Rapid cooling device for cement clinker

By designing cement clinker at the cooler feeder end, the cement clinker is quickly cooling device, using cold air and vibration motors to achieve the rapid cooling and preventing accumulation of cement clinkers, solving the problem of prone to blocking the feed end of the cooler, and improving production efficiency.

CN222418599UActive Publication Date: 2025-01-28ANHUI HAILUO CEMENT CO LTD BAIMASHAN CEMENT PLANT
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Patent Information

Application Number
CN202420940003.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-01-28
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

Existing grate chillers are prone to blockage due to material accumulation at the feed end, causing economic losses.

Method used

A fast cooling device of cement clinker is designed, including the body, the discharge, the feed inlet, the micropore, and the activity board. Through the coordination of the cold air and vibration motor, the cement clinker is achieved rapid cooling and preventing the accumulation.

Benefits of technology

Effectively avoid the material accumulation of the material at the ingredient end of the cooler, prevent the occurrence of blockage, while improving the cooling efficiency of the cement clinker.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement production, in particular to a rapid cooling device for cement clinker. According to the technical scheme, the device comprises a machine body, a discharging hopper, a feeding port, a microwell plate and a movable plate, the microwell plate is fixed to the lower end of the interior of the machine body, the upper surface of the microwell plate is designed to be an inclined face inclining downwards, the movable plate is elastically installed on the upper surface of the microwell plate, and a vibration motor is fixed to the movable plate. According to the utility model, cement clinker is rapidly cooled in a fluidized state through the cooperation of the structures, materials can be prevented from being accumulated at the feed end of the grate cooler, and the grate cooler is prevented from being blocked.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production, in particular to a cement clinker rapid cooling device. Background Art

[0002] The main function of the clinker cooler is to provide an appropriate clinker cooling rate to improve the quality of cement and the grindability of clinker. After the clinker is rapidly cooled, it does not have time to complete crystallization, and part of it is in a glass phase. Even if the other part crystallizes, the grains are finer than those obtained by ordinary cooling rates. This kind of clinker can be made into cement with a higher grade. At the same time, thermal stress and cracks will be generated in the particles of the clinker after rapid cooling, making it easier to grind.

[0003] Grate cooler is an important main equipment in the clinker burning system of cement plant. Its main function is to cool and transport cement clinker. At the same time, it provides hot air for rotary kiln and decomposition furnace, and is the main equipment for heat recovery in the burning system.

[0004] At the feeding end of the grate cooler, due to the influence of factors such as the gravity of the material and the rapid change of the temperature of the material, the material is easily accumulated at the feeding end of the grate cooler. If it is not handled in time, it will easily cause blockage, and the kiln will be shut down for treatment, causing economic losses.

[0005] For this reason, we propose a cement clinker rapid cooling device to solve the existing problems. Utility Model Content

[0006] The utility model aims to provide a cement clinker rapid cooling device in view of the problems existing in the background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cement clinker rapid cooling device, comprising a machine body, a discharge hopper, a feed port, a microporous plate and a movable plate, wherein a microporous plate is fixed at the lower end of the interior of the machine body, and the upper surface of the microporous plate is designed as a downward inclined slope, and a movable plate is elastically mounted on the upper surface of the microporous plate, and a vibration motor is fixed on the movable plate.

[0008] Preferably, a feed inlet is provided at the upper end of one side of the machine body, and an air inlet is provided at the lower end of the same side of the machine body;

[0009] A chamber is formed between the microporous plate and the body, and the air inlet is connected to the chamber;

[0010] The upper surface of the machine body is provided with various air outlets, and a filter plate is fixed to the bottom opening of the air outlet by bolts.

[0011] Preferably, springs are respectively installed on the movable plate by bolts, and each of the springs is respectively fixed to the microporous plate and the body by bolts;

[0012] The movable plate is located below the feed port, and the movable plate also has a microporous structure.

[0013] Preferably, a discharge hopper is installed at the end surface of the machine body;

[0014] The discharging hopper is connected to the machine body, and a discharging port is provided at the bottom end of the discharging hopper.

[0015] Preferably, a leg is installed on the lower surface of the body, and a cushion is glued to the lower surface of the leg;

[0016] There are four supporting legs in total, and the positions of the four supporting legs are distributed in a rectangular array on the lower surface of the body.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0018] During the use of the cement clinker rapid cooling device of the utility model, the cement clinker to be cooled is introduced into the machine body through the feed port, and at this time, the external cold air source is connected through the air inlet, and the cold air enters the lower part of the machine body through the microporous plate and enters the upper part of the machine body. The cold air enters the cement clinker on the microporous plate, forming a state in which the cement clinker particles and the cold air are completely mixed, which is called a fluidized state. In the fluidized state, the cement clinker is fully in contact with the cold air, thereby cooling the cement clinker;

[0019] The wind that has undergone heat exchange carries the heat and is discharged through the exhaust port into the external recovery pipeline. The hot air is used as combustion air to reduce the fuel consumption of the firing system, thereby recycling the heat.

[0020] The cooled cement clinker enters the discharge hopper under the action of the slope of the microporous plate and is finally discharged through the discharge port;

[0021] When cement clinker enters the machine body, most of the cement clinker falls onto the movable plate. At this time, the vibration motor drives the movable plate to vibrate. Under the vibration action and the blowing action of wind, the material can be prevented from accumulating at the feeding end of the grate cooler.

[0022] The utility model can quickly cool cement clinker in a fluidized state and prevent materials from being accumulated at the feeding end of the grate cooler, thereby preventing the grate cooler from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 3 This is a schematic diagram of the main structure of the utility model;

[0026] Figure 4 For the utility model Figure 1 Schematic diagram of the cross-sectional structure.

[0027] Reference numerals:

[0028] 1. Machine body; 2. Discharge hopper; 3. Discharge port; 4. Exhaust port; 5. Cushion seat; 6. Feed port; 7. Air inlet; 8. Microporous plate; 9. Filter plate; 10. Spring; 11. Movable plate; 12. Vibration motor; 13. Support legs. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1

[0031] like Figure 1-Figure 4 As shown, the utility model proposes a cement clinker rapid cooling device, including a body 1, a discharge hopper 2, a feed port 6, a microporous plate 8 and a movable plate 11. The microporous plate 8 is fixed to the lower end of the inner part of the body 1, and the upper surface of the microporous plate 8 is designed as a downward inclined slope. The upper surface of the microporous plate 8 is elastically mounted with a movable plate 11, and a vibration motor 12 is fixed on the movable plate 11.

[0032] Based on Example 1: During the use of the cement clinker rapid cooling device of the utility model, the cement clinker to be cooled is introduced into the body 1 through the feed port 6. At this time, the external cold air source is connected through the air inlet 7. The cold air enters the lower part of the body 1 through the microporous plate 8 and enters the upper part of the body 1. The cold air enters the cement clinker on the microporous plate 8, forming a state in which the cement clinker particles and the cold air are completely mixed, which is called a fluidized state. In the fluidized state, the cement clinker is fully in contact with the cold air, thereby cooling the cement clinker;

[0033] The wind that has undergone heat exchange carries the heat and is discharged to the external recovery pipeline through the exhaust port 4. The hot air is used as combustion air to reduce the fuel consumption of the firing system, thereby recycling the heat.

[0034] The cooled cement clinker enters the discharge hopper 2 under the action of the inclined surface of the microporous plate 8 and is finally discharged through the discharge port 3;

[0035] When cement clinker enters the machine body 1, most of the cement clinker falls onto the movable plate 11. At this time, the vibration motor 12 works to drive the movable plate 11 to vibrate. Under the vibration action and the blowing action of wind, the material can be prevented from accumulating at the feeding end of the grate cooler.

[0036] Embodiment 2

[0037] like Figure 1-Figure 4 As shown, the cement clinker rapid cooling device proposed by the utility model, compared with the first embodiment, this embodiment also includes:

[0038] A feed inlet 6 is provided at the upper end of one side of the machine body 1, and an air inlet 7 is provided at the lower end of the same side of the machine body 1;

[0039] The air inlet 7 is connected to an external cold air source.

[0040] A chamber is formed between the microporous plate 8 and the body 1, and the air inlet 7 is connected to the chamber;

[0041] The upper surface of the machine body 1 is provided with various air outlets 4, and a filter plate 9 is fixed to the bottom opening of the air outlet 4 by bolts;

[0042] The wind that has undergone heat exchange carries the heat and is discharged through the exhaust port 4 into the external recovery pipeline. The hot air is used as combustion air to reduce the fuel consumption of the firing system, thereby recycling the heat.

[0043] Springs 10 are respectively installed on the movable plate 11 by bolts, and each spring 10 is respectively fixed to the micro-porous plate 8 and the body 1 by bolts;

[0044] The movable plate 11 is located below the feed port 6 , and the movable plate 11 also has a microporous structure.

[0045] Through the design of the spring 10 , the movable plate 11 is in an elastic connection state, which facilitates the movable plate 11 to vibrate.

[0046] A discharge hopper 2 is installed at the end surface of the machine body 1;

[0047] The discharge hopper 2 is connected to the machine body 1 , and a discharge port 3 is provided at the bottom of the discharge hopper 2 .

[0048] The cooled cement clinker enters the discharge hopper 2 under the action of the inclined surface of the microporous plate 8 and is finally discharged through the discharge port 3.

[0049] The lower surface of the body 1 is provided with a support leg 13, and the lower surface of the support leg 13 is glued with a cushion seat 5;

[0050] There are four supporting legs 13 in total, and the four supporting legs 13 are distributed in a rectangular array on the lower surface of the body 1 .

[0051] It should be noted that the structure of the vibration motor 12 is an existing mature technology, and its working principle and internal structure are known to technicians in the relevant technical field. The present invention only utilizes its function and does not improve its internal structure. Therefore, it will not be described in detail here, and technicians in this field can make any optional adjustments according to their needs or convenience.

[0052] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

[0053] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A cement clinker rapid cooling device, comprising a body (1), a discharge hopper (2), a feed port (6), a microporous plate (8) and a movable plate (11), characterized in that: A microporous plate (8) is fixed at the lower end of the interior of the machine body (1), the upper surface of the microporous plate (8) is designed as a slanted surface inclined downward, a movable plate (11) is elastically mounted on the upper surface of the microporous plate (8), and a vibration motor (12) is fixed on the movable plate (11).

2. A cement clinker rapid cooling device according to claim 1, characterized in that: A feed inlet (6) is provided at the upper end of one surface of the machine body (1), and an air inlet (7) is provided at the lower end of the same surface of the machine body (1); A chamber is formed between the microporous plate (8) and the machine body (1), and the air inlet (7) is in communication with the chamber; The upper surface of the machine body (1) is provided with various air outlets (4), and a filter plate (9) is fixed to the bottom opening of the air outlet (4) by means of bolts.

3. A cement clinker rapid cooling device according to claim 1, characterized in that: Springs (10) are respectively installed on the movable plate (11) by means of bolts, and each of the springs (10) is respectively fixed to the microporous plate (8) and the machine body (1) by means of bolts; The movable plate (11) is located below the feed port (6), and the movable plate (11) also has a microporous structure.

4. A cement clinker rapid cooling device according to claim 1, characterized in that: A discharge hopper (2) is installed at the end surface of the machine body (1); The discharge hopper (2) and the machine body (1) are interconnected, and a discharge port (3) is provided at the bottom end of the discharge hopper (2).

5. The cement clinker rapid cooling device according to claim 1, characterized in that: A support leg (13) is installed on the lower surface of the body (1), and a cushion seat (5) is glued to the lower surface of the support leg (13); There are four supporting legs (13) in total, and the four supporting legs (13) are distributed in a rectangular array on the lower surface of the machine body (1).