 4, characterized in that: The main body of the electric push rod (5) is provided with a protective shell (9), the protective shell (9) is fixedly connected to the supporting frame (3), the piston rod of the electric push rod (5) and the protective shell (9) are slidably connected, the sliding direction is arranged along the length direction of the piston rod of the electric push rod (5), and the protective shell (9) completely covers the main body of the electric push rod (5).

8. A special cleaner for slag discharge belt according to claim 2, characterized in that: The cleaning plate (22) is a cleaning plate (22) made of rubber material.