Ultrasonic nondestructive testing tool for composite material

By designing a composite material ultrasonic non -destructive detection worker, the cooperation of the activity slot, internal thread blocks and other components realizes the automation and fixation and storage of composite pipes, solving the problem of complex operation and labor consumption of existing devices, and improves the problem of large manpower consumption. The convenience and stability of the test.

CN222420099UActive Publication Date: 2025-01-28AEROSPACE INSPECTION TECH (TAICANG) CO LTD
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Patent Information

Application Number
CN202420830814.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-01-28
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing non-destructive testing devices for composite materials are complicated to operate when fixing composite pipes, which are inconvenient to use, and require manual continuous pick-up of pipes, which increases manpower consumption.

Method used

Design a composite material ultrasonic lossless detection workflow, uses activity grooves, internal thread blocks, motors, activity boards, two -way thread rods, spring A, side splint Cooperate with each other to achieve automation and setting.

Benefits of technology

Simplify the fixed operation of composite pipes, improve the convenience and stability of the use of the device, reduce human consumption, and avoid the activity of the pipe during testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite material ultrasonic nondestructive testing tool which comprises a base, movable grooves are formed in the middles of the two sides of the top of the base, two-way threaded rods are arranged on the inner sides of the two movable grooves in a sleeved mode, a motor is arranged in the middle of one side of the base, and the output end of the motor is connected with the two-way threaded rods. The two sides of the outer side of the two-way threaded rod are in threaded connection with internal thread sleeve blocks, and movable plates are arranged at the tops of the two internal thread sleeve blocks. Through mutual cooperation of the movable grooves, the internal thread sleeve blocks, the motors, the movable plates, the bidirectional threaded rods, springs A, side clamping plates, sliding blocks, inner clamping plates, sliding grooves, hinge rods and guide rods, when the device fixes a composite pipe, the motors can be started to drive the two movable plates to get close to each other, the two inner clamping plates can clamp the composite pipe from the inner side of the composite pipe, and therefore the composite pipe can be fixed conveniently. And meanwhile, the spring A in the compressed state can push the two sets of side clamping plates to clamp the composite pipe from the two sides of the composite pipe through the elastic force of the spring A.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite material detection, in particular to an ultrasonic nondestructive detection tool for composite materials. Background Art

[0002] Composite materials are composed of two or more materials with different properties, which are formed into materials with new properties on a macro scale through physical or chemical methods. Various materials complement each other in performance and produce synergistic effects, so that the comprehensive performance of composite materials is better than that of the original component materials and meets various requirements. In composite materials, ultrasonic testing, also called ultrasonic testing, is the use of ultrasonic technology for testing. It is one of the five conventional non-destructive testing methods. When non-destructive testing of composite materials is carried out, ultrasonic testing is required. When testing composite pipes, the composite pipes need to be fixed by testing tools;

[0003] The existing patent with the authorization announcement number "CN111735915A" discloses a composite material nondestructive testing device, which uses the cooperation between the first threaded rod, the first threaded sleeve, and the support rod. The first threaded rod can be rotated to make the two first threaded sleeves move toward or away from each other, and then the distance between the two support rods can be adjusted to facilitate the fixation of materials of different lengths. The second threaded rod, the second threaded sleeve, and the clamping plate can be used to cooperate. Similarly, the second threaded rod can be rotated to adjust the distance between the two clamping plates to adjust and fix the two ends of materials of different sizes respectively, so as to avoid the material shaking or falling during the test, which affects the normal progress of the test. Compared with traditional equipment, it has higher flexibility;

[0004] However, there are the following deficiencies in this device:

[0005] 1. When the above device is used for detection, it is necessary to first control the two sets of fixing plates to be close to each other, and then control the two sets of clamping plates to be close to each other, so that the composite pipe can be fixed. The fixing method is relatively complicated, which reduces the convenience of using the device;

[0006] 2. The above device fixes the materials but cannot support and place the materials, which requires manual continuous picking up of the device, increasing manpower consumption and improving the comfort of using the device. Utility Model Content

[0007] The purpose of the utility model is to provide a composite material ultrasonic non-destructive testing tool to solve the existing problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a composite material ultrasonic non-destructive testing tool, comprising a base, movable grooves are provided in the middle of both sides of the top of the base, two groups of the movable grooves are sleeved with bidirectional threaded rods on the inner sides, a motor is provided in the middle of one side of the base, the output end of the motor is connected to the bidirectional threaded rod, both sides of the outer side of the bidirectional threaded rod are threadedly connected with internal threaded sleeves, the tops of the two groups of internal threaded sleeves are provided with movable plates, the top and bottom of one side of the movable plate are sleeved with guide rods, one side of the two groups of guide rods is jointly provided with side clamping plates, the outer sides of the two groups of guide rods are sleeved with springs A, the top and bottom of one side of the side clamping plate are provided with sliding grooves, the inner sides of the two groups of sliding grooves are slidably connected with sliders, one side of the two groups of sliders is provided with inner clamping plates, the middle part of one side of the movable plate is hinged with two groups of hinged rods, one side of the two groups of hinged rods is hinged with the two groups of sliders respectively, and a material discharge component is provided in the middle of one end of the top of the base.

[0009] Preferably, the discharge assembly includes a discharge plate, a rotating rod, a rotating block, a slot, a sleeve, a spring B, an insertion rod and a fixed plate. A fixed plate is provided in the middle of one end of the top of the base, a rotating rod is sleeved in the middle of the top of the base near one end of the fixed plate, a discharge plate is provided on the top of the rotating rod, a rotating block is provided in the middle of the outer side of the rotating rod, slots are provided at one end and one side of the rotating block, a sleeve is provided on the top of one end of the fixed plate, an insertion rod matching the slot is sleeved on the inner side of the sleeve, a spring B is sleeved on the outer side of the insertion rod, and the spring B is located on the inner side of the sleeve. When testing the composite material, the discharge plate can be rotated out to support the composite pipe, and there is no need to manually take the composite material, thus saving manpower.

[0010] Preferably, one end of the insertion rod is provided with a pull ball along the outside of the sleeve, and one end of the outside of the insertion rod is provided with a stop block connected to the spring B. The insertion rod can be pulled conveniently by pulling the pull ball, and the stop block can limit the range of movement of the insertion rod, and when the insertion rod is pulled, the spring B is pushed to compress.

[0011] Preferably, guide grooves are provided at the bottom of the inner sides of the two groups of movable grooves, and guide blocks matching with the guide grooves are provided at the bottom of the two groups of internal threaded sleeves to guide the internal threaded sleeves.

[0012] Preferably, the inner clamping plate is in an arc shape, and a rubber pad is provided on the outer side of the inner clamping plate to increase the contact area with the composite pipe. The buffer pad can buffer the clamping damage to the movable plate to prevent the detection material from being damaged.

[0013] Preferably, a limiting groove is provided on one side of the slide groove, so that the slide block can pass through the limiting groove and be connected to the hinge rod.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the composite material ultrasonic nondestructive testing tooling;

[0015] 1. Through the cooperation among the movable groove, the internal thread sleeve, the motor, the movable plate, the bidirectional threaded rod, the spring A, the side clamping plate, the slider, the inner clamping plate, the sliding groove, the hinged rod and the guide rod, when the device is fixing the composite pipe, the motor can be started to drive the two sets of movable plates to approach each other, and the two sets of inner clamping plates can clamp the composite pipe from the inside. At the same time, the spring A in the compressed state can push the two sets of side clamping plates to clamp the composite pipe from both sides through its elastic force, which saves the operation steps when fixing the composite pipe, and at the same time ensures the fixing stability of the composite pipe, and prevents the pipe from moving during ultrasonic non-destructive testing;

[0016] 2. Through the cooperation between the unloading plate, rotating rod, rotating block, slot, sleeve, spring B, plug rod and fixed plate, the unloading plate can be rotated 90 degrees to the top of the base for fixing when the composite material is tested. At this time, the operator can place the composite pipe on the inside of the unloading plate, and there is no need to manually take the pipe continuously when fixing the composite pipe, which improves the comfort of using the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a front cross-sectional view of the utility model;

[0019] Figure 3 It is a side sectional view of the utility model;

[0020] Figure 4 For the utility model Figure 2 A schematic diagram of the structure at A;

[0021] Figure 5 For the utility model Figure 3 A schematic diagram of the structure at B;

[0022] Figure 6 It is a top sectional view of the rotating block of the utility model.

[0023] In the figure: 1. base; 2. movable groove; 3. internal thread sleeve; 4. motor; 5. movable plate; 6. bidirectional threaded rod; 7. spring A; 8. side clamping plate; 9. slider; 10. inner clamping plate; 11. slide groove; 12. hinged rod; 13. guide rod; 14. fixed plate; 15. discharge plate; 16. rotating rod; 17. rotating block; 18. slot; 19. sleeve; 20. spring B; 21. plug rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-6 The utility model provides an embodiment of a composite material ultrasonic nondestructive testing tool, comprising a base 1, movable grooves 2 are provided in the middle of both sides of the top of the base 1, two groups of movable grooves 2 are sleeved with bidirectional threaded rods 6 on the inner sides, a motor 4 is provided in the middle of one side of the base 1, the output end of the motor 4 is connected to the bidirectional threaded rod 6, both sides of the outer side of the bidirectional threaded rod 6 are threadedly connected with internal threaded sleeves 3, and the tops of the two groups of internal threaded sleeves 3 are both provided with movable plates 5, the top and bottom of one side of the movable plate 5 are sleeved with guide rods 13, one side of the two groups of guide rods 13 is jointly provided with a side clamping plate 8, the outer sides of the two groups of guide rods 13 are sleeved with springs A7, and one side of the side clamping plate 8 is provided with a spring A7. A slide groove 11 is provided at the top and the bottom, and a limiting groove is provided on one side of the slide groove 11, so that the slider 9 can pass through the limiting groove and be connected to the hinge rod 12. The inner sides of the two groups of slide grooves 11 are slidably connected with the slider 9, and one side of the two groups of sliders 9 is provided with an inner splint 10. The shape of the inner splint 10 is arc-shaped, and a rubber pad is provided on the outer side of the inner splint 10 to increase the contact area with the composite pipe. The buffer pad can buffer the clamping damage to the movable plate 5 to prevent the detection material from being damaged. Two groups of hinged rods 12 are hinged in the middle of one side of the movable plate 5, and one side of the two groups of hinged rods 12 are respectively hinged to the two groups of sliders 9, and a discharge assembly is provided in the middle of the top end of the base 1.

[0026] Furthermore, the discharge assembly includes a discharge plate 15, a rotating rod 16, a rotating block 17, a slot 18, a sleeve 19, a spring B20, an insertion rod 21 and a fixed plate 14. The fixed plate 14 is arranged in the middle of one end of the top of the base 1, and the rotating rod 16 is sleeved in the middle of one end of the top of the base 1 near the fixed plate 14. The discharge plate 15 is arranged on the top of the rotating rod 16, and a rotating block 17 is arranged in the middle of the outer side of the rotating rod 16. One end and one side of the rotating block 17 are provided with a slot 18, and the top of one end of the fixed plate 14 is provided with a sleeve 19. The inner side of the sleeve 19 is sleeved with an insertion rod 21 matched with the slot 18, and the outer side of the insertion rod 21 is sleeved with a spring B20. The spring B20 is located on the inner side of the sleeve 19. When testing the composite material, the discharge plate 15 can be rotated out to support the composite pipe, and there is no need to manually take the composite material, which saves manpower.

[0027] Furthermore, a pull ball is provided at one end of the insertion rod 21 along the outer side of the sleeve 19, and a stop block connected to the spring B20 is provided at one end of the outer side of the insertion rod 21. The insertion rod 21 can be pulled conveniently by pulling the pull ball, and the stop block can limit the range of movement of the insertion rod 21, and when the insertion rod 21 is pulled, the spring B20 is pushed to be compressed.

[0028] Furthermore, guide grooves are provided at the bottom of the inner sides of the two groups of movable grooves 2, and guide blocks matching the guide grooves are provided at the bottom of the two groups of internal threaded sleeves 3. When the internal threaded sleeves 3 move, the guide blocks can be driven to slide along the guide grooves, thereby improving the sliding stability of the internal threaded sleeves 3.

[0029] Working principle: When the device is in use, the rod 21 can be pulled out of one set of slots 18 by pulling the ball to overcome the elastic force of the spring B20. At this time, the discharge plate 15 can be rotated 90 degrees to be located on the top of the base 1. At this time, the rod 21 can be inserted into another set of slots 18 to fix the discharge plate 15. Then the operator can place the composite pipe inside the discharge plate 15 to fix the composite coffin without manual continuous removal of the pipe;

[0030] After the composite pipe is placed, the motor 4 can be started to run, and the motor 4 can drive the bidirectional threaded rod 6 to rotate, and then the bidirectional threaded rod 6 can drive the two groups of internal threaded sleeves 3 to approach each other, and then drive the two groups of movable plates 5 to approach each other. At this time, the four groups of inner clamping plates 10 can be inserted into the inner side of the two groups of the composite pipe, and then the two groups of side clamping plates 8 can be clamped on both sides of the composite pipe. When the two groups of movable plates 5 overcome the elastic force of the spring A7 and approach each other, the two groups of sliders 9 can be driven to move away from each other through the connection of the hinged rod 12, so that the two groups of inner clamping plates 10 can move away from each other and clamp the composite pipe from the inside. At this time, the spring A7 in a compressed state can push the two groups of side clamping plates 8 to clamp the composite pipe from both sides through its elastic force, which can improve the clamping stability of the device and prevent the pipe from moving during ultrasonic non-destructive testing;

[0031] After the composite pipe is fixed and tested, the unloading plate 15 can be rotated and reset again to reduce the space occupied by it.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0033] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A composite material ultrasonic non-destructive testing tool, comprising a base (1), characterized in that: The base (1) is provided with movable grooves (2) in the middle of both sides of the top, and two groups of movable grooves (2) are sleeved with bidirectional threaded rods (6) on the inner sides. A motor (4) is provided in the middle of one side of the base (1), and the output end of the motor (4) is connected to the bidirectional threaded rod (6). The two sides of the outer side of the bidirectional threaded rod (6) are threadedly connected with internal threaded sleeves (3). The tops of the two groups of internal threaded sleeves (3) are both provided with movable plates (5). The top and bottom of one side of the movable plate (5) are sleeved with guide rods (13). The two groups of guide rods (13) are sleeved with guide rods (13). A side clamping plate (8) is commonly provided on one side, a spring A (7) is sleeved on the outer side of the two groups of guide rods (13), a slide groove (11) is provided on the top and bottom of one side of the side clamping plate (8), a slider (9) is slidably connected to the inner side of the two groups of the slide grooves (11), an inner clamping plate (10) is provided on one side of the two groups of the sliders (9), two groups of hinged rods (12) are hinged in the middle of one side of the movable plate (5), one side of the two groups of hinged rods (12) are respectively hinged to the two groups of sliders (9), and a discharge assembly is provided in the middle of one end of the top of the base (1).

2. The ultrasonic nondestructive testing tool for composite materials according to claim 1, characterized in that: The material discharge assembly comprises a material discharge plate (15), a rotating rod (16), a rotating block (17), a slot (18), a sleeve (19), a spring B (20), an insertion rod (21) and a fixed plate (14). The fixed plate (14) is arranged in the middle of one end of the top of the base (1). The rotating rod (16) is sleeved in the middle of one end of the top of the base (1), the material discharge plate (15) is arranged on the top of the rotating rod (16), the rotating block (17) is arranged in the middle of the outer side of the rotating rod (16), one end and one side of the rotating block (17) are provided with a slot (18), the top of one end of the fixed plate (14) is provided with a sleeve (19), the inner side of the sleeve (19) is sleeved with an insertion rod (21) matched with the slot (18), the outer side of the insertion rod (21) is sleeved with a spring B (20), and the spring B (20) is located on the inner side of the sleeve (19).

3. The ultrasonic nondestructive testing tool for composite materials according to claim 2, characterized in that: One end of the insertion rod (21) is arranged along the outside of the sleeve (19) and is provided with a pulling ball, and one end of the outside of the insertion rod (21) is provided with a stopper connected to a spring B (20).

4. The ultrasonic nondestructive testing tool for composite materials according to claim 1, characterized in that: The bottom of the inner side of the two groups of movable grooves (2) is provided with a guide groove, and the bottom of the two groups of internal thread sleeve blocks (3) is provided with a guide block matched with the guide groove.

5. The ultrasonic nondestructive testing tool for composite materials according to claim 1, characterized in that: The inner clamping plate (10) is in an arc shape, and a rubber pad is provided on the outer side of the inner clamping plate (10).

6. The ultrasonic nondestructive testing tool for composite materials according to claim 1, characterized in that: A limiting groove is provided on one side of the sliding groove (11).

Citation Information

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