One-way sealing air cylinder for cooling water hole of crystallizer

By designing the cooling water hole of the crystal device, a unidirectional sealing cylinder, using the air control system to adjust the ripple air spring to drive the piston movement to move the control of the cooling water holes, solve the uncontrollable cooling water in the existing technology, The problem ensures the performance structure and quality stability of the ingot.

CN222415495UActive Publication Date: 2025-01-28CHONGQING ALUMINUM MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421251312.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-28
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When the pressure and flow rate of the existing crystallizer cooling water adjustment system changes, the water outlet hole will be inconvenient and the injection angle will change, resulting in the uncontrollable cooling effect of the aluminum alloy ingot, affecting the performance and quality stability of the finished product.

Method used

Design a crystallizer cooling water hole unilateral sealing cylinder, adjust the air pressure in the body through the air control cylinder, and use the wavelet air spring to drive the piston rod and the sealed head to move the controlling the cooling water holes. Adjust the amount of cooling water.

Benefits of technology

A precise control of the amount of cooling water is realized, the performance structure and quality stability of the ingot are ensured, and the quality of product quality is unstable due to the uncontrollable cooling water volume.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the relevant technical field of metallurgical industry equipment, and particularly relates to a crystallizer cooling water hole one-way sealing air cylinder which comprises a cylinder body of a barrel-shaped structure, a sealing cover with a through hole arranged at the opening end, a piston rod arranged in the sealing cover, a piston head arranged at one end of the piston rod, a mounting seat arranged at the other end of the piston rod and a corrugated pipe air spring sleeved on the piston rod. The end, away from the sealing cover, of the cylinder body is provided with a connecting shaft, the connecting shaft is provided with a mounting plate, and the side wall of the cylinder body is provided with an air hole. The air pressure in the cylinder body is adjusted through air control, the corrugated pipe air spring stretches out and draws back through the effect of the air pressure on the corrugated pipe air spring, the corrugated pipe air spring stretches out and draws back to drive the piston rod to move, then the sealing head is driven to move, the sealing head can control opening and closing of the cooling water hole, and then the purpose of controlling the cooling water amount is achieved. The performance structure of the cast ingot is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field related to metallurgical industry equipment, in particular to a one-way sealing cylinder for a cooling water hole of a crystallizer. Background Art

[0002] The crystallizer is the most critical component of the continuous casting machine. Its structure, value and performance parameters play a decisive role in the quality of the ingot and the production capacity of the casting machine.

[0003] The cooling water adjustment of the existing crystallizer relies on the flow and pressure adjustment of the crystallizer water supply system. When the pressure and flow change, the water outlet will be inconvenient and the injection angle will change. The cooling effect on the aluminum alloy ingot is unpredictable, and the performance of the finished product produced by the aluminum alloy ingot cannot be controlled, resulting in poor product quality stability.

[0004] In view of the above problems, the utility model document proposes a one-way sealing cylinder for a crystallizer cooling water hole. Utility Model Content

[0005] The utility model provides a one-way sealing cylinder for a cooling water hole of a crystallizer, which controls two cooling water channels of the crystallizer and ensures the performance structure of the ingot, so that the cooling water hole is controllable, the operation is convenient, and the stability of the ingot quality is ensured.

[0006] The utility model provides the following technical solutions:

[0007] A one-way sealed cylinder for a cooling water hole of a crystallizer, comprising a cylinder body of a barrel-shaped structure, a sealing cover with a through hole fixedly arranged at an open end thereof, a piston rod slidably arranged in the sealing cover, a piston head arranged at one end of the piston rod located outside the cylinder body, and a mounting seat arranged at the other end located inside the cylinder body, a bellows air spring sleeved on the piston rod, two ends of the bellows air spring being respectively fixedly connected to the sealing cover and the mounting seat, a connecting shaft being arranged at an end face of the cylinder body away from the sealing cover, a mounting plate with a mounting hole being fixed on the connecting shaft, and an air hole communicating with the inside of the cylinder body being arranged on a side wall of the end face of the cylinder body;

[0008] One end of the through hole is connected to the interior of the bellows air spring, and the other end is adjacent to the piston head.

[0009] Furthermore, a sealing disk is fixedly provided at a position of the piston rod close to the piston head. The sealing disk is located between the piston head and the sealing cover, and a sealing gasket is coated on the surface of the sealing disk.

[0010] Furthermore, annular grooves are provided on the outer side wall of the cylinder body at both sides of the air control, and sealing rings are clamped in the annular grooves.

[0011] Furthermore, one end of the piston rod located in the cylinder body is provided with a thread, the mounting seat is provided with a threaded hole, and the end of the piston rod is threadedly connected in the threaded hole.

[0012] Furthermore, the mounting seat includes a connecting seat and an annular baffle, a threaded hole is arranged on one end face of the connecting seat, an annular baffle is arranged on the outer side wall of the connecting seat, and the bellows air spring is fixed on the annular baffle.

[0013] In the utility model, the air pressure in the cylinder is adjusted by air control, and the air pressure acts on the bellows air spring, so that the bellows air spring is expanded and contracted. The expansion and contraction of the bellows air spring will drive the piston rod to move, and then drive the sealing head to move. The movement of the sealing head can control the opening and closing of the cooling water hole, thereby achieving the purpose of controlling the cooling water volume and ensuring the performance structure of the ingot. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic cross-sectional structure diagram of an initial state of a one-way sealing cylinder for a crystallizer cooling water hole provided by an embodiment of the utility model;

[0015] Figure 2 A schematic cross-sectional structure diagram of a one-way sealed cylinder air intake state of a crystallizer cooling water hole provided in an embodiment of the utility model.

[0016] Reference numerals:

[0017] 1. Cylinder body; 2. Mounting seat; 3. Sealing seat; 4. Piston rod; 5. Sealing head; 6. Bellows air spring; 7. Sealing disk; 8. Sealing gasket; 9. Mounting plate; 10. Mounting hole; 11. Connecting shaft; 12. Annular groove; 13. Sealing ring; 14. Air hole; 15. Through hole. DETAILED DESCRIPTION

[0018] The embodiments of the present invention are described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0019] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present utility model, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present utility model.

[0020] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.

[0021] In the embodiment of the present invention, "and / or" is only a description of the association relationship of the associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0022] References to "one embodiment" or "some embodiments" etc. described in this specification mean that one or more embodiments of the utility model include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, the statements "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.

[0023] Example:

[0024] Reference Figure 1 and Figure 2As shown, a one-way sealed cylinder for a cooling water hole of a crystallizer comprises a cylinder body 1 of a barrel-shaped structure, a sealing cover with a through hole 15 is fixedly arranged at its open end, a piston rod 4 is slidably arranged in the sealing cover, a piston head is arranged at one end of the piston rod 4 located outside the cylinder body 1, and a mounting seat 2 is arranged at the other end located inside the cylinder body 1, a bellows air spring 6 is sleeved on the piston rod 4, and both ends of the bellows air spring 6 are respectively fixedly connected to the sealing cover and the mounting seat 2, a connecting shaft 11 is arranged on the end face of the cylinder body 1 away from the sealing cover, a mounting plate 9 with a mounting hole 10 is fixed on the connecting shaft 11, and an air hole 14 connected to the inside of the cylinder body 1 is arranged on the side wall of the end face of the cylinder body 1;

[0025] One end of the through hole 15 is connected to the interior of the bellows air spring 6 , and the other end is adjacent to the piston head.

[0026] A closed space is formed inside the cylinder body 1 through the sealing cover, the air pressure inside the cylinder body 1 can be controlled through the air hole 14, the cooling water hole can be closed through the piston head, and the through hole 15 is convenient for the bellows air spring 6 to inhale air when it is extended or retracted. The two ends of the bellows air spring 6 are respectively fixed on the sealing cover and the mounting seat 2, and the sealing cover is fixedly connected to the cylinder body 1, so that the bellows air spring 6 can drive the mounting seat 2 to move when it is extended or retracted, and the movement of the mounting seat 2 can drive the piston rod 4 to move, and then drive the piston head to move. The movement of the piston head can close or open the cooling water hole, thereby controlling the amount of cooling water.

[0027] The sealing cylinder is mounted on the crystallizer through a mounting plate 9 with mounting holes 10 and fixed through bolts matching the mounting holes 10 .

[0028] A sealing disk 7 is fixedly provided at a position of the piston rod 4 close to the piston head. The sealing disk 7 is located between the piston head and the sealing cover, and a sealing gasket 8 is covered on the surface of the sealing disk 7 .

[0029] The sealing head 5 is used to block the cooling water hole, and the sealing effect is further improved through the sealing gasket 8 on the sealing disk 7 to prevent the cooling water from penetrating from the gap, thereby ensuring the accuracy of the cooling water volume control.

[0030] The outer wall of the cylinder body 1 is provided with annular grooves 12 on both sides of the air control, and a sealing ring 13 is clamped in the annular groove 12 .

[0031] The sealing effect of the air hole 14 on the outer wall of the cylinder body 1 is improved by the sealing ring 13 to ensure that when the air hole 14 is delivering air, the air pressure inside the cylinder body 1 can be increased, thereby compressing the bellows air spring 6, so that the piston rod 4 extends, ensuring the normal operation of the sealed cylinder.

[0032] One end of the piston rod 4 located in the cylinder body 1 is provided with a thread, and the mounting seat 2 is provided with a threaded hole, and the end of the piston rod 4 is threadedly connected in the threaded hole.

[0033] The mounting seat 2 is threadedly connected to the piston rod 4 for easy assembly.

[0034] The mounting seat 2 includes a connecting seat and an annular baffle. A threaded hole is arranged on one end surface of the connecting seat, and an annular baffle is arranged on the outer side wall of the connecting seat. The bellows air spring 6 is fixed on the annular baffle.

[0035] The connecting seat is used to connect with the piston rod 4, and the annular baffle is convenient for connecting with the bellows air spring 6.

[0036] When in use, the sealing cylinder is installed at the cooling water hole of the crystallizer through the mounting plate 9 and the bolts. The distance between the sealing head 5 and the end face of the water hole is less than the stroke of the piston rod 4. Under normal circumstances, the water hole forms a passage, and the two water chambers are connected. When the amount of cooling water needs to be reduced, the air path is connected, so that the gas is transported from the air hole 14 to the inside of the cylinder body 1. The air pressure inside the cylinder body 1 rises, and the bellows air spring 6 inside it is squeezed, causing the bellows air spring 6 to contract. The contraction of the bellows will drive the mounting seat 2 to move toward the sealing seat 3, and the sealing seat 3 is connected to the piston rod 4, thereby driving the piston rod 4 to slide toward the sealing seat 3, so that the sealing head 5 moves toward the water hole. Finally, the sealing head 5 blocks the water hole, and the sealing gasket 8 seals the water hole around and closes the water hole, thereby closing the passage between the two water chambers, thereby maintaining the cooling water injection state and reducing the amount of cooling water. When the amount of cooling water is to be increased, the air source is closed to reduce the air pressure in the cylinder 1, and the bellows air spring 6 absorbs air from the through hole 15 and stretches, driving the mounting seat 2 to move, and then driving the sealing head 5 to move. The sealing head 5 is separated from the water hole, thereby connecting the two water chambers and increasing the cooling water supply.

[0037] In actual use, the sealing seat 3 is welded and fixedly connected to the cylinder body 1 to ensure the sealing inside the cylinder body 1 and the normal use of the sealed cylinder.

[0038] The mounting plate 9 is welded and fixed to the connecting shaft 11 to ensure the firmness of the mounting plate 9 and ensure that the sealing cylinder can be firmly mounted on the crystallizer through the mounting plate 9. At the same time, the mounting plate 9 ensures that the sealing head 5 of the sealing cylinder can accurately block the water hole during work.

[0039] The cooling water volume of the ingot can be effectively and controllably adjusted to ensure the performance structure of the ingot and prevent the ingot quality from being unstable due to uncontrollable cooling water volume.

[0040] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model; in the absence of conflicts, the embodiments of the utility model and the features in the embodiments can be combined with each other. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A one-way sealing cylinder for a crystallizer cooling water hole, characterized in that: A cylinder body comprising a barrel-shaped structure, a sealing cover with a through hole is fixedly arranged at an open end thereof, a piston rod is slidably arranged in the sealing cover, a piston head is arranged at one end of the piston rod located outside the cylinder body, and a mounting seat is arranged at the other end located inside the cylinder body, a bellows air spring is sleeved on the piston rod, and the two ends of the bellows air spring are respectively fixedly connected to the sealing cover and the mounting seat, a connecting shaft is arranged at the end face of the cylinder body away from the sealing cover, a mounting plate with a mounting hole is fixed on the connecting shaft, and an air hole connected to the inside of the cylinder body is arranged on the side wall of the end face of the cylinder body; One end of the through hole is connected to the interior of the bellows air spring, and the other end is adjacent to the piston head.

2. A one-way sealing cylinder for a crystallizer cooling water hole according to claim 1, characterized in that: A sealing disk is fixedly arranged at a position of the piston rod close to the piston head. The sealing disk is located between the piston head and the sealing cover, and a sealing gasket is coated on the surface of the sealing disk.

3. A one-way sealing cylinder for a crystallizer cooling water hole according to claim 2, characterized in that: The outer wall of the cylinder body is provided with annular grooves on both sides of the air control, and sealing rings are clamped in the annular grooves.

4. A one-way sealing cylinder for cooling water holes of a crystallizer according to claim 3, characterized in that: One end of the piston rod located in the cylinder body is provided with a thread, the mounting seat is provided with a threaded hole, and the end of the piston rod is threadedly connected in the threaded hole.

5. The one-way sealing cylinder for cooling water holes of a crystallizer according to claim 4, characterized in that: The mounting seat comprises a connecting seat and an annular baffle, a threaded hole is arranged on one end face of the connecting seat, an annular baffle is arranged on the outer side wall of the connecting seat, and the bellows air spring is fixed on the annular baffle.