Wiring terminal feeding device and production equipment
By using the electromagnetic department's feed and feeding in the wiring terminal feeding device, the problem of large debugging difficulty caused by the complexity of the existing device structure and the high maintenance cost of maintenance, and the simplification and maintenance of the device structure.
Patent Information
- Application Number
- CN202421077226.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing terminal loading device has a complex structure, which leads to high commissioning difficulties and high maintenance costs.
The design includes the design of the second base, the transfer mechanism, the second lift mechanism, and the feeding mechanism. Among them, the feeding mechanism uses the electromagnetic department for feeding and discharge, which simplifies the overall structure.
Simplified the structure of the wiring terminal feed device, reduced the difficulty of debugging and maintenance needs, and reduced maintenance costs.
Smart Images

Figure CN222410124U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of electrical component production equipment, and in particular to a terminal feeding device and production equipment. Background Art
[0002] As an important mechanism for electrical connection, terminal blocks play a vital role in electrical systems. In the production and assembly process of terminal blocks, the first step is the loading of hardware, that is, placing the hardware accessories accurately in the designated position to prepare for the subsequent assembly process.
[0003] In the prior art, hardware loading devices are mostly operated by multi-axis manipulators. Although the multi-axis design of the multi-axis manipulator can achieve precise placement of hardware while ensuring the efficiency and accuracy of loading; however, the multi-axis manipulator is mostly driven by multiple shafts, and the driving structure composed of multiple shafts makes the overall structure of the hardware loading device complicated. This complexity not only brings challenges to the debugging of the hardware loading device, but also increases the workload and cost of the later maintenance of the hardware loading device.
[0004] Therefore, the prior art has defects and shortcomings and needs further improvement and development. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of this application is to provide a terminal feeding device and production equipment, aiming to solve the problem that the existing terminal feeding device has a complex structure, resulting in difficulty in early debugging and a large workload in later maintenance of the terminal feeding device.
[0006] The technical solutions adopted by this application to solve the technical problems are as follows:
[0007] A terminal feeding device, comprising:
[0008] a second base, wherein a fixing frame is disposed on the second base;
[0009] A transfer mechanism, wherein the transfer mechanism is disposed on the fixing frame and is slidably connected to the fixing frame;
[0010] a second lifting mechanism, the second lifting mechanism being disposed on one side of the transfer mechanism and being slidably connected to the transfer mechanism;
[0011] A material taking mechanism, wherein the material taking mechanism is fixedly arranged on a side of the second lifting mechanism away from the transfer mechanism;
[0012] Wherein, the material taking mechanism comprises an electromagnetic part, which is arranged on one side of the material taking mechanism and is used for taking and placing materials.
[0013] Optionally, the material taking mechanism further comprises a material taking bracket, and the material taking bracket is fixedly connected to the second lifting mechanism;
[0014] The electromagnetic part comprises an electromagnetic fixing block and a magnetic conductive rod. The electromagnetic fixing block is fixedly connected to one side of the material taking bracket, and the magnetic conductive rod is arranged below the electromagnetic fixing block.
[0015] Optionally, the transfer mechanism includes a first transmission part, a transfer bracket and a support platform;
[0016] The first transmission part is located at the upper end of the fixing frame;
[0017] The transfer bracket is arranged on one side of the fixing bracket, and the transfer bracket is fixedly connected to the first transmission part;
[0018] The support platform is arranged at the upper end of the transfer bracket.
[0019] Optionally, the second lifting mechanism includes a second transmission part and a second lifting frame;
[0020] The second lifting frame is disposed on one side of the transfer bracket, and the second lifting frame is slidably connected to the transfer bracket;
[0021] The second transmission part is arranged at the upper end of the second lifting frame;
[0022] The material taking support is arranged at the lower end of the second lifting frame, and the material taking support is located at a side of the second lifting frame away from the transfer support.
[0023] Optionally, the terminal feeding device further comprises a fifth cylinder;
[0024] The fifth cylinder is arranged at one end of the fixing frame;
[0025] The fifth cylinder is connected to the first transmission part, and the fifth cylinder is used to drive the first transmission part to move horizontally.
[0026] Optionally, the terminal feeding device further includes a sixth cylinder;
[0027] The sixth cylinder is arranged on the support platform;
[0028] The sixth cylinder is connected to the second transmission part, and the sixth cylinder is used to drive the second transmission part to move vertically.
[0029] Optionally, the transfer mechanism further comprises a limiting portion, and the limiting portion is arranged at the lower end of the transfer bracket;
[0030] The second lifting mechanism further includes a positioning block, and the positioning block is arranged on a side of the second lifting frame away from the material taking mechanism.
[0031] Optionally, a fifth slide rail is provided on a side of the fixed frame facing the transfer frame, and a fifth slide rail is provided on a side of the transfer frame facing away from the second lifting frame;
[0032] The fifth slide rail is slidably connected to the fifth slide channel.
[0033] Optionally, a sixth slide rail is provided on a side of the transfer bracket facing the second lifting frame, and a sixth slideway is provided on a side of the second lifting frame;
[0034] The sixth slide rail is slidably connected to the sixth slide channel.
[0035] Another technical solution adopted by the present application to solve the technical problem is as follows: a terminal production device, which includes the terminal feeding device as described above.
[0036] Beneficial effects:
[0037] The present application provides a terminal loading device and production equipment, including a second base, a transfer mechanism, a second lifting mechanism and a material picking mechanism, by setting an electromagnetic part on the material picking mechanism, and using the electromagnetic part to pick up and discharge materials. Compared with the complex structure relying on a multi-axis manipulator, the electromagnetic part picks up and discharges materials, greatly simplifying the overall structure of the terminal loading device, avoiding the complexity caused by the multi-axis manipulator, making the debugging of the device more direct and quick, greatly reducing the debugging difficulty of technicians, and also reducing the subsequent maintenance requirements and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a schematic diagram of the three-dimensional structure of the terminal feeding device provided in this application;
[0039] Figure 2 It is a three-dimensional structural schematic diagram of the material taking mechanism provided in this application;
[0040] Figure 3 It is a schematic diagram of the three-dimensional structure of the terminal feeding device provided in this application;
[0041] Figure 4 It is a schematic diagram of the three-dimensional structure of the terminal feeding device provided in this application;
[0042] Figure 5 It is a three-dimensional structural schematic diagram of the terminal production equipment provided in this application.
[0043] Description of reference numerals:
[0044] 100. Terminal block production equipment; 30. Terminal block loading device; 31. Second base; 32. Transfer mechanism; 33. Second lifting mechanism; 34. Pick-up mechanism; 35. Fifth cylinder; 36. Sixth cylinder; 311. Fixing frame; 312. Fifth slide rail; 321. First transmission part; 322. Transfer bracket; 323. Support table; 324. Limiting part; 325. Fifth slide rail; 326. Sixth slide rail; 331. Second transmission part; 332. Second lifting frame; 333. Positioning block; 334. Sixth slide rail; 341. Pick-up bracket; 342. Electromagnetic part; 343. Electromagnetic fixing block; 344. Magnetic rod. DETAILED DESCRIPTION
[0045] In order to make the purpose, technical solution and advantages of the present application clearer and more specific, the present application is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific examples described here are only used to explain the present application and are not used to limit the present application.
[0046] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, "multiple" means two or more.
[0047] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0048] Please refer to Figure 1 to Figure 2In the first embodiment of the present application, a terminal loading device 30 is proposed, and the terminal loading device 30 includes a second base 31, a transfer mechanism 32, a second lifting mechanism 33 and a material picking mechanism 34; a fixed frame 311 is arranged on the second base 31, and the second base 31 is the basic part of the terminal loading device, providing stable support for the terminal loading device 30. A fixed frame 311 is arranged on the second base 31 as a structural basis for connecting and supporting other mechanisms. The fixed frame 311 is set in an inverted L shape. The transfer mechanism 32 is arranged on the fixed frame 311, and the transfer mechanism 32 is slidably connected to the fixed frame 311; specifically, the transfer mechanism 32 is installed on the fixed frame 311, and is connected to the fixed frame 311 by a sliding connection, allowing the transfer mechanism 32 to move smoothly on the fixed frame 311. The transfer mechanism 32 is used to adjust the position of the material picking mechanism 34 to prepare for the subsequent material picking and loading links. The second lifting mechanism 33 is arranged on one side of the transfer mechanism 32, and the second lifting mechanism 33 is slidably connected with the transfer mechanism 32; specifically, the second lifting mechanism 33 is located on one side of the transfer mechanism 32, and is connected with the transfer mechanism 32 through a sliding mechanism, so that the second lifting mechanism 33 can move along the vertical direction of the transfer mechanism 32. The function of the second lifting mechanism 33 is to adjust the height of the material-picking mechanism 34 to ensure that it can accurately reach the position where the hardware is stored. The material-picking mechanism 34 is fixedly arranged on the side of the second lifting mechanism 33 away from the transfer mechanism 32 and away from the transfer mechanism 32; specifically, the material-picking mechanism 34 is used to directly contact the hardware and transport the hardware from the storage position to the loading position. The transfer mechanism 32 and the second lifting mechanism 33 are both powered by cylinders, which simplifies the complexity of the mechanical power system and provides a direct and effective power source. By controlling the extension and contraction of the cylinder, the precise operation of the transfer mechanism 32 and the second lifting mechanism 33 can be achieved, including position adjustment and height adjustment.
[0049] By using the cylinder to directly drive the transfer mechanism 32 and the lifting mechanism, the overall structure of the terminal loading device 30 is greatly simplified, avoiding the complexity and potential failure points caused by the multi-axis manipulator. Compared with the complex and time-consuming debugging process of the multi-axis manipulator, the simplified design of the cylinder drive mechanism makes the debugging of the terminal loading device 30 more direct and quick, greatly reducing the debugging burden of the technicians. The simplified mechanical structure and reduced moving parts mean less maintenance requirements and lower maintenance costs during long-term operation, while also improving the operating stability of the equipment.
[0050] Specifically, during the operation, the cylinder driving the transfer mechanism 32 is activated, and the transfer mechanism 32 is driven to move the material picking mechanism 34 to a predetermined material picking position. Subsequently, the cylinder driving the second lifting mechanism 33 is activated, and the material picking mechanism 34 is adjusted to reach a predetermined material picking height, and the hardware is taken out by the material picking mechanism 34. After the material is clamped, the hardware is also translated and lifted to the designated loading position for placement through the mechanism driven by the cylinder.
[0051] See also Figure 2 In some specific embodiments, the material picking mechanism 34 also includes a material picking bracket 341, and the material picking bracket 341 is fixedly connected to the second lifting mechanism 33; the material picking bracket 341 is used to firmly support the electromagnetic part 342 to ensure the stability and accuracy of the electromagnetic part 342 during operation. The electromagnetic part 342 includes an electromagnetic fixing block 343 and a magnetic rod 344, and the electromagnetic fixing block 343 is fixedly connected to one side of the material picking bracket 341, and the magnetic rod 344 is arranged below the electromagnetic fixing block 343. The magnetic rod 344 directly contacts the hardware, and cooperates with the electromagnetic fixing block 343 by using its magnetic conductivity. The hardware is adsorbed by electromagnetic force to perform material picking and discharging operations, thereby improving the feeding efficiency and ensuring the precise positioning of the hardware. Compared with a complex multi-axis manipulator, the electromagnetic part 342 significantly simplifies the overall structure of the terminal feeding device 30. The use of the electromagnetic part 342 not only reduces the structural complexity caused by the multi-axis manipulator, but also makes the debugging process of the terminal feeding device 30 simpler and faster, significantly reduces the difficulty of debugging for technicians, and also reduces the maintenance burden and related costs of the equipment.
[0052] Please continue to refer to Figures 1 to 3 In some specific embodiments, the transfer mechanism 32 includes a first transmission part 321, a transfer bracket 322 and a support platform 323; the first transmission part 321 is located at the upper end of the fixed frame 311; specifically, the first transmission part 321 is one of the power sources of the transfer mechanism 32, and the first transmission part 321 is responsible for transmitting the power of the cylinder to the transfer bracket 322. The transfer bracket 322 is arranged on one side of the fixed frame 311, and the transfer bracket 322 is fixedly connected to the first transmission part 321; the transfer bracket 322 is used to support and guide the material taking mechanism 34 on the upper side to perform accurate lateral movement. By being fixedly connected to the first transmission part 321, it is ensured that the transfer bracket 322 can perform lateral movement. The support platform 323 is arranged at the upper end of the transfer bracket 322, and the support platform 323 is used to support the sixth cylinder 36.
[0053] Please continue to refer to Figure 1 to Figure 2In some specific embodiments, the second lifting mechanism 33 includes a second transmission part 331 and a second lifting frame 332; the second lifting frame 332 is arranged on one side of the transfer bracket 322, and the second lifting frame 332 is slidably connected to the transfer bracket 322; so that the second lifting frame 332 can move smoothly along the vertical direction of the transfer bracket 322, meeting the requirements of the material taking mechanism 34 for accurate material taking and material placing at different heights. The second transmission part 331 is arranged at the upper end of the second lifting frame 332, and the second transmission part 331 is used to connect with the cylinder to transmit the power of the cylinder to drive the second lifting frame 332 to move up and down.
[0054] Please continue to refer to Figures 1 to 3 In some specific embodiments, the material picking mechanism 34 includes a material picking bracket 341 and an electromagnetic part 342; the material picking bracket 341 is arranged at the lower end of the second lifting frame 332, and the material picking bracket 341 is located on the side of the second lifting frame 332 away from the transfer bracket 322; so that the material picking bracket 341 can be accurately moved vertically under the drive of the second lifting frame 332, so as to achieve an appropriate material picking and loading height. The electromagnetic part 342 is arranged at the lower end of the material picking bracket 341; specifically, the electromagnetic part 342 is the core component of the material picking mechanism 34, and uses electromagnetic force to directly adsorb metal hardware. The setting of the electromagnetic part 342 not only simplifies the clamping action of the hardware, but also improves the speed and accuracy of material picking. By controlling the power on and off of the electromagnetic part 342, the rapid adsorption and release of the hardware can be achieved.
[0055] During operation, when the material picking bracket 341 moves to the appropriate material picking position with the second lifting frame 332, the electromagnetic part 342 is activated to absorb the hardware placed at the predetermined position. Subsequently, the second lifting frame 332 lifts the material picking bracket 341 with the hardware to the required height for subsequent transfer or placement operations. After the transfer mechanism 32 drives the hardware to the predetermined position, the second lifting frame 332 lowers the material picking bracket 341 with the hardware to the required height, and then the electromagnetic part 342 is powered off to release the hardware, completing a material picking and loading process.
[0056] Please continue to refer to Figures 1 to 3In some specific embodiments, the terminal loading device 30 also includes a fifth cylinder 35; the fifth cylinder 35 is disposed at one end of the fixed frame 311; the fifth cylinder 35 is connected to the first transmission part 321, and the fifth cylinder 35 is used to drive the first transmission part 321 to move horizontally. Specifically, by controlling the extension and retraction of the fifth cylinder 35, the horizontal movement of the first transmission part 321 can be achieved, thereby adjusting the position of the entire transfer bracket 322. Compared with the traditional loading device that relies on a multi-axis manipulator, the structure of the device is greatly simplified by adopting a direct cylinder drive method. The use of the fifth cylinder 35 reduces the complexity of the mechanical transmission chain, while reducing the maintenance difficulty and cost of the equipment.
[0057] Please continue to refer to Figures 1 to 3 In some specific embodiments, the terminal feeding device 30 also includes a sixth cylinder 36; the sixth cylinder 36 is arranged on the support platform 323; the sixth cylinder 36 is connected to the second transmission part 331, and the sixth cylinder 36 is used to drive the second transmission part 331 to move vertically. Specifically, the sixth cylinder 36 is used to provide power to drive the second transmission part 331 to drive the second lifting frame 332 to move in the vertical direction, so that the material picking mechanism 34 can reach the required height. By adopting the direct cylinder drive method, compared with the traditional mechanical or electric drive system, the structure of the terminal feeding device 30 is simpler and maintenance is more convenient. The use of the sixth cylinder 36 reduces the additional transmission chain or gear mechanism, reducing the failure rate and maintenance cost of the equipment.
[0058] Please refer to Figure 3 to Figure 4 In some specific embodiments, the transfer mechanism 32 further includes a limiter 324, which is disposed at the lower end of the transfer bracket 322; the limiter 324 is mainly used to control the moving range of the material-collecting mechanism 34 to prevent potential damage or misoperation caused by excessive movement. The limiter 324 can be a physical barrier, a sensor or other suitable limiter, which ensures that the material-collecting mechanism 34 moves within a safe and predetermined range by cooperating with the control system. The second lifting mechanism 33 further includes a positioning block 333, which is disposed on the side of the second lifting frame away from the material-collecting mechanism 34; specifically, the positioning block 333 is used to accurately control the position and stability of the material-collecting mechanism 34. The positioning block 333 can be used in conjunction with the limiter 324 to achieve precise positioning of the material-collecting mechanism 34 in height, ensuring that the material-collecting mechanism 34 operates in the correct position.
[0059] Please continue to refer to Figure 3 to Figure 4In some specific embodiments, a fifth slide rail 312 is provided on a side of the fixed frame 311 facing the transfer bracket 322, and a fifth slideway 325 is provided on a side of the transfer bracket 322 facing away from the second lifting frame 332; the fifth slide rail 312 is slidably connected to the fifth slideway 325. By slidably connecting the fifth slide rail 312 to the fifth slideway 325, the transfer mechanism 32 of the terminal feeding device 30 can be stably and accurately moved horizontally on the fixed frame 311. The sliding connection mechanism not only improves the moving efficiency of the transfer bracket 322, but also significantly reduces friction and wear during operation, thereby extending the service life of the terminal feeding device 30.
[0060] Please continue to refer to Figure 3 to Figure 4 In some specific embodiments, the transfer bracket 322 is provided with a sixth slide rail 326 on one side facing the second lifting frame 332, and a sixth slideway 334 is provided on one side of the second lifting frame 332; the sixth slide rail 326 is slidably connected to the sixth slideway 334; specifically, the sliding connection between the sixth slide rail 326 and the sixth slideway 334 ensures that the movement of the second lifting frame 332 is both smooth and precise. At the same time, the wear and friction during the movement are effectively reduced, and the efficiency of the operation of the terminal feeding device 30 and the service life of the equipment are improved.
[0061] See also Figure 5 In the second embodiment of the present application, there is provided a terminal production device 100, which has the terminal feeding device 30 as described above. It can be seen that the terminal production device 100 has the advantages of simple initial debugging and small subsequent maintenance workload.
[0062] In summary, the present application provides a terminal loading device and production equipment, the terminal loading device includes: a second base, a fixed frame is arranged on the second base; a transfer mechanism, the transfer mechanism is arranged on the fixed frame, and the transfer mechanism is slidably connected to the fixed frame; a second lifting mechanism, the second lifting mechanism is arranged on one side of the transfer mechanism, and the second lifting mechanism is slidably connected to the transfer mechanism; a material picking mechanism, the material picking mechanism is fixedly arranged on the side of the second lifting mechanism away from the transfer mechanism; wherein the material picking mechanism includes an electromagnetic part, the electromagnetic part is arranged on one side of the material picking mechanism, and the electromagnetic part is used for picking and discharging. By setting the electromagnetic part on the material picking mechanism, and using the electromagnetic part to pick and discharge the material. Compared with the complex structure relying on the multi-axis manipulator, the electromagnetic part picks and discharges the material, greatly simplifies the overall structure of the terminal loading device, avoids the complexity caused by the multi-axis manipulator, makes the debugging of the device more direct and quick, greatly reduces the debugging difficulty of the technicians, and also reduces the maintenance requirements and maintenance costs in the later stage.
[0063] It should be understood that the application of the present application is not limited to the above examples. For ordinary technicians in this field, improvements or changes can be made based on the above description. All these improvements and changes should fall within the scope of protection of the claims attached to this application.
Claims
1. A terminal feeding device, characterized in that: include: a second base, wherein a fixing frame is disposed on the second base; A transfer mechanism, wherein the transfer mechanism is disposed on the fixing frame and is slidably connected to the fixing frame; a second lifting mechanism, the second lifting mechanism being disposed on one side of the transfer mechanism and being slidably connected to the transfer mechanism; A material taking mechanism, wherein the material taking mechanism is fixedly arranged on a side of the second lifting mechanism away from the transfer mechanism; Wherein, the material taking mechanism comprises an electromagnetic part, which is arranged on one side of the material taking mechanism and is used for taking and placing materials.
2. The terminal feeding device according to claim 1, characterized in that: The material taking mechanism further comprises a material taking bracket, and the material taking bracket is fixedly connected to the second lifting mechanism; The electromagnetic part comprises an electromagnetic fixing block and a magnetic conductive rod. The electromagnetic fixing block is fixedly connected to one side of the material taking bracket, and the magnetic conductive rod is arranged below the electromagnetic fixing block.
3. The terminal feeding device according to claim 2, characterized in that: The transfer mechanism comprises a first transmission part, a transfer bracket and a support platform; The first transmission part is located at the upper end of the fixing frame; The transfer bracket is arranged on one side of the fixing bracket, and the transfer bracket is fixedly connected to the first transmission part; The support platform is arranged at the upper end of the transfer bracket.
4. The terminal feeding device according to claim 3, characterized in that: The second lifting mechanism includes a second transmission part and a second lifting frame; The second lifting frame is disposed on one side of the transfer bracket, and the second lifting frame is slidably connected to the transfer bracket; The second transmission part is arranged at the upper end of the second lifting frame; The material taking support is arranged at the lower end of the second lifting frame, and the material taking support is located at a side of the second lifting frame away from the transfer support.
5. The terminal feeding device according to claim 3, characterized in that: The terminal feeding device further comprises a fifth cylinder; The fifth cylinder is arranged at one end of the fixing frame; The fifth cylinder is connected to the first transmission part, and the fifth cylinder is used to drive the first transmission part to move horizontally.
6. The terminal feeding device according to claim 4, characterized in that: The terminal feeding device further comprises a sixth cylinder; The sixth cylinder is arranged on the support platform; The sixth cylinder is connected to the second transmission part, and the sixth cylinder is used to drive the second transmission part to move vertically.
7. The terminal feeding device according to claim 4, characterized in that: The transfer mechanism further includes a limiting portion, which is arranged at the lower end of the transfer bracket; The second lifting mechanism further includes a positioning block, and the positioning block is arranged on a side of the second lifting frame away from the material taking mechanism.
8. The terminal feeding device according to claim 4, characterized in that: A fifth slide rail is provided on a side of the fixed frame facing the transfer bracket, and a fifth slideway is provided on a side of the transfer bracket facing away from the second lifting frame; The fifth slide rail is slidably connected to the fifth slide channel.
9. The terminal feeding device according to claim 4, characterized in that: A sixth slide rail is provided on one side of the transfer bracket facing the second lifting frame, and a sixth slideway is provided on one side of the second lifting frame; The sixth slide rail is slidably connected to the sixth slide channel.
10. A terminal production device, characterized in that: It comprises a terminal feeding device as described in any one of claims 1 to 9.