Modularized light steel wall

Through the module chemical factory processing and integrated wall structure, the problem of slow installation, poor accuracy and pollution in existing technologies have been solved, and fast, high -precision wall installations and high sound insulation and low -cost products are realized.

CN222413582UActive Publication Date: 2025-01-28长春铸诚实业股份有限公司
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Patent Information

Application Number
CN202421143323.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-28
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When existing light steel keel walls are processed and installed on site, there are problems such as slow installation speed, low accuracy, dust pollution and metal cutting pollution, and are harmful to human health.

Method used

The module chemical factory processing method is used to integrate the structure of wall plates, rock wool, sound insulation board, vertical keel, and henglobl. Through the combination of positive and reflective hooks and gypsum boards, fast and high -precision wall installation is achieved.

Benefits of technology

The rapid installation and high -precision assembly of the wall have been achieved, reducing labor costs, avoiding on -site pollution, providing high sound insulation and low -cost products, and suitable for various public and civilian places.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a modularized light steel wall which comprises a modularized component, the modularized component structurally comprises a wall board, rock wool, a sound insulation board, rock wool and a wall board from left to right in sequence, and gypsum boards are arranged between the wall board and the rock wool and between the sound insulation board and the rock wool respectively. The upper end and the lower end of each modular component are provided with a sky rail of an L-shaped structure and a ground rail of a U-shaped structure respectively. A vertical keel and a transverse keel are arranged in the modular component; the two vertical keels are connected in the back-to-back direction through the positive and negative hooks. Compared with a wall body on-site processing and installing mode in the prior art, the wall body on-site processing and installing device has the advantages of being free of lineation and trepanning for installing the transverse keels to hang various wall boards, factory-like processing, capable of producing the whole wall body in a modularized mode, high in installing speed and precision, capable of effectively saving labor cost, environment-friendly on site, free of pollution, and capable of being repeatedly used. A product with high sound insulation and low cost is provided.
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Description

Technical Field

[0001] The utility model relates to the technical field of walls, in particular to a modular light steel wall. Background Art

[0002] The light steel keel wall in the prior art is completed by on-site processing and installation of light steel keel, rock wool filling, and gypsum board sandwiched on both sides. During on-site production, the wall panels must be marked to install horizontal keels and rear hanging panels. Some wall panels must be cut and installed on-site, such as opening switch and socket holes, gas connection holes, computer monitor holes, furniture equipment holes, etc. In addition, rock wool and gypsum boards cause dust pollution and metal cutting pollution during processing, which is also harmful to the human body, and the overall construction and installation speed is not high.

[0003] To solve the above problems, we proposed a modular light steel wall that can be factory processed, modularly produce the entire wall, and has a fast installation speed and high precision. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a modular light steel wall.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A modular light steel wall, comprising modular components, wherein the structural components comprise wallboard-rock wool-sound insulation board-rock wool-wallboard in sequence from left to right, and gypsum boards are respectively arranged between the wallboard and the rock wool, and between the sound insulation board and the rock wool;

[0007] The upper and lower ends of the modular components are respectively provided with an L-shaped ceiling rail and a U-shaped floor rail;

[0008] The modular components are provided with vertical keels and horizontal keels inside;

[0009] The two vertical keels are connected in a back-to-back direction through positive and negative hooks.

[0010] As a further solution of the utility model: the wall panel is a structure in which both ends of the steel plate are bent toward the same side to form a relative hook shape;

[0011] A side surface of the wall panel close to two sides is punched to form more than two rectangular holes distributed in an equidistant manner.

[0012] As a further solution of the utility model: the vertical keel is an integral bilaterally symmetrical table-like structure formed by bending a steel plate, a cavity is formed between the two legs of the vertical keel, and the rock wool is installed inside the cavity;

[0013] One end of the vertical keel located on the two legs is bent to form a double-layer edge.

[0014] As a further solution of the utility model: one side surface of the vertical keel located on both sides of the bottom of the cavity is bent inward to form a notch, and the inner wall of the notch is provided with an oblong hole;

[0015] The inner walls of the two notches corresponding to each other are provided with a same sealing strip;

[0016] A side surface of the vertical keel close to the two legs is bent to form two grooves, and the inner wall of the groove is provided with a through hole.

[0017] As a further solution of the utility model: the two side surfaces of the vertical keel are overlapped and folded toward the middle direction to form a U-shaped groove, the two side surfaces of the U-shaped groove are punched to form hook holes, and the two side surfaces of the vertical keel form steps with the two legs respectively, and one end of the gypsum board abuts against one side surface of the step.

[0018] As a further solution of the utility model: the transverse keel is a U-shaped structure formed by bending a steel plate, and two rivet holes are respectively arranged near the two end positions of the transverse keel.

[0019] As a further solution of the utility model: the wallboard is hung on the hook hole or the horizontal keel through the positive and negative hooks;

[0020] The positive and negative hooks are two symmetrical hook structures in opposite directions formed by bending a steel plate.

[0021] As a further solution of the utility model: sound insulation felt is provided on both sides of the modular components.

[0022] Compared with the prior art, the utility model provides a modular light steel wall, which has the following beneficial effects:

[0023] 1. The modular light steel wall adopts factory-style modular processing to integrate wall panels, rock wool, sound insulation panels, vertical keels and horizontal keels, as well as equipment boxes, threading tubes and other structures into the same light steel wall. Compared with the on-site processing and installation of walls in the prior art, there is no need to mark and drill holes to install horizontal keels to hang various wall panels. Factory processing can modularly produce the entire wall, with fast installation speed and high precision, which can effectively save labor costs, is environmentally friendly on-site and does not generate pollution, can be reused, and provides a high sound insulation and low-cost product.

[0024] 2. The utility model provides a product that can realize modular factory processing, has high partition wall strength, high sound insulation, and dual-use installation wall panels with fast installation speed, can be reused, and is environmentally friendly and pollution-free. The modular light steel keel wall dual-use wall realizes cost savings, has high partition wall strength, high sound insulation, high precision, and can be quickly assembled into a wall that can be reused and is environmentally friendly and pollution-free. It can be used in architectural decoration of various public places and civil places such as hospitals, hotels, shopping malls, guesthouses, airports, and office places. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a side view structural schematic diagram of a modular light steel wall proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of a top view structure of a modular light steel wall proposed by the utility model;

[0027] Figure 3 This is a schematic diagram of the front view structure of the vertical keel of a modular light steel wall proposed by the utility model;

[0028] Figure 4 A schematic diagram of the side view structure of the vertical keel of a modular light steel wall proposed by the utility model;

[0029] Figure 5 This is a schematic structural diagram of the connection state of two vertical keels of a modular light steel wall proposed by the utility model;

[0030] Figure 6 This is a schematic diagram of the rear view structure of the horizontal keel of a modular light steel wall proposed by the utility model;

[0031] Figure 7 This is a schematic diagram of the front and back hook structure of a modular light steel wall proposed by the utility model;

[0032] Figure 8 This is a schematic diagram of the positive and negative hook side structure of a modular light steel wall proposed by the utility model;

[0033] Fig. 9 This is a schematic diagram of the top view structure of the positive and negative hooks of a modular light steel wall proposed by the utility model;

[0034] Fig.10 A schematic diagram of a wall panel structure of a modular light steel wall proposed by the utility model;

[0035] Fig.11 The utility model is a schematic diagram of the side structure of a wall panel of a modular light steel wall.

[0036] In the figure: 1 ceiling rail, 2 sound insulation board, 3 wall panel, 301 rectangular hole, 4 floor rail, 5 gypsum board, 6 vertical keel, 601 oblong hole, 602 through hole, 603 groove, 604 notch, 605 cavity, 606 U-shaped groove, 7 rock wool, 8 sealing strip, 9 positive and negative hooks, 10 horizontal keel, 1001 rivet hole. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0038] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0039] Example 1

[0040] A modular light steel wall, such as Figure 1-11 As shown, it includes modular components, and the structural components of the modular components include wallboard 3-rock wool 7-sound insulation board 2-rock wool 7-wallboard 3 from left to right, wherein gypsum board 5 is respectively arranged between the wallboard 3 and the rock wool 7, and between the sound insulation board 2 and the rock wool 7;

[0041] Preferably, sound insulation felt may be bonded to both side outer surfaces of the modular components to enhance the sound insulation effect of the wall.

[0042] Furthermore, the modular components are provided with vertical keels 6 and horizontal keels 10 inside;

[0043] Among them, Fig.11 As shown, the wall panel 3 is a structure in which both ends of the steel plate are bent toward the same side to form a relative hook shape;

[0044] Preferably, Fig.10 As shown, a side surface of the wall panel 3 close to both sides is punched to form a plurality of rectangular holes 301 distributed in an equidistant manner; the rectangular holes 301 can be used to hang the positive and negative hooks 9.

[0045] Among them, Figure 2-5 As shown, the vertical keel 6 is an integrated bilaterally symmetrical table-like structure formed by bending a steel plate;

[0046] Preferably, the thickness of the vertical keel 6 is 0.6 mm;

[0047] Furthermore, a cavity 605 is formed between the two legs of the vertical keel 6, and the rock wool 7 is installed inside the cavity 605;

[0048] Preferably, the width of the cavity 605 is 40 mm;

[0049] Furthermore, one side of the vertical keel 6 located on both sides of the bottom of the cavity 605 is bent inward to form a notch 604 with a depth of 2 mm, and the inner wall of the notch 604 is provided with an oblong hole 601 with a diameter of 27 mm; the oblong hole 601 can be used for threading a wire tube.

[0050] Furthermore, one end of the vertical keel 6 located on the two legs is bent to form a double-layer edge, which is used to increase the edge strength of the vertical keel 6.

[0051] Preferably, the side surface of the vertical keel 6 close to the two legs is bent to form two grooves 603, and the inner wall of the groove 603 is provided with a through hole 602;

[0052] Further preferably, the diameter of the through hole 602 is 5.2 mm, and is used for riveting with the wall cross keel 10 or equipment.

[0053] Furthermore, the two side surfaces of the vertical keel 6 are overlapped and folded toward the middle direction to form a U-shaped groove 606, and the two side surfaces of the U-shaped groove 606 are punched to form hook holes, and the two side surfaces of the vertical keel 6 form steps with the two legs respectively, and one end of the gypsum board 5 abuts against one side surface of the step; the hook hole is used to hang the positive and negative hooks 9, so that the two vertical keels 6 can be merged and connected.

[0054] Further, such as Figure 2 and Figure 5 As shown, the two vertical keels 6 are connected in a back-to-back direction through positive and negative hooks 9, and the inner walls of the two corresponding slots 604 are provided with the same sealing strip 8;

[0055] Preferably, the wall panel 3 is also hung in the hook hole on the vertical keel 6 through the positive and negative hooks 9;

[0056] Among them, Figure 1 and Figure 6 As shown, the transverse keel 10 is a U-shaped structure formed by bending a steel plate;

[0057] Preferably, the wall panel 3 can also be hung on the horizontal keel 10 through the positive and negative hooks 9;

[0058] Preferably, the horizontal keel 10 is provided with two rivet holes (1001) with the same hole spacing as the vertical keel 6 near the two end positions; by providing the rivet holes 1001 to connect the vertical keel 6, the corresponding wall horizontal keel 10 can be adjusted and installed according to the height of the vertical keel 6.

[0059] Further preferably, the diameter of the rivet hole 1001 is 5.2 mm.

[0060] As a supplement, Figure 1-2 and Figure 7-9 As shown, the positive and negative hooks 9 are two symmetrical hook-shaped structures in opposite directions formed by bending a steel plate;

[0061] Preferably, the thickness of the positive and negative hooks 9 is 2 mm; the vertical keel 6 and the hanging plate can be connected by the positive and negative hooks 9, and the assembly and disassembly are simple.

[0062] Working principle: The utility model adopts factory-style modular processing to integrate wall panels 3-rock wool 7-sound insulation board 2, vertical keels 6 and horizontal keels 10, as well as equipment boxes, wire threading pipes and other structures into the same light steel wall. Compared with the on-site processing and installation of walls in the prior art, there is no need to mark and drill holes to install horizontal keels 10 to hang various wall panels 3, and the entire wall can be produced in a modular manner.

[0063] The utility model adopts a modular production method to make the opening precise. The wall panel 3 is hung on the vertical keel 6 by using the positive and negative hooks 9, and the horizontal keel 10 can also be installed on the positive and negative hooks 9 to hang the wall panel 3 horizontally. The installation speed is fast and the precision is high. Factory processing can effectively save labor costs, the on-site environmental protection does not generate pollution, and it can be used repeatedly, providing a high sound insulation and low-cost product.

[0064] Example 2

[0065] A modular light steel wall, such as Figure 1 As shown, this embodiment makes the following supplements on the basis of the embodiment 1: the upper and lower ends of the modular components are respectively provided with a ceiling rail 1 and a floor rail 4;

[0066] The overhead rail 1 is an L-shaped structure formed by bending a steel plate, and two of them can be provided for easy installation.

[0067] The ground rail 4 is a U-shaped structure formed by bending a steel plate.

[0068] Working principle: The utility model provides a product that can realize modular factory processing, has high partition wall strength, high sound insulation, dual-use installation wall panel 3, fast installation speed, repeated use, environmental protection and pollution-free.

[0069] The modular light steel keel wall of the utility model realizes cost savings, has high partition wall strength, high sound insulation, high precision, and can be quickly assembled into a wall for repeated use. It is an environmentally friendly and pollution-free product and can be used for architectural decoration in various public places and civil places such as hospitals, hotels, shopping malls, guesthouses, airports, and offices.

[0070] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A modular light steel wall, comprising modular components, characterized in that: The modular components are structurally composed of wallboard (3)-rock wool (7)-sound insulation board (2)-rock wool (7)-wallboard (3) from left to right, and gypsum boards (5) are respectively arranged between the wallboard (3) and the rock wool (7), and between the sound insulation board (2) and the rock wool (7); The upper and lower ends of the modular components are respectively provided with an L-shaped ceiling rail (1) and a U-shaped floor rail (4); A vertical keel (6) and a horizontal keel (10) are arranged inside the modular component; The two vertical keels (6) are connected in a back-to-back direction via forward and reverse hooks (9).

2. A modular light steel wall according to claim 1, characterized in that: The wall panel (3) is a structure in which both ends of a steel plate are bent toward the same side to form a relative hook shape; A side surface of the wall panel (3) close to both sides is punched to form more than two rectangular holes (301) distributed at equal intervals.

3. A modular light steel wall according to claim 2, characterized in that: The vertical keel (6) is an integral bilaterally symmetrical table-like structure formed by bending a steel plate, a cavity (605) is formed between two legs of the vertical keel (6), and the rock wool (7) is installed inside the cavity (605); One end of the vertical keel (6) located on the two legs is bent to form a double-layer edge.

4. A modular light steel wall according to claim 3, characterized in that: One side surface of the vertical keel (6) located on both sides of the bottom of the cavity (605) is bent inward to form a notch (604), and the inner wall of the notch (604) is provided with an oblong hole (601); The inner walls of the two corresponding notches (604) are provided with a same sealing strip (8); A side surface of the vertical keel (6) close to the two legs is bent to form two grooves (603), and the inner wall of the groove (603) is provided with a through hole (602).

5. A modular light steel wall according to claim 4, characterized in that: The two side surfaces of the vertical keel (6) are overlapped and folded toward the middle direction to form a U-shaped groove (606), and the two side surfaces of the U-shaped groove (606) are punched to form hook holes, and the two side surfaces of the vertical keel (6) and the two legs form steps, and one end of the gypsum board (5) is in contact with one side surface of the step.

6. A modular light steel wall according to claim 5, characterized in that: The transverse keel (10) is a U-shaped structure formed by bending a steel plate, and two rivet holes (1001) are respectively arranged near the two end positions of the transverse keel (10).

7. The modular light steel wall according to claim 6, characterized in that: The wall panel (3) is hung on the hook hole or the horizontal keel (10) through the positive and negative hooks (9); The positive and negative hooks (9) are two symmetrical hook-shaped structures in opposite directions formed by bending a steel plate.

8. The modular light steel wall according to claim 1, characterized in that: Sound insulation felts are arranged on both sides of the modular component.