Cotton condenser with dust collection structure
By designing integrated agencies in cotton, including filtering and removing components and cleaning components, the problem of inconvenience of the filter impurities in the existing cotton machine is solved, and effective dust removal effects and high practicality have been achieved.
Patent Information
- Application Number
- CN202420860874.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing cotton condenser with dust collecting structure is not convenient for cleaning impurities on the filter net. Long-term operation will lead to clogging of the filter holes and affecting the dust removal effect. It is average in practicality.
A cotton condenser with a dust collection structure is designed, which uses an integrated mechanism, including filtering and removing components and cleaning components. The filtering component can collect dust and impurities in cotton materials through the coordination of filters and cams; clean up the impurities accumulated on the filtering component through the coordination of the brush roller and electric retractable rod through the brush roller and electric retractable rod.
Through the design of the component, it can effectively clean up the impurities on the filtering component, avoid blocking holes, improve the dust removal effect, and enhance practicality.
Smart Images

Figure CN222412029U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton condensers, in particular to a cotton condenser with a dust collecting structure. Background Art
[0002] The condenser is an air flow cotton conveying and collecting device on the cotton opening and cleaning machine, which is mainly composed of a fan, a dust cage and a cotton stripping beater. Its working principle is to use the airflow generated by the fan suction to adsorb the cotton blocks output by the upstream machine on the surface of the dust cage through the cotton conveying pipe, and the fine impurities in the cotton material are sucked away and removed through the mesh on the surface of the dust cage. Some larger impurities cannot be sucked away and are knocked into the discharge port by the cotton stripping beater, and come into contact with the dust falling on the ground for the second time, causing the cotton material to adhere to dust impurities again.
[0003] The existing condenser with a dust collecting structure still has the following problems. The existing device generally drives the screen to collect impurities in the cotton material. Referring to the dust collecting structure of a condenser for hemp spinning disclosed in the patent application with reference to publication number CN217077889U, the utility model solves the problem that the cotton material discharged from the condenser is in direct contact with the ground and dust and impurities cannot be collected through the coordinated use of the condenser body, the collecting hopper, the filter box, the notch, the motor, the first disc, the first linkage column, the second disc, the hollow block, the second linkage column, the bearing seat, the support column, the collecting box, the fixed block, the collecting trough, the filter screen, the first slide groove and the first slide block. The utility model has the advantages of filtering larger impurities in the cotton material and collecting impurities by shaking up and down, thereby preventing the cotton material from directly contacting the ground.
[0004] However, the above-mentioned technical device filters and collects impurities in cotton by shaking the filter net up and down, but it is not convenient to clean the impurities on the filter net. After long-term operation, the impurities on the filter net will gradually accumulate, causing the filter holes to be blocked and affecting the dust removal effect. The practicality is general. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a condenser with a dust collecting structure, which solves the problem that the existing condenser with a dust collecting structure is inconvenient to clean impurities on the filter screen, and long-term operation may cause clogging of the filter holes and affect the dust removal effect, and the practicality is generally poor.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a condenser with a dust collection structure, comprising a condenser body, a mounting box is fixedly installed on the bottom surface of the condenser body, a feed hopper is fixedly installed on the bottom surface of the mounting box, an integrated mechanism is arranged inside the feed hopper for collecting and cleaning dust and impurities in the cotton material, and the integrated mechanism comprises:
[0007] A filter assembly is arranged inside the feed hopper to collect dust and impurities in the cotton material;
[0008] A cleaning component is arranged on the front and rear sides of the feed hopper for cleaning dust and impurities, the cleaning component includes a fixed box fixedly installed on the front and rear sides of the feed hopper, slots are opened on the front and rear sides of the inner cavity of the feed hopper, a magnetic strip is fixedly installed on the bottom surface of the slot, a movable door is movably hinged on the top surface of the slot, two electric telescopic rods are fixedly installed on the side of the inner cavity of the fixed box away from the movable door, a mounting plate is fixedly installed on the output ends of the two electric telescopic rods, two side panels and a DC motor are fixedly installed on the side of the mounting plate close to the movable door, and brush rollers are movably installed on the opposite sides of the two side panels.
[0009] Preferably, the bottom surface of the movable door is in close contact with the top surface of the magnetic strip, and one side of the notch passes through a side of the fixed box close to the feed hopper and extends to the interior of the fixed box.
[0010] Preferably, the output end of the DC motor passes through the outer sides of the two side plates and is fixedly mounted on the left side of the brush roller.
[0011] Preferably, the filtering assembly includes a filter screen movably installed inside the feed hopper, a driving motor is fixedly installed on the left and right sides of the feed hopper, cams are movably installed on the left and right sides of the inner cavity of the feed hopper, a collecting drawer is movably installed on the bottom surface of the inner cavity of the feed hopper, two limit blocks are fixedly installed on the left and right sides of the filter screen, two limit grooves are provided on the left and right sides of the inner cavity of the feed hopper, and springs are fixedly installed on the bottom surfaces of the two limit grooves.
[0012] Preferably, the output end of the driving motor moves through one side of the feed hopper and is fixedly mounted on one side of the cam, the front side of the collecting bin moves through the interior of the feed hopper and extends to the outside of the feed hopper, and the outside of the cam is tightly attached to the bottom surface of the filter.
[0013] Preferably, one side of the two limit blocks is slidably mounted inside the two limit grooves, and the top end of the spring is fixedly mounted on the bottom surfaces of the two limit blocks. Beneficial Effects
[0014] The utility model provides a condenser with a dust collecting structure. Compared with the prior art, it has the following beneficial effects:
[0015] (1) The condenser with a dust collecting structure can clean the accumulated impurities through the brush roller to avoid affecting the dust removal effect of the filter component. When in use, the DC motor is started to drive the brush roller to rotate, and then the electric telescopic rod is started to drive the mounting plate to move the brush roller toward the movable door. Then the brush roller will push the movable door open and enter the interior of the feed hopper. At this time, the brush roller will clean the impurities accumulated on the filter component to avoid affecting the subsequent dust removal effect of the filter component. It has good practicality.
[0016] (2) The condenser with dust collection structure can collect dust and impurities inside the cotton material through the cam and filter. When in use, the cotton material will fall to the top surface of the filter through the installation box. At this time, the drive motor is started to drive the cam to rotate so that the filter drives the cotton material to vibrate up and down. Then, the dust and debris in the cotton material will fall to the inside of the collection drawer through the filter for collection, which is convenient for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional appearance schematic diagram of the utility model;
[0018] Figure 2 This is a three-dimensional schematic diagram of the dust collection mechanism of the utility model;
[0019] Figure 3 It is a front cross-sectional three-dimensional appearance schematic diagram of the integrated mechanism of the utility model;
[0020] Figure 4 It is a schematic diagram of the three-dimensional appearance of the integrated mechanism of the utility model in side view;
[0021] Figure 5 It is a top view cross-sectional three-dimensional appearance schematic diagram of the integrated mechanism of the utility model;
[0022] Figure 6 For the utility model Figure 5 A in the middle is an enlarged schematic diagram of the appearance.
[0023] In the figure: 1- condenser body, 2- integrated mechanism, 21- filtering assembly, 211- driving motor, 212- cam, 213- filter screen, 214- collecting drawer, 215- spring, 216- limiting groove, 217- limiting block, 22- cleaning assembly, 221- fixed box, 222- magnetic strip, 223- movable door, 224- electric telescopic rod, 225- mounting plate, 226- brush roller, 227- notch, 228- side plate, 229- DC motor, 3- feeding hopper, 4- mounting box. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides two technical solutions:
[0026] Figure 1-Figure 6The first embodiment is shown: a condenser with a dust collecting structure, comprising a condenser body 1, a mounting box 4 is fixedly mounted on the bottom surface of the condenser body 1, a feed hopper 3 is fixedly mounted on the bottom surface of the mounting box 4, an integrated mechanism 2 is arranged inside the feed hopper 3 for collecting and cleaning dust and impurities in the cotton material, and the integrated mechanism 2 comprises:
[0027] A filter assembly 21 is arranged inside the feed hopper 3 and is used to collect dust and impurities in the cotton material;
[0028] A cleaning assembly 22 is arranged on the front and rear sides of the feed hopper 3 for cleaning dust and impurities. The cleaning assembly 22 includes a fixed box 221 fixedly installed on the front and rear sides of the feed hopper 3. Notches 227 are provided on the front and rear sides of the inner cavity of the feed hopper 3. A magnetic strip 222 is fixedly installed on the bottom surface of the notch 227. A movable door 223 is movably hinged on the top surface of the notch 227. Two electric telescopic rods 224 are fixedly installed on one side of the inner cavity of the fixed box 221 away from the movable door 223. A mounting plate 225 is fixedly installed on the output ends of the two electric telescopic rods 224. Two side plates 228 and a DC motor 229 are fixedly installed on the side of the mounting plate 225 close to the movable door 223. Brush rollers 226 are movably installed on the opposite sides of the two side plates 228 The bottom surface of the movable door 223 is tightly attached to the top surface of the magnetic strip 222, and the magnetic force of the magnetic strip 222 can make the movable door 223 tightly attached to the top surface of the magnetic strip 222 to prevent the cotton material from entering the interior of the fixed box 221 when the filter component 21 collects debris and dust in the cotton material. One side of the slot 227 passes through the side of the fixed box 221 close to the feed hopper 3 and extends to the interior of the fixed box 221. The output end of the DC motor 229 passes through the outer sides of the two side plates 228 and is fixedly installed on the left side of the brush roller 226. Starting the DC motor 229 can drive the brush roller 226 to rotate, and starting the two electric telescopic rods 224 can push the brush roller 226 to push open the movable door 223 and enter the interior of the feed hopper 3 to clean the filter component 21.
[0029] The brush roller 226 provided can clean up the accumulated impurities to avoid affecting the dust removal effect of the filter component 21. When in use, the DC motor 229 is started to drive the brush roller 226 to rotate, and then the electric telescopic rod 224 is started to drive the mounting plate 225 to move the brush roller 226 toward the movable door 223. Then the brush roller 226 will push the movable door 223 open and enter the interior of the feed hopper 3. At this time, the brush roller 226 will clean up the impurities accumulated on the filter component 21 to avoid affecting the subsequent dust removal effect of the filter component 21, and the practicability is good.
[0030] Figure 1-Figure 2 and Figure 4A second embodiment is shown, which mainly differs from the first embodiment in that: the filtering assembly 21 includes a filter screen 213 movably mounted inside the feed hopper 3, a driving motor 211 is fixedly mounted on both the left and right sides of the feed hopper 3, a cam 212 is movably mounted on both the left and right sides of the inner cavity of the feed hopper 3, a collecting drawer 214 is movably mounted on the bottom surface of the inner cavity of the feed hopper 3, two limit blocks 217 are fixedly mounted on both the left and right sides of the filter screen 213, and the two limit blocks 217 are convex, two limit grooves 216 are provided on both the left and right sides of the inner cavity of the feed hopper 3, and springs 215 are fixedly mounted on the bottom surfaces of the two limit grooves 216, the output end of the driving motor 211 movably passes through one side of the feed hopper 3 and is fixedly mounted on one side of the cam 212, and the driving motor is started 211 can drive the cam 212 to rotate, and the front side of the collecting drawer 214 can move through the interior of the feed hopper 3 and extend to the outside of the feed hopper 3, and it is convenient to pull out the collecting drawer 214 to clean the dust and debris that fall into the collecting drawer 214. The outer side of the cam 212 is tightly attached to the bottom surface of the filter screen 213, and when the cam 212 rotates, the filter screen 213 can be driven to vibrate up and down. One side of the two limit blocks 217 are slidably installed in the two limit grooves 216, and the two limit blocks 217 can limit the upper and lower vibration trajectory of the filter screen 213 through the two limit grooves 216. The top end of the spring 215 is fixedly installed on the bottom surface of the two limit blocks 217, and the tension of the spring 215 can make the filter screen 213 close to the outer side of the cam 212 through the limit block 217.
[0031] The dust and impurities inside the cotton material can be collected by the provided cam 212 and filter 213. When in use, the cotton material will fall onto the top surface of the filter 213 through the installation box 4. At this time, the driving motor 211 is started to drive the cam 212 to rotate so that the filter 213 drives the cotton material to vibrate up and down. Then, the dust and debris in the cotton material will fall into the collection drawer 214 through the filter 213 for collection, which is convenient for use.
[0032] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0033] When in use, the user connects the device to electricity, and then places the cotton material inside the cotton condenser body 1 for processing. After processing, the cotton material will fall to the bottom surface of the filter screen 213 through the installation box 4. At this time, the drive motor 211 is started to drive the cam 212 to rotate so that the filter screen 213 drives the cotton material to vibrate up and down, and then the dust and debris in the cotton material will pass through the filter screen 213 and fall into the collection drawer 214 for collection. When it is necessary to clean the impurities remaining on the top surface of the filter screen 213, the DC motor 229 is started to drive the brush roller 226 to rotate, and then the electric telescopic rod 224 is started to drive the installation plate 225 to move the brush roller 226 in the direction of the movable door 223, and then the brush roller 226 will push the movable door 223 open to enter When the brush roller 226 reaches the inside of the feed hopper 3, the brush roller 226 will clean the impurities accumulated on the filter screen 213 to avoid blocking the filter holes of the filter screen 213 and affecting the subsequent dust removal effect of the filter screen 213. After the cleaning is completed, the electric telescopic rod 224 is started to drive the brush roller 226 to retract into the fixed box 221. When the brush roller 226 enters the inside of the filter assembly 21, the movable door 223 will rotate downward due to its own gravity. When the movable door 223 rotates to the top surface of the magnetic strip 222, the magnetic force of the magnetic strip 222 will fix the position of the movable door 223, which is convenient for the subsequent dust removal of the filter assembly 21. When the dust removal is completed, the collecting drawer 214 can be pulled to drive the dust to be pulled out from the inside of the feed hopper 3 for cleaning.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A condenser with a dust collecting structure, comprising a condenser body (1), characterized in that: The bottom surface of the condenser body (1) is fixedly mounted with a mounting box (4), the bottom surface of the mounting box (4) is fixedly mounted with a feed hopper (3), the inside of the feed hopper (3) is provided with an integrated mechanism (2) for collecting and cleaning dust and impurities in the cotton material, the integrated mechanism (2) comprising: A filter assembly (21) is arranged inside the feed hopper (3) and is used to collect dust and impurities in the cotton material; A cleaning assembly (22) is arranged on the front and rear sides of the feed hopper (3) for cleaning dust and impurities. The cleaning assembly (22) comprises a fixed box (221) fixedly mounted on the front and rear sides of the feed hopper (3). Notches (227) are provided on the front and rear sides of the inner cavity of the feed hopper (3). A magnetic strip (222) is fixedly mounted on the bottom surface of the notch (227). A movable door (223) is movably hinged on the top surface of the notch (227). Two electric telescopic rods (224) are fixedly mounted on the side of the inner cavity of the fixed box (221) away from the movable door (223). A mounting plate (225) is fixedly mounted on the output ends of the two electric telescopic rods (224). Two side plates (228) and a DC motor (229) are fixedly mounted on the side of the mounting plate (225) close to the movable door (223). Brush rollers (226) are movably mounted on the opposite sides of the two side plates (228).
2. The condenser with a dust collecting structure according to claim 1, characterized in that: The bottom surface of the movable door (223) is in close contact with the top surface of the magnetic strip (222), and one side of the notch (227) passes through a side of the fixed box (221) close to the feed hopper (3) and extends to the interior of the fixed box (221).
3. The condenser with a dust collecting structure according to claim 1, characterized in that: The output end of the DC motor (229) passes through the outer sides of the two side plates (228) and is fixedly mounted on the left side of the brush roller (226).
4. The condenser with a dust collecting structure according to claim 1, characterized in that: The filtering assembly (21) comprises a filter screen (213) movably mounted inside the feed hopper (3); a driving motor (211) is fixedly mounted on both the left and right sides of the feed hopper (3); a cam (212) is movably mounted on both the left and right sides of the inner cavity of the feed hopper (3); a collecting drawer (214) is movably mounted on the bottom surface of the inner cavity of the feed hopper (3); two limit blocks (217) are fixedly mounted on both the left and right sides of the filter screen (213); two limit grooves (216) are provided on both the left and right sides of the inner cavity of the feed hopper (3); and springs (215) are fixedly mounted on the bottom surfaces of the two limit grooves (216).
5. The condenser with a dust collecting structure according to claim 4, characterized in that: The output end of the driving motor (211) movably passes through one side of the feed hopper (3) and is fixedly mounted on one side of the cam (212); the front side of the collecting bin (214) movably passes through the interior of the feed hopper (3) and extends to the outside of the feed hopper (3); the outside of the cam (212) is tightly attached to the bottom surface of the filter screen (213).
6. The condenser with a dust collecting structure according to claim 4, characterized in that: One side of the two limit blocks (217) is slidably mounted inside the two limit grooves (216), and the top end of the spring (215) is fixedly mounted on the bottom surface of the two limit blocks (217).
Citation Information
Patent Citations
Dust collection structure of condenser for bast fiber spinning processing
CN217077889U