Automatic switching device and automatic detection equipment

By designing the automatic switching device, the automatic conveyor and electrical connection of the wire beam are used to use the driver component and the holding component to solve the problem of low manual switching efficiency and inaccurate measurement data, and improve the measurement efficiency and accuracy.

CN222420327UActive Publication Date: 2025-01-28YANGTZE RIVER DELTA PHYSICS RES CENT CO LTD +1
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Patent Information

Application Number
CN202420954766.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-01-28
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

During the battery measurement process, the manual switching wiring harness has problems such as low efficiency, visual fatigue and muscle fatigue, and it is easy to lead to inaccurate measurement data.

Method used

Design an automatic switching device, including the conveying structure and electrical connection structure. The driving module slide slide through the drive component, and transport the cable beam to the electric connection station. Sexual connection.

Benefits of technology

No need to switch wire beams, avoiding the muscle fatigue of workers, improving the wiring beam switching efficiency, and improving the accuracy of measurement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of battery detection, and particularly relates to an automatic switching device and automatic detection equipment. The automatic switching device comprises a conveying structure which comprises a supporting rack, a material carrying sliding base arranged on the supporting rack in a sliding mode and a driving assembly used for driving the material carrying sliding base to slide in the preset direction; the electric connection structure is located at the electric connection station and comprises a clamping assembly and an electrode assembly which are connected with the supporting rack; a plurality of wire harnesses are arranged on the material carrying sliding base in the preset direction at intervals, the driving assembly drives one wire harness to be located at the electric connection station, and the clamping assembly clamps the wire harnesses and the electrode assembly so that the wire harnesses can be electrically connected with the electrode assembly. According to the utility model, different wire harnesses can be conveyed to an electric connection station without manual switching of the wire harnesses, so that the muscle fatigue of workers is avoided, the switching efficiency of the wire harnesses is improved, and the measurement accuracy is also improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery detection, and in particular relates to an automatic switching device and automatic detection equipment. Background Art

[0002] With the rapid development of electronic technology, the data processing capabilities of electronic devices such as smartphones are constantly improving, and the application scenarios are becoming more and more complex, which makes the power consumption of electronic devices also increase. Battery measurement of electronic devices is of great significance to both the battery itself and the users of electronic devices.

[0003] During measurement, the battery and the measuring instrument are usually connected via a wiring harness. When measuring multiple batteries, after measuring the battery on one wiring harness, the wiring harness is usually removed from the measuring instrument, and then another wiring harness connected to another battery is switched to obtain different measurement data. At the same time, there is also a situation where the wiring harness that has been measured needs to be reinstalled on the measuring instrument and re-measured for comparison.

[0004] However, when switching and measuring the wiring harness, most of the time the manual switching method is used, that is, manually unplugging the wiring harness from the pin, and then placing another wiring harness to be measured in the specified position. Manually switching the wiring harness for a long time will result in low switching efficiency, visual fatigue and muscle fatigue for the operator, and it will also easily lead to inaccurate measurement data. Utility Model Content

[0005] The purpose of the embodiments of the present application is to provide an automatic switching device, aiming to solve the problem of how to improve the switching efficiency of wire harness measurement and improve the measurement accuracy.

[0006] To achieve the above purpose, the technical solution adopted in this application is:

[0007] In a first aspect, an automatic switching device is provided for switching and transmitting different wiring harnesses to an electrical connection station, the transmission switching device comprising:

[0008] A conveying structure, comprising a supporting frame, a material-carrying slide slidably disposed on the supporting frame, and a driving assembly for driving the material-carrying slide to slide in a predetermined direction; and

[0009] An electrical connection structure, located at the electrical connection station, and comprising a clamping assembly and an electrode assembly connected to the support frame;

[0010] Among them, a plurality of wire harnesses are arranged at intervals along the predetermined direction on the loading slide, the driving component drives one of the wire harnesses to be located at the electrical connection station, and the clamping component clamps the wire harness and the electrode assembly to electrically connect the wire harness and the electrode assembly.

[0011] In some embodiments, the loading slide includes a slide plate slidably connected to the supporting frame and a fixing unit disposed on the slide plate and used to fix the wiring harness, a plurality of the fixing units are arranged along the predetermined direction, and the driving assembly is connected to the slide plate.

[0012] In some embodiments, the fixing unit includes a fixing plate and a cover plate, wherein the fixing plate is vertically arranged on the slide plate, and the cover plate is stacked on the fixing plate to cooperate with the fixing plate and fix the wiring harness.

[0013] In some embodiments, the fixing plate is provided with a fixing groove for fixing the wiring harness, and the cover plate is provided with an avoidance hole at a position corresponding to the fixing groove.

[0014] In some embodiments, the clamping assembly includes a clamping drive and a clamping arm connected to the clamping drive, two clamping arms are arranged, the electrode assembly is connected to one of the clamping arms, and the clamping drive drives the two clamping arms to clamp toward each other so that the wiring harness is electrically connected to the electrode assembly.

[0015] In some embodiments, the clamping actuator is a clamping cylinder.

[0016] In some embodiments, the electrode assembly includes a positive electrode sheet and a negative electrode sheet, and the positive electrode sheet and the negative electrode sheet are both connected to the same clamping arm and can be electrically connected to the wiring harness located at the electrical connection station.

[0017] In some embodiments, the driving assembly includes a conveying drive and a transmission mechanism connected to the conveying drive, and the transmission mechanism connects the conveying drive and the loading slide.

[0018] In some embodiments, the transmission mechanism includes a rotatably arranged lead screw and a sliding seat threadedly connected to the lead screw, the output shaft of the conveying drive is connected to the lead screw, and the loading slide is connected to the sliding seat.

[0019] In a second aspect, an automatic detection device is provided, which includes the automatic switching device. The automatic detection device also includes a detection device, and the detection device is electrically connected to the electrode assembly.

[0020] The beneficial effects of the present application are: an automatic switching device drives the loading slide to slide through a driving component, and after the loading slide slides into place, the wiring harness to be measured is located at the electrical connection station, and the clamping component then clamps the electrode assembly and the measuring end of the wiring harness, so that the wiring harness located at the electrical connection station is electrically connected to the electrode assembly, and the driving component can drive the loading slide to perform reciprocating linear sliding, so that different wiring harnesses can be delivered to the electrical connection station, and there is no need for manual switching of the wiring harnesses, thereby avoiding workers' muscle fatigue, improving the switching efficiency of the wiring harnesses, and also improving the accuracy of the measurement. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or exemplary technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 is a schematic diagram of the three-dimensional structure of the automatic switching device provided in an embodiment of the present application;

[0023] Figure 2 is a schematic diagram of the three-dimensional structure of an automatic switching device provided in another embodiment of the present application;

[0024] Figure 3 yes Figure 1 A schematic front view of an automatic switching device;

[0025] Figure 4 yes Figure 3 A local enlarged view of point A;

[0026] Figure 5 yes Figure 1 Exploded diagram of the automatic switching device.

[0027] Among them, the reference numerals in the figure are:

[0028] 100, automatic switching device; 110, conveying structure; 101, support frame; 102, drive assembly; 103, material loading slide; 130, electrical connection station; 200, electrical connection structure; 201, clamping assembly; 202, electrode assembly; 400, wiring harness; 401, sensor; 402, trigger; 1021, conveying drive; 1023, sliding seat; 1024, lead screw; 1022, slide rail base; 1025, motor direct connection seat; 1031, slide plate; 1032, fixing unit; 2011, clamping drive; 2012, clamping arm; 410, pin; 203, support table; 2021, positive electrode sheet; 2022, negative electrode sheet; 1034, cover plate; 1036, avoidance hole; 1033, fixing plate; 1035, fixing groove; 420, limit plate. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0030] It should be noted that when a component is referred to as being "fixed on" or "disposed on" another component, it may be directly on the other component or indirectly on the other component. When a component is referred to as being "connected to" another component, it may be directly or indirectly connected to the other component. The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances. The terms "first" and "second" are only used for the purpose of convenience of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0031] See also Figures 1 to 3 An embodiment of the present application provides an automatic switching device 100 for transmitting a wiring harness 400, wherein the wiring harness 400 includes a plurality of wires, and the wiring harness 400 is provided with a plurality of wires, and at least one of the plurality of wiring harnesses 400 can be transported to an electrical connection station 130 to facilitate the detection of electrical parameters of a battery on the wiring harness 400.

[0032] See also Figures 2 to 4 The conveying switching device includes: a conveying structure 110 and an electrical connection structure 200.

[0033] See also Figures 2 to 4 The conveying structure 110 includes a supporting frame 101, a loading slide 103 slidably arranged on the supporting frame 101, and a driving assembly 102 for driving the loading slide 103 to slide along a predetermined direction; it can be understood that the supporting frame 101 is arranged along the vertical direction, the loading slide 103 is arranged on the upper surface of the supporting frame 101, and can slide along the horizontal direction, that is, the predetermined direction is the horizontal direction.

[0034] See also Figures 2 to 4 , the electrical connection structure 200 is located at the electrical connection station 130, and the electrical connection structure 200 includes a clamping assembly 201 and an electrode assembly 202 connected to the support frame 101; a plurality of wire harnesses 400 are arranged on the loading slide 103 at intervals along the predetermined direction, and the driving assembly 102 drives the loading slide 103 to slide along the predetermined direction, and after sliding into place, one of the wire harnesses 400 is located at the electrical connection station 130, at this time, the clamping assembly 201 clamps the wire harness 400 and the electrode assembly to electrically connect the wire harness 400 and the electrode assembly 202, so as to facilitate subsequent measurement of the wire harness 400 located at the electrical connection station 130.

[0035] It can also be understood that the loading slide 103 can be driven by the driving assembly 102 to perform reciprocating linear sliding in the horizontal direction, so that different wiring harnesses 400 can be switched to be located at the electrical connection station 130 to meet different measurement requirements.

[0036] See also Figures 2 to 4 The automatic switching device 100 provided in the embodiment of the present application drives the loading slide 103 to slide through the driving component 102. After the loading slide 103 slides into place, the wiring harness 400 to be measured is located at the electrical connection station 130. The clamping component 201 then clamps the electrode component 202 and the measuring end of the wiring harness 400, so that the wiring harness 400 located at the electrical connection station 130 is electrically connected to the electrode component 202. The driving component 102 can drive the loading slide 103 to perform reciprocating linear sliding, so that different wiring harnesses 400 can be transported to the electrical connection station 130, and there is no need to manually switch the wiring harnesses 400, thereby avoiding muscle fatigue of workers, improving the switching efficiency of the wiring harness 400, and also improving the accuracy of measurement.

[0037] It can be understood that, in the present embodiment, 12 wire harnesses 400 are arranged at intervals on the loading slide 103, and the 12 wire harnesses 400 are numbered 1#, 2#, 3#, 4#, 5#, 6#, 7#, 8#, 9#, 10#, 11#, and 12# respectively.

[0038] Optionally, the 12 wire harnesses 400 may be sequentially transferred to the electrical connection station 130 , with the 1#, 2#, 3#, 4#, 5#, 6#, 7#, 8#, 9#, 10#, 11#, and 12# wire harnesses 400 sequentially located at the electrical connection station 130 , thereby being electrically connected to the electrode assembly 202 in sequence.

[0039] Optionally, some of the wire harnesses 400 may be delivered to the electrical connection station 130, that is, the wire harnesses 400 with odd numbers may be located in the electrolysis station in sequence, that is, the wire harnesses 400 numbered 1#, 3#, 5#, 7#, 9#, and 11# are sequentially delivered to the electrical connection station 130, or the wire harnesses 400 with even numbers may be located in the electrolysis station in sequence, that is, the wire harnesses 400 numbered 2#, 4#, 6#, 8#, 10#, and 12# are sequentially delivered to the electrical connection station 130.

[0040] Optionally, some wire harnesses 400 may be repeatedly and alternately conveyed to the electrical connection station 130, that is, the wire harnesses 400 numbered 1#, 4#, and 8# are conveyed to the electrical connection station 130 alternately, that is, 1#, 4#, and 8# are conveyed to the electrical connection station 130 in sequence, and then 4#, 1#, and 8# are conveyed to the electrical connection station 130 in sequence, so as to perform repeated measurements on each wire harness 400.

[0041] See also Figures 2 to 4 In some embodiments, the loading slide 103 includes a slide plate 1031 slidably connected to the supporting frame 101 and a fixing unit 1032 disposed on the slide plate 1031 and used to fix the wiring harness 400, and a plurality of the fixing units 1032 are arranged along the predetermined direction, and the driving assembly 102 is connected to the slide plate 1031.

[0042] See also Figures 2 to 4 It can be understood that the slide plate 1031 is flatly and slidably arranged on the support frame 101, and the slide plate 1031 is driven to slide by the driving assembly 102, so that the fixing unit 1032 located on the slide plate 1031 can be transported to the electrical connection station 130. A binding band can be provided on the fixing unit 1032 to bind the electrical connection end of the wire harness 400 to the fixing unit 1032, or an adhesive can be provided on the fixing unit 1032 to bond and fix the wire harness 400 to the fixing unit 1032, which can be selected according to actual conditions and is not limited here.

[0043] See also Figure 5 In some embodiments, the fixing unit 1032 includes a fixing plate 1033 and a cover plate 1034 , wherein the fixing plate 1033 is vertically arranged on the slide plate 1031 , and the cover plate 1034 is stacked on the fixing plate 1033 to cooperate with the fixing plate 1033 and fix the wiring harness 400 .

[0044] See also Figure 5 Optionally, the cover plate 1034 and the fixing plate 1033 can clamp the wire harness 400 along the axial direction of the wire harness 400 , so that the wire harness 400 is fixed on the fixing unit 1032 , so that the electrical terminal of the wire harness 400 can be electrically connected to the electrode assembly 202 .

[0045] See also Figure 5 In some embodiments, the fixing plate 1033 is provided with a fixing groove 1035 for fixing the wiring harness 400 , and the cover plate 1034 is provided with an avoidance hole 1036 at a position corresponding to the fixing groove 1035 .

[0046] See also Figure 5 It can be understood that the electrical connection end of the wiring harness 400 is provided with a limiting plate 420, the limiting plate 420 is located in the fixing groove 1035, and the wiring harness 400 is fixed by the cooperation between the fixing groove 1035 and the limiting plate 420, the cover plate 1034 at least partially covers the fixing groove 1035, thereby limiting the movement of the limiting plate 420, and the electrical connection end of the wiring harness 400 is exposed through the avoidance hole 1036 and can be electrically connected to the electrode assembly 202.

[0047] See also Figure 5 Optionally, the wiring harness 400 includes a plurality of wires, each of which is provided with a plug pin 410 , and the plug pin 410 is exposed through the avoidance hole 1036 so as to be electrically connected to the electrode assembly 202 .

[0048] See also Figure 5 In some embodiments, the clamping assembly 201 includes a clamping driver 2011 and a clamping arm 2012 connected to the clamping driver 2011, two clamping arms 2012 are arranged, and the electrode assembly 202 is connected to one of the clamping arms 2012. The clamping driver 2011 drives the two clamping arms 2012 to clamp toward each other so that the wiring harness 400 is electrically connected to the electrode assembly 202.

[0049] See also Figure 5 It can be understood that the pins 410 on the wiring harness 400 located at the electrical connection station 130 are all electrically connected to the electrode assembly 202, so as to form an electrical circuit with the electrode assembly 202.

[0050] See also Figure 5In some embodiments, the clamping driver 2011 is a clamping cylinder, which is arranged on the support frame 101 through the support platform 203. The clamping cylinder is a pneumatic actuator used to clamp, fix or hold a workpiece or device. It is usually composed of a cylinder body, a piston, a piston rod, a seal, an air inlet, an exhaust port and a clamping device. The clamping cylinder realizes the clamping action through the pressure of the gas, and has the characteristics of large clamping force, fast response speed, simple structure and convenient maintenance.

[0051] The clamping cylinder can drive the two clamping arms 2012 to move toward each other so that the electrode assembly 202 is electrically connected to the electrical terminal of the wiring harness 400, or drive the two clamping arms 2012 away from each other so that the two clamping arms 2012 release the clamping of the electrical terminal of the wiring harness 400.

[0052] See also Figure 5 In some embodiments, the electrode assembly 202 includes a positive electrode sheet 2021 and a negative electrode sheet 2022, and the positive electrode sheet 2021 and the negative electrode sheet 2022 are both connected to the same clamping arm 2012, and a pad is provided at the position corresponding to the positive electrode sheet 2021 and the negative electrode sheet on the other clamping arm 2012, and the material of the pad is silicone rubber, so that when the two clamping arms 2012 are clamped toward each other, the two pads can respectively improve the stability and reliability of the electrical connection between the positive electrode sheet 2021 and the negative electrode sheet 2022 and the pin 410.

[0053] See also Figure 5 Optionally, the wiring harness 400 includes four wires, wherein the pins 410 on two of the wires are electrically connected to the positive electrode sheet 2021, and the pins 410 on the other two wires are electrically connected to the negative electrode sheet 2022. The positive electrode sheet 2021 and the negative electrode sheet 2022 are also electrically connected to the positive and negative poles of the measuring instrument, respectively. The other end of the wiring harness 400 is connected to the battery, thereby forming a measurement circuit to measure electrical parameters such as battery voltage and current. By analyzing the electrical parameters, the quality of the battery can be judged.

[0054] In some embodiments, the driving assembly 102 includes a conveying driver 1021 and a transmission mechanism connected to the conveying driver 1021 , and the transmission mechanism connects the conveying driver 1021 and the loading slide 103 .

[0055] Optionally, the conveying driver 1021 can be a servo motor, and the rotational power of the servo motor is transmitted to the material-carrying slide 103 via a transmission mechanism, thereby driving the material-carrying slide 103 to perform reciprocating linear sliding. A servo motor is an electric motor that can accurately control position, speed and acceleration. They are usually composed of a motor, an encoder, a controller and a driver. The encoder is used to feedback the actual position of the motor, the controller adjusts the movement of the motor according to the desired position and feedback information, and the driver converts the control signal into the power required by the motor. It can be understood that the forward and reverse rotation of the servo motor is controlled by the controller, so that the reciprocating sliding of the material-carrying slide 103 can be achieved.

[0056] See also Figure 2 In some embodiments, the transmission mechanism includes a rotatable screw 1024 and a sliding seat 1023 threadedly connected to the screw 1024 , the output shaft of the conveying driver 1021 is connected to the screw 1024 , and the loading slide 103 is connected to the sliding seat 1023 .

[0057] See also Figure 2 Optionally, the transmission mechanism can drive the lead screw 1024 to rotate through the conveying driver 1021, thereby converting the rotational motion of the conveying driver 1021 into the linear motion of the sliding seat 1023, and then drive the loading slide 103 to slide linearly through the sliding seat 1023, thereby changing the rotation direction of the conveying driver 1021, and then changing the sliding direction of the loading slide 103.

[0058] The utility model also proposes an automatic detection device, which includes an automatic switching device 100. The specific structure of the automatic switching device 100 refers to the above embodiment. Since the automatic detection device adopts all the technical solutions of all the above embodiments, it also has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be repeated here.

[0059] In some embodiments, the automatic detection equipment also includes a detection device, which is electrically connected to the electrode assembly 202. It can be understood that the detection device includes a detection instrument, and the positive and negative poles of the detection instrument are respectively connected to the positive electrode sheet 2021 and the negative electrode sheet 2022.

[0060] In some embodiments, the controller is disposed in the support frame 101 , and a circuit board and other control structural components are also disposed in the support frame 101 .

[0061] See also Figure 2In some embodiments, a slide rail base 1022 for guiding the sliding of the sliding seat 1023 is further provided on the support frame 101, and the servo motor is connected to the slide rail base 1022 through a motor direct connection seat 1025. At the same time, sensors 401 are respectively provided at the opposite ends of the slide rail base 1022, and a trigger member 402 for triggering the sensor 401 is provided on the sliding seat 1023. After the sliding seat 1023 slides into place, the trigger member 402 will trigger one of the sensors 401, so that the servo motor stops running or changes the rotation direction.

[0062] The above are only optional embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. An automatic switching device for switching and transmitting different wiring harnesses to electrical connection stations, characterized in that: The automatic switching device comprises: A conveying structure, comprising a supporting frame, a material-carrying slide slidably disposed on the supporting frame, and a driving assembly for driving the material-carrying slide to slide in a predetermined direction; and An electrical connection structure, located at the electrical connection station, and comprising a clamping assembly and an electrode assembly connected to the support frame; Among them, a plurality of wire harnesses are arranged at intervals along the predetermined direction on the loading slide, the driving component drives one of the wire harnesses to be located at the electrical connection station, and the clamping component clamps the wire harness and the electrode assembly to electrically connect the wire harness and the electrode assembly.

2. The automatic switching device according to claim 1, characterized in that: The loading slide comprises a slide plate slidably connected to the supporting frame and a fixing unit disposed on the slide plate and used for fixing the wire harness, a plurality of the fixing units are arranged along the predetermined direction, and the driving assembly is connected to the slide plate.

3. The automatic switching device according to claim 2, characterized in that: The fixing unit comprises a fixing plate and a cover plate, wherein the fixing plate is vertically arranged on the sliding plate, and the cover plate is stacked on the fixing plate to cooperate with the fixing plate and fix the wiring harness.

4. The automatic switching device according to claim 3, characterized in that: The fixing plate is provided with a fixing groove for fixing the wiring harness, and the cover plate is provided with an avoidance hole at a position corresponding to the fixing groove.

5. The automatic switching device according to any one of claims 1 to 4, characterized in that: The clamping assembly includes a clamping driver and a clamping arm connected to the clamping driver. Two clamping arms are arranged, and the electrode assembly is connected to one of the clamping arms. The clamping driver drives the two clamping arms to clamp toward each other so that the wiring harness is electrically connected to the electrode assembly.

6. The automatic switching device according to claim 5, characterized in that: The clamping driver is a clamping cylinder.

7. The automatic switching device according to claim 5, characterized in that: The electrode assembly comprises a positive electrode sheet and a negative electrode sheet. The positive electrode sheet and the negative electrode sheet are both connected to the same clamping arm and can be electrically connected to the wiring harness located at the electrical connection station.

8. The automatic switching device according to any one of claims 1 to 4, characterized in that: The driving assembly includes a conveying drive and a transmission mechanism connected to the conveying drive, and the transmission mechanism connects the conveying drive and the material loading slide.

9. The automatic switching device according to claim 8, characterized in that: The transmission mechanism comprises a rotatably arranged lead screw and a sliding seat threadedly connected to the lead screw, the output shaft of the conveying driver is connected to the lead screw, and the loading slide is connected to the sliding seat.

10. An automatic detection device, characterized in that: It comprises the automatic switching device as described in any one of claims 1-9, and the automatic detection equipment also comprises a detection device, and the detection device is electrically connected to the electrode assembly.