Electronic processing device for stator winding

Abstract

The utility model discloses a stator winding electronic processing device, which comprises an operation table, a transmission winding mechanism, a stator rotating mechanism and a stabilizing mechanism, the transmission winding mechanism comprises a first electromagnetic slide rail, the first electromagnetic slide rail is arranged in the operation table, a first slide block is arranged in the first electromagnetic slide rail, and a second slide block is arranged in the first slide block; the upper side of the first sliding block is fixedly connected with a moving block, and the upper side of the moving block is rotationally connected with a pay-off barrel. Through the arrangement of the transmission winding mechanism, one end of the conductive coil penetrates through the guide pipe to be wound on the stator, then the second electromagnetic sliding rail drives the second sliding block to rotate, so that the second sliding block drives the rotating ring and the guide pipe to rotate, the conductive coil can be wound on the stator through the cooperation of the guide block, and during winding, the conductive coil can be wound around the stator. The first electromagnetic sliding rail drives the first sliding block to slowly retreat, so that the conductive coil can be better wound on the stator, manual winding can be reduced, and the workload of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of stator winding processing devices, in particular to a stator winding electronic processing device. Background Art

[0002] In an electric motor, the stator is a major component of the motor. It is the part that is located outside the motor and is fixed. The stator is usually composed of a set of windings (usually conductive coils) wound around a magnetic core or other material. The main function of the stator is to generate a magnetic field, which interacts with the magnetic field of the rotor (another major component, which usually rotates), thereby generating torque and making the motor rotate.

[0003] During the stator processing, the conductive coil needs to be wound around a magnetic core, and a winding device is generally used to process and wind it. Most of the current winding devices require workers to perform multiple processes when in use. The operation is cumbersome and the workload is large. It is easy to cause damage to the hands of the workers, affecting their normal work and having poor practicality. Therefore, in order to solve the above problems, a stator winding electronic processing device is proposed. Utility Model Content

[0004] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a stator winding electronic processing device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stator winding electronic processing device, an operating table, a transmission winding mechanism, a stator rotating mechanism and a stabilizing mechanism, the transmission winding mechanism comprising a first electromagnetic slide rail, the first electromagnetic slide rail is installed inside the operating table, a first slider is arranged inside the first electromagnetic slide rail, a moving block is fixedly connected to the upper side of the first slider, a wire-releasing drum is rotatably connected to the upper side of the moving block, a fixed rod is fixedly connected to one side of the moving block, a second electromagnetic slide rail is installed inside the fixed rod, a second slider is arranged inside the second electromagnetic slide rail, a swivel is fixedly connected to the surface of the second slider, a guide tube is fixedly connected to the surface of the swivel, a mounting block is fixedly connected to one end of the fixed rod, a guide block is fixedly connected to one side of the mounting block, a telescopic rod is fixedly connected to the inside of the mounting block, a spring is sleeved on the outside of the telescopic rod, a pressure plate is fixedly connected to one end of the telescopic rod, and the second electromagnetic slide rail is an annular electromagnetic slide rail, so that the second slider can drive the swivel and the guide tube to rotate around the fixed rod.

[0006] Preferably, the first slider is slidably connected to the first electromagnetic slide rail, and the second slider is slidably connected to the second electromagnetic slide rail. Through the provision of the first electromagnetic slide rail, the transmission winding mechanism is close to the stator rotating mechanism and away from the stator rotating mechanism.

[0007] Preferably, the stator rotation mechanism includes a mounting frame, which is fixed on the upper side of the operating table, a motor is fixedly installed inside the mounting frame, a reducer is fixedly connected to the output end of the motor, a rotating shaft is fixedly connected to the output end of the reducer, and a clamping column is fixedly connected to the upper side of the rotating shaft, and the stator that needs to be wound is clamped on the outside of the clamping column, and then the stator can be driven to rotate by the motor and the rotating shaft.

[0008] Preferably, the stabilizing mechanism includes a third electromagnetic slide rail, which is installed inside the operating table. A third slider is arranged inside the third electromagnetic slide rail. A fixed plate is fixedly connected to the upper side of the third slider, a clamping plate is fixedly connected to one side of the fixed plate, a pressure sensor is fixedly installed on the inner side of the clamping plate, and the shape of the clamping plate and the pressure sensor are adapted to the stator, so that the stator can be clamped.

[0009] Preferably, the third slider is slidably connected to the third electromagnetic slide rail, the pressure sensor has the same shape as the clamping plate, the pressure sensor is electrically connected to the third electromagnetic slide rail, the stator is clamped by the pressure sensor, and the third electromagnetic slide rail will stop when the pressure sensor contacts the stator.

[0010] Preferably, a supporting leg is fixedly connected to the lower side of the operating table, a rubber pad is fixedly connected to the lower side of the supporting leg, handles are fixedly connected to both sides of the operating table, and four supporting legs are provided, respectively arranged at the four corners of the lower side of the operating table.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model sets a transmission winding mechanism, passes one end of the conductive coil through the guide tube and is first wound on the stator, and then drives the second slider to rotate through the second electromagnetic slide rail, so that the second slider drives the rotating ring and the guide tube to rotate, and through the cooperation of the guide block, the conductive coil can be wound on the stator. During the winding, the first electromagnetic slide rail drives the first slider to slowly retreat, so that the conductive coil can be better wound on the stator, so that the device can reduce manual winding and reduce the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2This is a schematic diagram of the structure of the first front view section of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the second front view section of the utility model.

[0017] In the figure: 1. operating table; 2. first electromagnetic slide rail; 3. first slider; 4. moving block; 5. pay-off reel; 6. fixing rod; 7. second electromagnetic slide rail; 8. second slider; 9. swivel; 10. guide tube; 11. mounting block; 12. guide block; 13. telescopic rod; 14. spring; 15. pressure plate; 16. mounting frame; 17. motor; 18. reducer; 19. rotating shaft; 20. clamping column; 21. third electromagnetic slide rail; 22. third slider; 23. fixing plate; 24. clamping plate; 25. pressure sensor; 26. supporting leg; 27. rubber pad; 28. handle. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3A stator winding electronic processing device, an operating table 1, a transmission winding mechanism, a stator rotating mechanism and a stabilizing mechanism, the transmission winding mechanism comprising a first electromagnetic slide rail 2, the first electromagnetic slide rail 2 is installed inside the operating table 1, a first slider 3 is arranged inside the first electromagnetic slide rail 2, a moving block 4 is fixedly connected to the upper side of the first slider 3, a wire release drum 5 is rotatably connected to the upper side of the moving block 4, a fixed rod 6 is fixedly connected to one side of the moving block 4, a second electromagnetic slide rail 7 is installed inside the fixed rod 6, a second slider 8 is arranged inside the second electromagnetic slide rail 7, a swivel 9 is fixedly connected to the surface of the second slider 8, a guide tube 10 is fixedly connected to the surface of the swivel 9, a mounting block 11 is fixedly connected to one end of the fixed rod 6, a guide block 12 is fixedly connected to one side of the mounting block 11, a telescopic rod 13 is fixedly connected to the inside of the mounting block 11, and the outer surface of the telescopic rod 13 The sleeve is provided with a spring 14, one end of the telescopic rod 13 is fixedly connected with a pressure plate 15, the first slider 3 is slidably connected to the first electromagnetic slide rail 2, and the second slider 8 is slidably connected to the second electromagnetic slide rail 7. After the stator is placed on the stator rotating mechanism, the position of the guide tube 10 and the guide block 12 can be adjusted by the cooperation of the first electromagnetic slide rail 2 and the first slider 3, and one end of the conductive coil is passed through the guide tube 10 and first wound around the stator, and then the second slider 8 is driven to rotate by the second electromagnetic slide rail 7, so that the second slider 8 drives the swivel 9 and the guide tube 10 to rotate, and the conductive coil can be wound around the stator through the cooperation of the guide block 12. During winding, the first electromagnetic slide rail 2 will drive the first slider 3 to slowly retreat, so that the conductive coil can be better wound around the stator, so that the device can reduce manual winding and reduce the workload of the staff.

[0020] In one aspect of this embodiment, the stator to be wound is clamped on the clamping column 20, and the stator can be stabilized by the cooperation of the stabilizing mechanism. The stator can then be wound by the transmission winding mechanism. After one side is wound, the stabilizing mechanism is separated from the stator, and the motor 17 and the reducer 18 installed in the mounting frame 16 cooperate to drive the rotating shaft 19 to rotate slowly, thereby adjusting the direction of the stator, and then the stator needs to be wound.

[0021] In one aspect of the present embodiment, after the stator is clamped on the stator rotating mechanism, the third electromagnetic slide rail 21 will drive the third slider 22 to move, so that the third slider 22 drives the fixed plate 23, the clamping plate 24 and the pressure sensor 25 to move, so that the pressure sensor 25 contacts the stator to be wound, and the pressure sensor 25 is electrically connected to the third electromagnetic slide rail 21. After the pressure sensor 25 contacts the stator, the pressure sensor 25 sends a signal to the third electromagnetic slide rail 21, and the third electromagnetic slide rail 21 stops, so that the pressure sensor 25 stabilizes the stator.

[0022] In one aspect of this embodiment, the device is supported by supporting legs 26, and the rubber pads 27 are provided so that the rubber has the function of increasing friction, so that the device can be placed more stably, and the handle 28 can conveniently lift and move the device.

[0023] Working principle of the utility model: when the stator winding electronic processing device is in use, the stator to be wound is clamped on the clamping column 20, and the third electromagnetic slide rail 21 drives the third slider 22 to move, so that the third slider 22 drives the fixing plate 23, the clamping plate 24 and the pressure sensor 25 to move, so that the pressure sensor 25 contacts the stator to be wound, so that the pressure sensor 25 performs stable processing on the stator, and the position of the guide tube 10 and the guide block 12 can be adjusted through the cooperation of the first electromagnetic slide rail 2 and the first slider 3, and one end of the conductive coil is passed through the guide tube 10 and first wound on the stator, and then the second slider 8 is driven to rotate by the second electromagnetic slide rail 7, so that the second slider 8 drives the swivel 9 and the guide tube 10 to rotate, and the guide block 1 2, so that the conductive coil can be wound on the stator, the pay-off drum 5 and the moving block 4 have a certain friction, so when the conductive coil is paying out the wire, a certain pulling force is required to make the pay-off drum 5 rotate for the pay-off process, so that the conductive coil has a certain tension, and when winding, the first electromagnetic slide rail 2 will drive the first slider 3 to slowly retreat, so that the conductive coil can be better wound on the stator. After one point of the stator is wound, the stabilizing mechanism is separated from the stator, and the motor 17 and the reducer 18 installed in the mounting frame 16 cooperate to drive the rotating shaft 19 to rotate slowly, so that the stator is adjusted, and then the stator is wound through the transmission winding mechanism. All electrical equipment in this scheme is powered by PLC.

[0024] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A stator winding electronic processing device, comprising an operating table (1), a transmission winding mechanism, a stator rotating mechanism and a stabilizing mechanism, characterized in that: The transmission winding mechanism comprises a first electromagnetic slide rail (2), the first electromagnetic slide rail (2) being installed inside the operating table (1), a first slider (3) being arranged inside the first electromagnetic slide rail (2), a moving block (4) being fixedly connected to the upper side of the first slider (3), a wire-releasing drum (5) being rotatably connected to the upper side of the moving block (4), a fixed rod (6) being fixedly connected to one side of the moving block (4), a second electromagnetic slide rail (7) being installed inside the fixed rod (6), and the inner portion of the second electromagnetic slide rail (7) being A second slider (8) is provided on the part, a rotating ring (9) is fixedly connected to the surface of the second slider (8), a guide tube (10) is fixedly connected to the surface of the rotating ring (9), one end of the fixed rod (6) is fixedly connected to a mounting block (11), one side of the mounting block (11) is fixedly connected to a guide block (12), a telescopic rod (13) is fixedly connected inside the mounting block (11), a spring (14) is sleeved outside the telescopic rod (13), and one end of the telescopic rod (13) is fixedly connected to a pressure plate (15).

2. The stator winding electronic processing device according to claim 1, characterized in that: The first sliding block (3) is slidably connected to the first electromagnetic sliding rail (2), and the second sliding block (8) is slidably connected to the second electromagnetic sliding rail (7).

3. The stator winding electronic processing device according to claim 1, characterized in that: The stator rotating mechanism comprises a mounting frame (16), the mounting frame (16) is fixed on the upper side of the operating table (1), a motor (17) is fixedly mounted inside the mounting frame (16), an output end of the motor (17) is fixedly connected to a reducer (18), an output end of the reducer (18) is fixedly connected to a rotating shaft (19), and a clamping column (20) is fixedly connected to the upper side of the rotating shaft (19).

4. The stator winding electronic processing device according to claim 1, characterized in that: The stabilizing mechanism comprises a third electromagnetic slide rail (21), the third electromagnetic slide rail (21) is installed inside the operating table (1), a third slider (22) is arranged inside the third electromagnetic slide rail (21), a fixing plate (23) is fixedly connected to the upper side of the third slider (22), a clamping plate (24) is fixedly connected to one side of the fixing plate (23), and a pressure sensor (25) is fixedly installed on the inner side of the clamping plate (24).

5. The stator winding electronic processing device according to claim 4, characterized in that: The third sliding block (22) is slidably connected to the third electromagnetic sliding rail (21), and the pressure sensor (25) and the clamping plate (24) have the same shape.

6. The stator winding electronic processing device according to claim 1, characterized in that: The lower side of the operating table (1) is fixedly connected to a support leg (26), the lower side of the support leg (26) is fixedly connected to a rubber pad (27), and handles (28) are fixedly connected to both sides of the operating table (1).

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