Hot galvanizing tank with automatic liquid supplementing function

By setting up a preheating warehouse and the infusion pipe on the hot -dip galvanized groove, the zinc liquid is automatically supplemented, and the filter liquid warehouse is set on the inner wall of the thermal plating warehouse to remove the ground -plated residue, which solves the problem of insufficient thermal galvanized slot zinc liquid. Uniformity and operational efficiency of galvanized galvanized.

CN222411771UActive Publication Date: 2025-01-28XINXIANG MUYAN DISTRICT TONGXING MACHINERY MANUFACTURING CO LTD

Patent Information

Application Number
CN202421187289.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-28
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing hot-dip galvanizing tank lacks an automatic filling structure, resulting in insufficient zinc liquid and uneven galvanizing, which affects operating efficiency.

Method used

Design a hot -dip galvanized slot with automatic replenishment. By setting up a preheating warehouse and infusion pipe above the thermal plating slot, the automatic supplement of the zinc block melting liquid is achieved, and the filter warehouse is set on the inner wall of the thermal plating warehouse. Filter slag plate removal of residue on the surface of the plating fluid.

Benefits of technology

The automatic replenishment of the liquid in the hot -dip galvanized slot is achieved, and the zinc block residue is avoided to enter the plating fluid to ensure the improvement of the mass and operating efficiency of galvanized galvanized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot galvanizing bath with an automatic liquid supplementing function, relates to the technical field of galvanizing bath structures, and aims to solve the problems that the hot galvanizing bath in the prior art is lack of an automatic filling structure, and the operation efficiency of the hot galvanizing bath is influenced by non-uniform galvanizing of objects due to less liquid in the bath during galvanizing operation. Supporting legs are arranged on the two sides of the bottom of the hot dipping tank, a liquid discharging pipe is arranged on the end face of one side of the hot dipping tank, and a supporting frame is arranged on the end face of the other side of the hot dipping tank. The hot-dip coating device comprises a hot-dip coating tank, and further comprises a hot-dip coating bin arranged in the hot-dip coating tank, a preheating bin is arranged on one side above the hot-dip coating bin, a liquid conveying pipe is arranged between the preheating bin and the hot-dip coating bin, and a partition filter plate is arranged on the end face of one side of the preheating bin; and the residue filtering bin is arranged on one side of the interior of the hot dipping bin, moving grooves are formed in the inner walls of the front end face and the rear end face of the hot dipping bin correspondingly, scraping plates are installed in the moving grooves, and the scraping plates are slidably connected with the interiors of the moving grooves.
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Description

Technical Field

[0001] The utility model relates to the technical field of galvanizing tank structures, in particular to a hot-dip galvanizing tank with automatic liquid replenishment. Background Art

[0002] The galvanizing tank includes a heating chamber and a galvanizing tank. The heating chamber is arranged above the galvanizing tank with a lining, and a heating plate is arranged at the bottom of the heating chamber. Zinc is directly heated by the heating plate for hot-dip galvanizing. Compared with the widely used bottom and side heated steel galvanizing tanks, this galvanizing tank can prevent corrosion and damage of the galvanizing tank and the formation of zinc-iron alloy. Hot-dip galvanizing tanks are usually divided into two categories in terms of the materials used, namely, tanks built with refractory materials and tanks made of steel materials;

[0003] For example, the Chinese authorized patent with announcement number CN214115679U (a hot-dip galvanizing tank for basic parts): includes a hot-dip galvanizing tank body and a bracket, a heating sleeve is provided on the outer side of the hot-dip galvanizing tank body, a chamber is provided inside the hot-dip galvanizing tank body, an upper opening is provided at the top of the chamber, and the upper opening is communicated with the chamber, two sets of stirring devices are symmetrically provided on the left and right sides of the hot-dip galvanizing tank body chamber, the stirring device includes a first connecting frame, a power motor, a first bearing seat, a first gear, a second bearing seat, a second rotating shaft, a third bearing seat, a third rotating shaft and a third gear, the left side of the bottom end of the first connecting frame is connected to the top of the hot-dip galvanizing tank body, and a second connecting frame is provided on the left side of the top end of the first connecting frame, which effectively improves the heating effect of the zinc liquid, improves the convection of the zinc liquid at the bottom of the hot-dip galvanizing tank, reduces the accumulation of zinc liquid at the bottom of the galvanizing tank, improves the galvanizing effect of the basic parts, and improves practicality.

[0004] However, the hot-dip galvanizing tank in the above-mentioned prior art lacks an automatic filling structure. During the galvanizing operation, it is easy for the object to be unevenly galvanized due to the small amount of liquid in the tank, thereby affecting its operating efficiency. Therefore, it does not meet the existing needs. In this regard, we propose a hot-dip galvanizing tank with automatic liquid filling. Utility Model Content

[0005] The utility model aims to provide a hot-dip galvanizing tank with automatic liquid filling to solve the problem that the hot-dip galvanizing tank in the prior art proposed in the above-mentioned background technology lacks an automatic filling structure, and during the galvanizing operation, the object is easily unevenly galvanized due to less liquid in the tank, thereby affecting its operating efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hot-dip galvanizing tank with automatic liquid replenishment, comprising a hot-dip galvanizing tank, both sides of the bottom of the hot-dip galvanizing tank are provided with supporting feet, one end surface of the hot-dip galvanizing tank is provided with a drain pipe, and the other end surface of the hot-dip galvanizing tank is provided with a supporting frame;

[0007] Also includes:

[0008] A hot-dip coating chamber is arranged inside the hot-dip coating tank, a preheating chamber is arranged on one side above the hot-dip coating chamber, a liquid infusion pipe is arranged between the preheating chamber and the hot-dip coating chamber, and a filter plate is arranged on one end surface of the preheating chamber;

[0009] The filter residue bin is arranged on one side of the hot-dip bin. The inner walls of the front and rear end surfaces of the hot-dip bin are provided with movable grooves. A scraper is installed inside the movable groove, and the scraper is slidably connected to the inside of the movable groove.

[0010] Preferably, a push plate is provided inside the preheating chamber, and a telescopic rod is installed on one side of the push plate.

[0011] Preferably, heating tubes are arranged on the inner walls around the hot-dip tank, and a plurality of heating tubes are arranged.

[0012] Preferably, a heating plate is provided at the bottom end of the hot dip tank.

[0013] Preferably, a first through hole is provided on the front end surface of the filter residue bin, and a second through hole is provided below the first through hole.

[0014] Preferably, a filter residue plate is provided inside the filter residue bin.

[0015] Preferably, a lifting rod is provided on the upper surface of the filter residue plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model sets a preheating bin on one side above the hot-dip trough, and the preheating bin and the hot-dip trough are connected by a liquid infusion pipe. A zinc block is placed inside the preheating bin to be melted first, and then a push plate is pushed to move by a telescopic rod, and liquid enters the hot-dip trough through a filter plate and a liquid infusion pipe, so that the hot-dip trough can be automatically replenished with liquid, and the residue of the melted zinc block can be prevented from entering the hot-dip trough. In addition, the heating pipe and the heating plate inside the hot-dip trough can ensure the temperature in all directions, which solves the problem that the hot-dip galvanizing trough in the prior art lacks an automatic filling structure, and the object is easily unevenly galvanized due to less liquid in the trough during galvanizing operation, thereby affecting its operating efficiency.

[0018] 2. By setting a filter residue bin on the inner wall of the hot-dip galvanizing bin, after each item is taken out after plating, the scraper moves horizontally inside the moving trough to scrape the residue generated on the surface of the plating solution to the first through hole and enter the filter residue plate inside the filter residue bin. The residue remains on the plate, and the liquid drips through the filter holes on the plate and flows into the hot-dip galvanizing bin through the second through hole, so as to avoid the residue affecting the galvanizing quality. At the same time, the filter residue plate can be taken out for cleaning by pulling up the lifting rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the hot-dip galvanizing tank of the utility model;

[0020] Figure 2 It is an enlarged schematic diagram of the local structure inside the preheating chamber of the utility model;

[0021] Figure 3 It is an enlarged schematic diagram of the local internal structure of the hot-dip galvanizing tank of the utility model;

[0022] Figure 4 It is an enlarged schematic diagram of the local structure of the filter residue bin of the utility model;

[0023] In the figure: 1. hot-dip trough; 2. supporting feet; 3. drain pipe; 4. hot-dip bin; 5. preheating bin; 6. supporting frame; 7. infusion tube; 8. filter plate; 9. push plate; 10. telescopic rod; 11. heating tube; 12. heating plate; 13. filter residue bin; 14. moving trough; 15. scraper; 16. filter residue plate; 17. lifting rod; 18. first through hole; 19. second through hole. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-4 The utility model provides an embodiment: a hot-dip galvanizing tank with automatic liquid replenishment, comprising a hot-dip galvanizing tank 1, support legs 2 are arranged on both sides of the bottom of the hot-dip galvanizing tank 1, a drain pipe 3 is arranged on one end surface of the hot-dip galvanizing tank 1, and a support frame 6 is arranged on the other end surface of the hot-dip galvanizing tank 1;

[0026] Also includes:

[0027] A hot-dip coating chamber 4 is arranged inside the hot-dip coating tank 1, a preheating chamber 5 is arranged on one side above the hot-dip coating chamber 4, a liquid infusion pipe 7 is arranged between the preheating chamber 5 and the hot-dip coating chamber 4, and a filter plate 8 is arranged on one end surface of the preheating chamber 5;

[0028] The filter residue bin 13 is arranged on one side of the hot-dip bin 4. The inner walls of the front and rear end surfaces of the hot-dip bin 4 are provided with movable grooves 14. The movable grooves 14 are installed with scrapers 15, and the scrapers 15 are slidably connected with the inside of the movable grooves 14. When in use, since the preheating bin 5 is arranged on one side above the hot-dip bin 1, the preheating bin 5 and the hot-dip bin 4 are connected by the infusion pipe 7. The zinc block is placed in the preheating bin 5 to be melted first, and then the push plate 9 is pushed by the telescopic rod 10 to move, and the liquid enters the hot-dip bin 4 through the filter plate 8 and the infusion pipe 7, so that the hot-dip bin 4 can be automatically replenished, and the residue of the melted zinc block can be prevented from entering the hot-dip bin 4. In addition, the heating pipe 11 and the heating plate 12 in the hot-dip bin 1 The temperature can be guaranteed in all directions, and the problem of lack of automatic filling structure on the hot-dip galvanizing tank in the prior art is solved. During the galvanizing operation, the object is easily unevenly galvanized due to less liquid in the tank, which affects its operating efficiency. In addition, a filter residue bin 13 is arranged on the inner wall of the hot-dip bin 4. After each article is taken out after plating, the scraper 15 moves horizontally inside the moving groove 14 to scrape the residue generated on the surface of the plating solution to the first through hole 18 and enter the filter residue plate 16 inside the filter residue bin 13. The residue remains on the plate, and the liquid drips through the filter holes on the plate and flows into the hot-dip bin 4 through the second through hole 19, so as to avoid the residue affecting the galvanizing quality. At the same time, the filter residue plate 16 can be taken out for cleaning by pulling up the lifting rod 17.

[0029] See also Figure 1-Figure 4 A push plate 9 is provided inside the preheating chamber 5 , and a telescopic rod 10 is installed on one side of the push plate 9 .

[0030] See also Figure 1-Figure 4 , heating pipes 11 are arranged on the inner walls around the hot-dip galvanizing tank 1, and there are several heating pipes 11. The zinc block is placed in the preheating bin 5 to be melted first, and then the push plate 9 is pushed by the telescopic rod 10 to move, and the liquid enters the hot-dip galvanizing bin 4 through the filter plate 8 and the infusion tube 7, so that the hot-dip galvanizing bin 4 can be automatically replenished, and the residue of the melted zinc block can be prevented from entering the hot-dip galvanizing bin 4. The heating pipes 11 and the heating plates 12 inside the hot-dip galvanizing tank 1 can ensure its temperature in all directions, which solves the problem of lack of automatic filling structure on the hot-dip galvanizing tank in the prior art. During the galvanizing operation, it is easy to avoid uneven galvanizing of the object due to less liquid in the tank, which affects its operating efficiency.

[0031] See also Figure 1-Figure 4 A heating plate 12 is arranged at the bottom of the hot dip tank 1, and the heating tube 11 and the heating plate 12 can ensure the temperature in all directions.

[0032] See also Figure 1-Figure 4A first through hole 18 is provided on the front end surface of the filter residue bin 13, and a second through hole 19 is provided below the first through hole 18. After each plated article is taken out, the scraper 15 moves horizontally inside the moving groove 14 to scrape the residue generated on the surface of the plating solution to the first through hole 18 and enter the filter residue plate 16 inside the filter residue bin 13. The residue remains on the plate, and the liquid drips through the filter holes on the plate and flows into the hot-dip bin 4 through the second through hole 19 to prevent the residue from affecting the galvanizing quality. At the same time, the filter residue plate 16 can be taken out for cleaning by pulling up the lifting rod 17.

[0033] See also Figure 1-Figure 4 A filter residue plate 16 is arranged inside the filter residue bin 13 .

[0034] See also Figure 1-Figure 4 A lifting rod 17 is provided on the upper surface of the filter residue plate 16 .

[0035] Working principle: When in use, a preheating bin 5 is arranged on one side above the hot-dip trough 1, and the preheating bin 5 is connected to the hot-dip trough 4 by a liquid infusion tube 7. The zinc block is placed inside the preheating bin 5 to be melted first, and then the push plate 9 is pushed by the telescopic rod 10 to move, and the liquid enters the hot-dip trough 4 through the filter plate 8 and the liquid infusion tube 7, so that the hot-dip trough 4 can be automatically replenished with liquid, and the residue of the melted zinc block is prevented from entering the hot-dip trough 4. The heating tube 11 and the heating plate 12 inside the hot-dip trough 1 can fully guarantee its temperature, which solves the problem of the lack of automatic filling structure on the hot-dip galvanizing tank in the prior art. During the galvanizing operation, it is easy to avoid uneven galvanizing of objects due to less liquid in the tank, which affects the operation efficiency. In addition, a filter residue bin 13 is set on the inner wall of the hot-dip bin 4. After each plated object is taken out, the scraper 15 moves horizontally inside the moving tank 14 to scrape the residue generated on the surface of the plating solution to the first through hole 18 and enter the filter residue plate 16 inside the filter residue bin 13. The residue remains on the plate, and the liquid drips through the filter holes on the plate and flows into the hot-dip bin 4 through the second through hole 19, so as to avoid the residue affecting the galvanizing quality. At the same time, the filter residue plate 16 can be taken out for cleaning by pulling up the lifting rod 17.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A hot-dip galvanizing tank with automatic liquid replenishment, comprising a hot-dip galvanizing tank (1), support legs (2) being arranged on both sides of the bottom of the hot-dip galvanizing tank (1), a liquid drain pipe (3) being arranged on one end surface of the hot-dip galvanizing tank (1), and a support frame (6) being arranged on the other end surface of the hot-dip galvanizing tank (1); Features: Also includes: A hot-dip coating chamber (4) is arranged inside the hot-dip coating tank (1), a preheating chamber (5) is arranged on one side above the hot-dip coating chamber (4), a liquid infusion pipe (7) is arranged between the preheating chamber (5) and the hot-dip coating chamber (4), and a filter plate (8) is arranged on one end surface of the preheating chamber (5); A filter residue bin (13) is arranged on one side of the hot-dip bin (4), and movable grooves (14) are arranged on the inner walls of the front and rear end surfaces of the hot-dip bin (4). A scraper (15) is installed inside the movable groove (14), and the scraper (15) is slidably connected to the inside of the movable groove (14).

2. The hot-dip galvanizing tank with automatic liquid replenishment according to claim 1, characterized in that: A push plate (9) is provided inside the preheating chamber (5), and a telescopic rod (10) is installed on one side of the push plate (9).

3. The hot-dip galvanizing tank with automatic liquid replenishment according to claim 1, characterized in that: Heating tubes (11) are arranged on the inner walls of all four sides of the hot-dip bath (1), and a plurality of the heating tubes (11) are arranged.

4. The hot-dip galvanizing tank with automatic liquid replenishment according to claim 1, characterized in that: A heating plate (12) is provided at the bottom end of the hot dip tank (1).

5. The hot-dip galvanizing tank with automatic liquid replenishment according to claim 1, characterized in that: A first through hole (18) is provided on the front end surface of the filter residue bin (13), and a second through hole (19) is provided below the first through hole (18).

6. The hot-dip galvanizing tank with automatic liquid replenishment according to claim 1, characterized in that: A filter residue plate (16) is arranged inside the filter residue bin (13).

7. The hot-dip galvanizing tank with automatic liquid replenishment according to claim 6, characterized in that: A lifting rod (17) is provided on the upper surface of the filter residue plate (16).

Citation Information

Patent Citations

  • Basic part hot galvanizing tank

    CN214115679U

Cited By

  • Hot galvanizing tank capable of automatically supplementing liquid

    CN224620007U