Automobile intermediate shaft with high adaptability

By setting up tanks, limited components, and auxiliary limit components on the middle shaft of the car, the flexible replacement and fixation of the plate tooth is achieved, and the high experimental costs and inefficient issues caused by the intermediate shaft frequency replacement of the existing technology are solved. Improve the efficiency of the experiment and extend the life of the intermediate shaft.

CN222415616UActive Publication Date: 2025-01-28LUAN ELABORATION FORGE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421079821.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-28
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing intermediate shafts need to be replaced frequently in gear meshing experiments, resulting in high experimental cost and low efficiency. The integrated intermediate shaft can only be used for experiments and cannot be put into use.

Method used

A highly adaptive automotive intermediate shaft is designed. By setting up the adjustment slot, limit component, and auxiliary limit components on the shaft, the flexible replacement and fixation of the plate tooth is suitable for discolar experiments with different parameters.

Benefits of technology

The rapid replacement and fixation of the disc teeth are achieved, the cost and time of the experiment are reduced, the test efficiency is improved, and the problems that cannot be put into use due to the middle shaft cannot be put into use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222415616U_ABST
    Figure CN222415616U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of automobile parts, and discloses a high-adaptability automobile intermediate shaft which comprises a shaft body, two disc teeth are movably installed on the shaft body, the disc teeth are connected to the shaft body in a sleeved mode, a position adjusting groove is formed in the shaft body, four sets of limiting assemblies are arranged on the shaft body, and auxiliary limiting assemblies are arranged on the disc teeth. The limiting assembly is arranged, when disc teeth with different parameters are replaced, the adjusting sleeve is moved according to the to-be-installed positions of the disc teeth with the different parameters, then the replaced disc teeth are moved to the position of the adjusting sleeve and the inner hoop, and the inner hoop is connected with the anti-disengaging clamping groove in the inner wall of the disc teeth in a clamped mode so that the disc teeth can be fixed. Then, the side positioning sleeves on the two sides are moved to the positions where the side positioning sleeves are attached to the disc teeth, second bolts are rotated to clamp the two side positioning sleeves, the side positioning sleeves are tightly attached to the inner walls of the position adjusting grooves, the disc teeth are limited from the two sides, the disc teeth are fixed, replacement and fixation of the disc teeth are achieved, and therefore the device is suitable for experiments of the disc teeth with different parameters.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts, in particular to an automobile intermediate shaft with high adaptability. Background Art

[0002] The intermediate shaft is a shaft in the car gearbox. The shaft itself is integrated with the gear. Its function is to connect the first shaft and the second shaft. By changing the shift lever, different gears are selected to mesh with each other, so that the two shafts can output different speeds, directions and torques. Usually, the gear meshing test needs to be carried out on the intermediate shaft after production.

[0003] When producing intermediate shafts, the gear parameters in the intermediate shafts will be different. The intermediate shafts generally used for experiments are integrally formed. When doing gear meshing experiments on different intermediate shafts, new shafts and gears need to be re-produced. Generally speaking, intermediate shafts with different parameters have the same shaft size and only differ in gear parameters and positions. At the same time, after the experiment is completed, the intermediate shaft used for the experiment is only used for the experiment and will not be put into subsequent installation and use, which greatly increases the overall experimental cost.

[0004] Therefore, we propose an automobile intermediate shaft with high adaptability. Utility Model Content

[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides an automobile intermediate shaft with high adaptability.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automobile intermediate shaft with high adaptability, comprising a shaft body, two disc teeth are movably mounted on the shaft body, the disc teeth are sleeved on the shaft body, a positioning groove is opened on the shaft body, four groups of limit assemblies are arranged on the shaft body, and an auxiliary limit assemblies are arranged on the disc teeth;

[0007] The limit assembly comprises an adjusting sleeve, which is movably mounted on the adjusting groove. Two inner clamps are fixedly mounted between every two adjacent adjusting sleeves. The inner wall of the disc teeth is provided with an anti-dropping clamping groove matched with the inner clamp.

[0008] Preferably, the inner diameter of the adjustment sleeve is the same as the inner diameter of the adjustment groove, the inner clamp is composed of two half-circle rings with trapezoidal cross-sections, and the inner clamp is clamped with the anti-dropping groove.

[0009] Preferably, the limit assembly also includes a positioning hole, which is opened on the adjustment groove, a first bolt is threadedly connected to the adjustment sleeve, side positioning sleeves are arranged on both sides of the disc teeth, and a second bolt is threadedly connected between the upper and lower adjacent side positioning sleeves.

[0010] Preferably, the first bolt is rotated downward and extended when the position is relative to the positioning hole and is threadedly connected to the positioning hole. A groove is provided on the adjustment sleeve. The first bolt is rotated downward and threadedly connected to the positioning hole and then received into the interior of the groove. The inner diameter of the side positioning sleeve is the same as the inner diameter of the adjustment groove. The second bolt is threadedly connected to the two side positioning sleeves, and the two side positioning sleeves are fixed to each other by the second bolt.

[0011] Preferably, the auxiliary limiting assembly includes an inner gasket groove, which is arranged on the inner wall of the disc tooth and at both ends of the disc tooth, and two inner gasket sleeves are movably installed on both sides of the disc tooth.

[0012] Preferably, the two inner gasket grooves are opened on both sides of the anti-dropping slot, the two inner gasket sleeves on the upper and lower sides fit each other, the inner gasket sleeves and the inner walls of the inner gasket grooves fit each other, one end wall of the inner gasket sleeve fits with the side positioning sleeve, and the inner diameter of the inner gasket sleeve is the same as the inner diameter of the adjustment slot.

[0013] Preferably, the auxiliary limiting assembly also includes slots, four slots are opened on the inner side of the inner pad groove, positioning strips are fixedly installed on the inner pad sleeve at positions corresponding to the slots, the positioning strips are movably connected to the slots, the positioning strips and the inner walls of the slots fit each other, and an elastic pad is fixedly installed on the side of the side positioning sleeve close to the disc teeth.

[0014] The utility model provides an automobile intermediate shaft with high adaptability, which has the following improvements and advantages compared with the prior art: by setting a limiting component, when replacing disc teeth with different parameters, the adjusting sleeve is moved according to the position where the disc teeth with different parameters are to be installed, after the adjusting sleeve is moved into position, the first bolt is rotated to the corresponding positioning hole for threaded connection to position the adjusting sleeve and the inner clamp, and then the replaced disc teeth are moved to the adjusting sleeve and the inner clamp, the inner clamp is clamped with the anti-dropping groove on the inner wall of the disc teeth to fix the disc teeth, and then the side positioning sleeves on both sides are moved to the position where the disc teeth are in contact with each other and the second bolt is rotated to clamp the two side positioning sleeves, the side positioning sleeves are tightly attached to the inner wall of the adjustment groove and limit the disc teeth from both sides to fix the disc teeth, so as to realize the replacement and fixation of the disc teeth, thereby being suitable for experiments of disc teeth with different parameters and reducing the cost of the experiment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0016] Figure 1A schematic diagram of the structure of a highly adaptable automobile intermediate shaft proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the installation of a highly adaptable automobile intermediate shaft limit assembly proposed by the utility model;

[0018] Figure 3 A schematic diagram of the structure of a highly adaptable automobile intermediate shaft limit assembly proposed by the utility model;

[0019] Figure 4 A schematic diagram of the structure of a secondary limiter assembly in an automobile intermediate shaft with high adaptability proposed by the utility model;

[0020] Figure 5 A schematic diagram of the structure of a middle plate gear of an automobile intermediate shaft with high adaptability proposed by the utility model;

[0021] Figure 6 The utility model is a structural schematic diagram of a middle side positioning sleeve of an automobile intermediate shaft with high adaptability.

[0022] Legend:

[0023] 1. Shaft body; 2. Disc teeth; 3. Adjustment groove; 4. Positioning hole; 5. Adjustment sleeve; 6. Inner clamp; 7. First bolt; 8. Side positioning sleeve; 9. Second bolt; 10. Inner gasket sleeve; 11. Positioning strip; 12. Anti-drop slot; 13. Inner gasket slot; 14. Slot; 15. Elastic pad. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] A highly adaptable automobile intermediate shaft, such as Figure 1 - Figure 6As shown, it includes a shaft body 1, on which two disc teeth 2 are movably installed, and the disc teeth 2 are sleeved on the shaft body 1. When the disc teeth 2 need to be replaced during the experiment, the disc teeth 2 can be directly removed from the shaft body 1. The shaft body 1 is provided with a positioning groove 3, and the positioning groove 3 is a groove with a circular cross-section. Four groups of limit assemblies are arranged on the shaft body 1, and the limit assemblies can limit and fix the disc teeth 2. Auxiliary limit assemblies are arranged on the disc teeth 2, and the auxiliary limit assemblies can cooperate with the limit assemblies to limit and fix the disc teeth 2; by setting the limited position assembly, the movable disc The position of the tooth 2 on the shaft body 1 can be adjusted. When conducting a gear meshing experiment, different disc teeth 2 can be replaced according to the test parameters and the installation position of the disc teeth 2 on the shaft body 1 can be adjusted. After the disc teeth 2 are replaced and adjusted in place, the disc teeth 2 can be limited and fixed by using a limit assembly, and the stability of the disc teeth 2 during installation can be improved in conjunction with an auxiliary limit assembly to achieve flexible replacement of the disc teeth 2. When it is necessary to experiment with disc teeth 2 with different parameters, the one-piece intermediate shaft needs to be re-produced, which saves the overall experimental cost and improves the test efficiency.

[0026] Furthermore, the limiting component includes an adjusting sleeve 5, which is movably mounted on the adjusting groove 3. The adjusting sleeve 5 is a circular ring structure. The inner diameter of the adjusting sleeve 5 is the same as the inner diameter of the adjusting groove 3. The adjusting sleeve 5 can flexibly adjust the position on the adjusting groove 3. Two inner clamps 6 are fixedly installed between every two adjacent adjusting sleeves 5. The inner clamp 6 is composed of two half-circular rings with a trapezoidal cross-section. The inner wall of the disc tooth 2 is provided with an anti-dropping groove 12 adapted to the inner clamp 6. The inner clamp 6 is clamped with the anti-dropping groove 12. , positioning holes 4 are evenly provided on the adjustment groove 3, and the positioning holes 4 are threaded holes. The first bolt 7 is threadedly connected to the adjusting sleeve 5. When the first bolt 7 is relative to the positioning hole 4, it is rotated downward and extended and threadedly connected to the positioning hole 4. A groove is provided on the adjusting sleeve 5. The first bolt 7 is rotated downward and threadedly connected to the positioning hole 4 and then received in the interior of the groove. Side positioning sleeves 8 are provided on both sides of the disc teeth 2. The side positioning sleeves 8 are composed of a half-circular ring and two rectangular blocks. The internal diameter of the side positioning sleeves 8 is the same as the internal diameter of the adjustment groove 3. The side positioning sleeves 8 can be flexibly adjusted on the adjustment groove 3. A second bolt 9 is threadedly connected between the upper and lower adjacent side positioning sleeves 8. The second bolt 9 is threadedly connected to the two side positioning sleeves 8, and the two side positioning sleeves 8 are fixed to each other by the second bolt 9; by setting a limited position component, when replacing the disc teeth 2 with different parameters, the adjusting sleeve 5 is moved according to the position of the disc teeth 2 to be installed with different parameters. After the adjusting sleeve 5 is moved into place, the first bolt 7 is rotated to the corresponding positioning hole 4 to thread the adjusting sleeve 5 and the inner clamp. 6 for positioning, and then move the replaced disc tooth 2 to the adjusting sleeve 5 and the inner clamp 6, the inner clamp 6 is engaged with the anti-dropping groove 12 on the inner wall of the disc tooth 2 to fix the disc tooth 2, and then move the side positioning sleeves 8 on both sides to the position where they are in contact with the disc tooth 2 and rotate the second bolt 9 to clamp the two side positioning sleeves 8, the side positioning sleeves 8 are tightly attached to the inner wall of the adjustment groove 3 and limit the disc tooth 2 from both sides to fix the disc tooth 2, so as to realize the replacement and fixation of the disc tooth 2, which is suitable for experiments with disc teeth 2 with different parameters.

[0027] Furthermore, the auxiliary limiting component includes an inner gasket groove 13, which is provided on the inner wall of the disc tooth 2, and is a groove with a T-shaped cross section. The inner gasket groove 13 is provided at both ends of the disc tooth 2, and the inner hollow area of ​​the inner gasket groove 13 passes through the outer wall surfaces of the two ends of the disc tooth 2. The two inner gasket grooves 13 are provided on both sides of the anti-dropping groove 12, and two inner gasket sleeves 10 are movably installed on both sides of the disc tooth 2. The inner gasket sleeve 10 is a semicircular ring structure, and the cross section of the inner gasket sleeve 10 is T-shaped. The inner gasket sleeve 10 is a The inner gasket 10 is made of elastic rubber material, and the two inner gaskets 10 on the upper and lower sides fit each other, and the inner gasket 10 fits with the inner wall of the inner gasket groove 13. One end wall of the inner gasket 10 fits with the side positioning sleeve 8. The inner diameter of the inner gasket 10 is the same as the inner diameter of the adjustment groove 3. Four slots 14 are opened on the inner side of the inner gasket groove 13. The slots 14 are rectangular slots. The inner hollow area of ​​the slots 14 passes through the end wall of the disc teeth 2. The inner gasket 10 is fixedly installed with a positioning strip 11 at the position corresponding to the slot 14. The positioning strip 11 is fixedly installed at the position corresponding to the slot 14. The strip 11 is made of elastic rubber material, the positioning strip 11 is movably connected with the slot 14, the inner wall of the positioning strip 11 and the slot 14 fits each other, and an elastic pad 15 is fixedly installed on the side of the side positioning sleeve 8 close to the disc tooth 2, and the elastic pad 15 is made of elastic rubber material; by providing an auxiliary limiting component, when the disc tooth 2 is installed, the inner clamp 6 is clamped on the anti-dropping slot 12, and the side positioning sleeve 8 limits the disc tooth 2 from both sides to achieve fixed limiting of the disc tooth 2. When the positioning sleeve 8 limits the disc teeth 2, the inner cushion sleeve 10 is pushed into the inner cushion groove 13 inside the disc teeth 2, the positioning strip 11 is inserted into the slot 14 for positioning, and the inner cushion sleeve 10 is moved to fit together with the inside of the inner cushion groove 13, and the inner wall of the inner cushion sleeve 10 fits together with the adjustment groove 3 to avoid the problem of affecting the experiment caused by the gap between the disc teeth 2 and the adjustment groove 3. At the same time, the elastic pad 15 on the side positioning sleeve 8 fits together with the disc teeth 2 to reduce the gap with the contact surface of the disc teeth 2, thereby further improving the experimental effect.

[0028] The working principle of the utility model is as follows: when replacing a disc tooth 2 with different parameters, the adjusting sleeve 5 is moved according to the position where the disc tooth 2 with different parameters is to be installed. After the adjusting sleeve 5 is moved into place, the first bolt 7 is rotated to the corresponding positioning hole 4 for threaded connection to position the adjusting sleeve 5 and the inner clamp 6. Then, the replaced disc tooth 2 is moved to the adjusting sleeve 5 and the inner clamp 6. The inner clamp 6 is engaged with the anti-dropping groove 12 on the inner wall of the disc tooth 2 to fix the disc tooth 2. The inner cushion sleeve 10 is pushed into the inner cushion groove 13 inside the disc tooth 2 to position the disc tooth 2. The insert strip 11 is inserted into the slot 14 for positioning, the inner gasket sleeve 10 is moved to fit with the inside of the inner gasket groove 13, and the inner wall of the inner gasket sleeve 10 fits with the adjustment groove 3 to avoid a gap between the disc teeth 2 and the adjustment groove 3, and then the side positioning sleeves 8 on both sides are moved to fit with the disc teeth 2 and the second bolt 9 is rotated to clamp the two side positioning sleeves 8, the side positioning sleeves 8 are tightly attached to the inner wall of the adjustment groove 3 and limit the disc teeth 2 from both sides to achieve the fixation of the disc teeth 2, so as to achieve the replacement and fixation of the disc teeth 2.

[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automobile intermediate shaft with high adaptability, comprising a shaft body (1), on which two disc teeth (2) are movably mounted, and the disc teeth (2) are sleeved on the shaft body (1), characterized in that: The shaft body (1) is provided with a positioning groove (3), the shaft body (1) is provided with four groups of limiting components, and the disc teeth (2) are provided with an auxiliary limiting component; The position limiting assembly comprises an adjusting sleeve (5) which is movably mounted on the position adjusting groove (3), two inner clamps (6) are fixedly mounted between every two adjacent adjusting sleeves (5), and an anti-dropping clamping groove (12) which is matched with the inner clamp (6) is formed on the inner wall of the disc teeth (2).

2. The highly adaptable automobile intermediate shaft according to claim 1, characterized in that: The inner diameter of the adjustment sleeve (5) is the same as the inner diameter of the adjustment groove (3); the inner clamp (6) is composed of two half-circular rings with trapezoidal cross sections; and the inner clamp (6) is clamped with the anti-dropping clamping groove (12).

3. The highly adaptable automobile intermediate shaft according to claim 1, characterized in that: The position limiting assembly further comprises a positioning hole (4), the positioning hole (4) being arranged on the positioning groove (3), a first bolt (7) being threadedly connected to the adjusting sleeve (5), side positioning sleeves (8) being arranged on both sides of the disc teeth (2), and a second bolt (9) being threadedly connected between two adjacent side positioning sleeves (8) above and below.

4. The highly adaptable automobile intermediate shaft according to claim 3, characterized in that: When the first bolt (7) is positioned relative to the positioning hole (4), it is rotated downward and extended and is threadedly connected to the positioning hole (4); a groove is provided on the adjustment sleeve (5); the first bolt (7) is rotated downward and threadedly connected to the positioning hole (4) and then received in the groove; the inner diameter of the side positioning sleeve (8) is the same as the inner diameter of the adjustment groove (3); the second bolt (9) is threadedly connected to the two side positioning sleeves (8); and the two side positioning sleeves (8) are fixed to each other by the second bolt (9).

5. The highly adaptable automobile intermediate shaft according to claim 1, characterized in that: The auxiliary limiting component comprises an inner gasket groove (13), the inner gasket groove (13) is arranged on the inner wall of the disc tooth (2), the inner gasket groove (13) is arranged at two end positions on the disc tooth (2), and two inner gasket sleeves (10) are movably installed on both sides of the disc tooth (2).

6. The highly adaptable automobile intermediate shaft according to claim 5, characterized in that: The two inner gasket grooves (13) are arranged at the two sides of the anti-dropping slot (12), the two inner gasket sleeves (10) on the upper and lower sides fit each other, the inner gasket sleeve (10) and the inner wall of the inner gasket groove (13) fit each other, the wall surface of one end of the inner gasket sleeve (10) fits with the side positioning sleeve (8), and the inner diameter of the inner gasket sleeve (10) is the same as the inner diameter of the adjustment slot (3).

7. The highly adaptable automobile intermediate shaft according to claim 5, characterized in that: The auxiliary limiting component also includes slots (14), four slots (14) are arranged on the inner side of the inner pad groove (13), positioning strips (11) are fixedly installed on the inner pad sleeve (10) at positions corresponding to the slots (14), the positioning strips (11) are movably connected to the slots (14), the positioning strips (11) and the inner walls of the slots (14) are in contact with each other, and an elastic pad (15) is fixedly installed on the side of the side positioning sleeve (8) close to the disc teeth (2).