One-machine two-output carbon plate winding tool

Abstract

The utility model relates to the technical field of composite material forming, in particular to a one-machine two-output carbon plate winding tool which comprises a first winding machine and a second winding machine which are arranged front and back, and a leading-out assembly used for leading out two-output carbon plates. The first leading-in assembly is used for leading one carbon plate into the first winding machine from the leading-out assembly; the rail assembly is arranged between the guiding-out assembly and the second winding machine, passes through the top of the first winding machine and guides the other carbon plate from the guiding-out assembly to the top of the first winding machine; and the second leading-in assembly is used for leading the carbon plate into the second winding machine from the rail assembly. According to the winding machine, the problem that two winding machines are directly arranged side by side is avoided, and the problems of space limitation and low efficiency in the traditional winding process are effectively solved. The tool is compact in structure and suitable for efficient production and winding of the carbon fiber composite material or the glass fiber composite material, and the overall production efficiency and the product quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of composite material molding, in particular to a one-machine two-outlet carbon plate winding tool. Background Art

[0002] After carbon fiber composite materials or glass fiber composite materials are produced from pultrusion equipment, they are long in size and cannot be cut and placed. In order to facilitate transportation, the composite materials need to be rolled up before transportation; the prior art "CN202321807158.0; A tensioning mechanism and a flat winder" discloses a flat winder to solve the technical problems that the composite materials formed are loose and difficult to form a stable roll package due to insufficient tensioning force during winding, or the tensioning force is too large, making it difficult to remove the formed roll package from the winder, affecting the winding quality and winding efficiency.

[0003] In actual production, in order to improve production efficiency, two carbon plates are produced at the same time. Therefore, during the winding process, two winders need to be set up to wind them simultaneously. However, the distance between the carbon plates is small, and two winders cannot be set side by side, which brings difficulties to practical applications.

[0004] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0005] The utility model provides a one-machine two-outlet carbon plate winding tooling, thereby effectively solving the problems in the background technology.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a one-machine two-outlet carbon plate winding tool, comprising:

[0007] A first winder and a second winder are arranged in front and behind, and

[0008] An export component, wherein the export component exports the two carbon plates;

[0009] a first introduction component, wherein the first introduction component introduces one of the carbon plates from the lead-out component into the first winder;

[0010] A track assembly, the track assembly being disposed between the lead-out assembly and the second winder and passing through the top of the first winder to guide another carbon plate from the lead-out assembly to the top of the first winder;

[0011] A second introduction assembly is used to introduce the carbon plate from the track assembly into the second winder.

[0012] Furthermore, the track assembly comprises:

[0013] An uphill track, which is arranged at one end close to the export assembly to guide the carbon plate uphill;

[0014] An intermediate track, which is arranged at the top of the first winder and guides the carbon plate in transition;

[0015] A downhill track is provided between the middle track and the second introduction assembly to guide the carbon plate downhill and introduce it into the second introduction assembly.

[0016] Furthermore, the uphill track is rotatably arranged, and a slope adjustment mechanism is arranged at one end close to the middle track for adjusting the slope of the uphill track.

[0017] Furthermore, the slope adjustment mechanism comprises:

[0018] An adjusting rod, one end of which is rotatably connected to the uphill track;

[0019] An adjusting block, the adjusting block being rotatably connected to the other end of the adjusting rod;

[0020] An adjustment bracket, wherein the adjustment bracket is provided with an adjustment track, and the adjustment block is provided on the adjustment track and can move along the adjustment track;

[0021] When the adjusting block moves along the adjusting track, the position of the adjusting rod changes, and the slope of the uphill track is adjusted.

[0022] Furthermore, pressure roller assemblies are respectively arranged at both ends of the middle track in the length direction, and the pressure roller assemblies include at least two groups of upper pressure rollers and lower pressure rollers, and the carbon plate is located between the upper pressure rollers and the lower pressure rollers, and at least two groups of upper pressure rollers and lower pressure rollers are used to steer and guide the carbon plate.

[0023] Furthermore, the middle track includes a plurality of sections, each section limits the carbon plate at both ends in the vertical direction, and a guide roller is provided between every two sections.

[0024] Furthermore, the middle track is provided with flared flanges on both sides of each section.

[0025] Furthermore, the downhill track includes several sections, each section limits the carbon plate at both ends in the vertical direction, and a guide roller is arranged between every two sections.

[0026] Furthermore, the downhill track is provided with flared flanges on both sides of each section.

[0027] Furthermore, a climbing ladder is provided at the first introduction component and the second introduction component respectively.

[0028] The beneficial effects of the utility model are as follows: the utility model uses a reasonable track design to allow the two winders to be arranged front and back, avoiding the space limitation problem caused by the side-by-side arrangement. The track assembly is arranged between the export assembly and the second winder. Designed to pass through the top of the first winder to ensure maximum space utilization, the track is used to guide the other carbon plate in the export assembly to the position on the top of the first winder, avoiding the problem of the two winders being directly arranged side by side, and effectively solving the space limitation and low efficiency problems in the traditional winding process. The tooling has a compact structure and is suitable for the efficient production and winding of carbon fiber composite materials or glass fiber composite materials, improving overall production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 It is a schematic diagram of the structure of the utility model;

[0031] Figure 2 for Figure 1 The structural schematic diagram of the first winder and the second winder is hidden in the figure;

[0032] Figure 3 is a structural schematic diagram of a slope adjustment mechanism;

[0033] Figure 4 It is a schematic diagram of the structure of the middle track and the downhill track;

[0034] Figure 5 It is a structural schematic diagram of a pressure roller assembly;

[0035] Figure 6 It is a schematic diagram of the structure of the flaring and flanging. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0037] In the description of the present invention, it should be noted that the directions or positional relationships indicated by “center”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside” and “outside”, etc., are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] like Figures 1 to 6 Shown: A one-machine two-outlet carbon plate winding tooling, comprising:

[0040] The first winder 1 and the second winder 2 are arranged in front and behind, and

[0041] The export component 3 exports the two carbon plates;

[0042] A first introduction component 11, the first introduction component 11 introduces one of the carbon plates from the outlet component 3 into the first winder 1;

[0043] A track assembly 4, which is disposed between the lead-out assembly 3 and the second winder 2 and passes through the top of the first winder 1 to guide another carbon plate from the lead-out assembly 3 to the top of the first winder 1;

[0044] The second introducing assembly 21 introduces the carbon plate from the track assembly 4 into the second winder 2 .

[0045] Through reasonable track design, the two winders can be arranged front and back, avoiding the space limitation problem caused by the side-by-side setting. The track component 4 is set between the export component 3 and the second winder 2. Designed to pass through the top of the first winder 1 to ensure maximum space utilization, the track is used to guide the other carbon plate in the export component 3 to the top of the first winder 1, avoiding the problem of the two winders being directly arranged side by side, and effectively solving the space limitation and low efficiency problems in the traditional winding process. The tooling has a compact structure and is suitable for the efficient production and winding of carbon fiber composite materials or glass fiber composite materials, improving overall production efficiency and product quality.

[0046] In this embodiment, the track assembly 4 includes:

[0047] An uphill track 41, which is arranged at one end close to the export assembly 3, and guides the carbon plate uphill;

[0048] The middle track 42 is arranged at the top of the first winder 1 to guide the carbon plate in transition;

[0049] The downhill track 43 is arranged between the middle track 42 and the second introduction assembly 21 to guide the carbon plate downhill and introduce it into the second introduction assembly 21.

[0050] Through the combination of uphill, middle and downhill tracks 43, a smooth transition of the carbon plate from the export assembly 3 to the second introduction assembly 21 is achieved, which avoids possible vibration and deviation of the carbon plate during the guiding process and ensures the continuity and stability of the winding process; the vertical space is fully utilized so that the two winders can be arranged front and back without occupying too much horizontal space, which solves the problem that the two winders cannot be arranged side by side due to the small spacing between the carbon plates; it enables the two carbon plates to be wound at the same time, which improves production efficiency and meets the needs of large-scale production.

[0051] The uphill track 41 is rotatably arranged, and a slope adjustment mechanism 5 is arranged at one end close to the middle track 42 for adjusting the slope of the uphill track 41 .

[0052] During the production process, the slope of the uphill track 41 is adjusted manually or automatically according to the actual situation to adapt to different heights, thereby enhancing the flexibility and adaptability of the equipment. This design not only improves production efficiency and winding quality, but also simplifies the operation and maintenance process, and is suitable for various production environments and production and winding requirements of carbon fiber or glass fiber composite materials of different specifications.

[0053] As a preferred embodiment of the above, the slope adjustment mechanism 5 includes:

[0054] An adjusting rod 51, one end of which is rotatably connected to the uphill track 41;

[0055] An adjusting block 52, the adjusting block 52 is rotatably connected to the other end of the adjusting rod 51;

[0056] An adjustment bracket 53, on which an adjustment track 531 is disposed, and an adjustment block 52 is disposed on the adjustment track 531 and can move along the adjustment track 531;

[0057] When the adjusting block 52 moves along the adjusting track 531 , the position of the adjusting rod 51 changes, and the slope of the uphill track 41 is adjusted.

[0058] By providing a combination of the adjusting rod 51, the adjusting block 52 and the adjusting track 531, the one-machine two-outlet carbon plate winding tool of the utility model realizes the precise adjustment of the slope of the uphill track 41. This design not only improves the flexibility and adaptability of the equipment, but also simplifies the operation process, ensures the smooth and efficient winding of the carbon plate during the guiding process, and is suitable for the production needs of carbon fiber composite materials or glass fiber composite materials of various specifications and production environments.

[0059] In this embodiment, pressure roller assemblies 421 are respectively provided at both ends of the middle track 42 in the length direction. The pressure roller assembly 421 includes at least two groups of upper pressure rollers 4211 and lower pressure rollers 4212. The carbon plate is located between the upper pressure rollers 4211 and the lower pressure rollers 4212. At least two groups of upper pressure rollers 4211 and lower pressure rollers 4212 are used to steer and guide the carbon plate.

[0060] According to the actual situation of the movement of the carbon plate, the pressure of the upper pressure roller 4211 and the lower pressure roller 4212 is appropriately adjusted to ensure the stability of the carbon plate during the guiding and steering process. By setting the pressure roller assembly 421 at both ends of the middle track 42 and adopting the combined design of the upper and lower pressure rollers 4212, the one-machine-two-out carbon plate winding tool of the utility model further improves the stability and accuracy of the carbon plate during the guiding and steering process. This design not only ensures the smooth movement of the carbon plate during the guiding process, but also effectively prevents the deviation and shaking of the carbon plate, improves the overall winding quality and production efficiency, and is suitable for the production needs of carbon fiber composite materials or glass fiber composite materials of various specifications and production environments.

[0061] Among them, the middle track 42 includes several sections, each section limits the carbon plate at both ends in the vertical direction, and a guide roller 422 is arranged between each two sections. By designing the middle track 42 into several sections and arranging a guide roller 422 between each two sections, the one-machine-two-outlet carbon plate winding tooling of the utility model further improves the stability and continuity of the carbon plate during the guiding process. The limiting structure of the segmented track ensures the stable movement of the carbon plate within the track segment, and the setting of the guide roller 422 ensures the smooth transition of the carbon plate between the track segments, improving the stability of the winding process and the winding quality.

[0062] As a preferred embodiment of the above embodiment, the middle rail 42 is provided with flared flanges 423 on both sides of each section.

[0063] By setting flared flanges 423 on both sides of each section of the middle track 42, the one-machine-two-outlet carbon plate winding tool of the utility model further enhances the lateral stability and smooth introduction of the carbon plate during the guiding process. The combined design of the flared flange 423, the segmented track and the guide roller 422 not only ensures the stable movement of the carbon plate in the track, but also improves the smoothness and efficiency of the overall winding process.

[0064] Similar to the middle track 42, the downhill track 43 includes several sections, each of which limits the carbon plate at both ends in the vertical direction, and a guide roller 422 is provided between each two sections. The downhill track 43 is provided with flared flanges 423 on both sides of each section, and its effect is the same as that of the middle track 42, which will not be repeated here.

[0065] As a preferred embodiment of the above, a climbing ladder 6 is provided at the first introduction assembly 11 and the second introduction assembly 21. The climbing ladder 6 is used for operators to climb to corresponding positions to perform equipment adjustment, maintenance or carbon plate installation.

[0066] Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description are only for explaining the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A one-machine two-outlet carbon plate winding tool, characterized in that: include: A first winder and a second winder are arranged in front and behind, and An export component, wherein the export component exports the two carbon plates; a first introduction component, wherein the first introduction component introduces one of the carbon plates from the lead-out component into the first winder; A track assembly, the track assembly being disposed between the lead-out assembly and the second winder and passing through the top of the first winder to guide another carbon plate from the lead-out assembly to the top of the first winder; A second introduction assembly is used to introduce the carbon plate from the track assembly into the second winder.

2. The one-machine-two-outlet carbon plate winding tooling according to claim 1 is characterized in that: The track assembly comprises: An uphill track, which is arranged at one end close to the export assembly to guide the carbon plate uphill; An intermediate track, which is arranged at the top of the first winder and guides the carbon plate in transition; A downhill track is provided between the middle track and the second introduction assembly to guide the carbon plate downhill and introduce it into the second introduction assembly.

3. The one-machine-two-outlet carbon plate winding tooling according to claim 2 is characterized in that: The uphill track is rotatably arranged, and a slope adjustment mechanism is arranged at one end close to the middle track for adjusting the slope of the uphill track.

4. The one-machine-two-outlet carbon plate winding tooling according to claim 3 is characterized in that: The slope adjustment mechanism comprises: An adjusting rod, one end of which is rotatably connected to the uphill track; An adjusting block, the adjusting block being rotatably connected to the other end of the adjusting rod; An adjustment bracket, wherein the adjustment bracket is provided with an adjustment track, and the adjustment block is provided on the adjustment track and can move along the adjustment track; When the adjusting block moves along the adjusting track, the position of the adjusting rod changes, and the slope of the uphill track is adjusted.

5. The one-machine-two-outlet carbon plate winding tooling according to claim 2 is characterized in that: The two ends of the middle track in the length direction are respectively provided with pressure roller assemblies, and the pressure roller assemblies include at least two groups of upper pressure rollers and lower pressure rollers, and the carbon plate is located between the upper pressure rollers and the lower pressure rollers. At least two groups of upper pressure rollers and lower pressure rollers are used to steer and guide the carbon plate.

6. The one-machine-two-outlet carbon plate winding tooling according to claim 2 is characterized in that: The middle track includes several sections, each section limits the carbon plate at both ends in the vertical direction, and a guide roller is arranged between every two sections.

7. The one-machine-two-outlet carbon plate winding tooling according to claim 6 is characterized in that: The middle track is provided with flared flanges on both sides of each section.

8. The one-machine-two-outlet carbon plate winding tooling according to claim 2 is characterized in that: The downhill track comprises a plurality of sections, each section limits the carbon plate at both ends in the vertical direction, and a guide roller is arranged between every two sections.

9. The one-machine-two-outlet carbon plate winding tooling according to claim 8, characterized in that: The downhill track is provided with flared flanges on both sides of each section.

10. The one-machine-two-outlet carbon plate winding tooling according to claim 1, characterized in that: The first introduction assembly and the second introduction assembly are respectively provided with climbing ladders.

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