Ammonification reactor capable of rapidly cleaning scales
By designing the lifting structure and rotary transmission structure in the ammonization reactor, the problem of scaling in the inner wall of the existing ammonization reactor cannot be quickly cleaned, and efficient and good quality cleaning effect is achieved.
Patent Information
- Application Number
- CN202420338037.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-23
AI Technical Summary
The internal walls of existing ammonization reactors are prone to fouling during operation, and the existing cleaning methods are inefficient and cannot guarantee quality.
An ammonization reactor including a mobile base plate, a cylinder box, a lifting cylinder, a cleaning top tank and annular shovel block is designed to achieve rapid cleaning of the inner wall scale through the lifting structure and the rotary transmission structure.
It realizes rapid and efficient cleaning of the inner wall of the ammonization reactor, and improves the cleaning quality and efficiency.
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Figure CN222427970U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the field of ammoniation reactors, and in particular to an ammoniation reactor with rapid scaling cleaning. Background Art
[0002] In the existing ammoniation reactors for phosphoric acid or ammonium phosphate slurry in the field of ammonium phosphate production, there are two types: normal pressure and pressurized ammoniation reactors. Normal pressure ammoniation reactors mostly use a stirring tank with a stirring paddle inside, and the liquid flow is a "mixed flow" so that the reactants can be fully mixed. However, the inner wall of the existing ammoniation reactor is prone to scaling during operation, and this scaling is generally removed manually, which is a cumbersome cleaning process.
[0003] In the invention patent application with application number CN201620820624.2, publication date 2017.01.25, and titled "A New Type of Ammoniation Reactor", the invention includes upper and lower pipe boxes and a cylinder, the upper and lower ends of the cylinder are respectively connected and fixed to the upper and lower pipe boxes, the top center of the upper pipe box is provided with a vent, the center of the lower end of the lower pipe box is provided with an ammonia inlet, a central tube is provided at the bottom of the cylinder near the bottom of the reactor, an annular gap is provided between the central tube and the reactor shell, a slurry feed port and a slurry outlet are respectively provided on both sides of the cylinder, the upper and lower pipe boxes are respectively provided with a temperature control coil, the device has the advantages of a stirred reaction tank and a pressurized tubular reactor, and the pressure in the reactor can be adjusted as needed.
[0004] However, during actual use, the reactor still has the problem of scaling on the inner wall that cannot be cleaned quickly, and needs to be cleaned manually using tools. This cleaning method is inefficient and the cleaning quality cannot be guaranteed. Utility Model Content
[0005] 1. Technical problems to be solved by the utility model:
[0006] The utility model provides an ammonia reactor with rapid cleaning of scale, which is used to solve the problem that the scale on the inner wall cannot be quickly cleaned and needs to be cleaned manually using tools. This cleaning method has low efficiency and the cleaning quality cannot be guaranteed.
[0007] 2. Technical solution:
[0008] In order to achieve the above-mentioned purpose, the technical solution provided by the utility model is: an ammonia reactor with rapid scale cleaning, comprising a movable bottom plate, the upper end surface of the movable bottom plate is fixedly connected to the equipment side plate, the top surface of the equipment side plate is provided with a cylinder box body, a lifting cylinder is installed inside the cylinder box body, a bottom tank body is provided above the other side surface of the movable bottom plate, the upper end surface of the bottom tank body is sleeved and connected to a cleaning top tank, the surface of the bottom tank body is fixedly connected to a discharge valve, and the top surface of the cleaning top tank is fixedly connected to an "L"-shaped pipe.
[0009] Furthermore, the "L"-shaped tube for cleaning the surface of the top tank is fixedly connected to the lifting cylinder inside the cylinder box and forms a lifting structure on the upper end surface of the bottom tank.
[0010] Furthermore, the bottom tank body includes a fixed tank body, the bottom of the fixed tank body is fixedly connected to a bottom shaft, the upper surface of the bottom shaft is movably connected to a rotating seat, the top surface of the rotating seat is provided with an interlocking groove, the surface of the bottom shaft is fixed with a bottom scraper, and the other end surface of the bottom scraper is fixedly connected to a side wall scraper.
[0011] Furthermore, a plurality of bottom scrapers and side wall scrapers are provided, and the bottom scrapers and side wall scrapers are fixed at the bottom of the inner wall of the tank body through a rotating seat to form a rotating movable structure.
[0012] Furthermore, the clean top tank includes a sliding tank body, a stirring motor is provided at the top of the sliding tank body, a stirring reaction shaft is provided inside the sliding tank body, a plurality of stirring blades are fixedly connected to the surface of the stirring reaction shaft, and a feed pipe is fixedly connected to the surface of the sliding tank body away from the "L"-shaped tube, a transmission plug is fixedly connected to the lower end surface of the stirring reaction shaft, a circular shovel block is fixedly connected to the lower end edge of the sliding tank body, and a sealing gasket is sleeved on the upper surface of the circular shovel block.
[0013] Furthermore, the stirring motor and the stirring reaction shaft form a transmission structure, and drive the stirring blades to form a rotating structure inside the clean top tank. The sliding tank body forms a lifting and sliding structure at the bottom tank body through an "L"-shaped tube, and the transmission plug is engaged with the engaging groove and forms a rotating transmission structure with the rotating seat.
[0014] 3. Beneficial effects:
[0015] The utility model has a reasonable design. During the operation of the ammonia reactor, raw materials are fed through the feed pipe on the surface of the cleaning top tank. The stirring motor drives the stirring reaction shaft and the stirring blades to rotate inside the bottom tank body and the cleaning top tank to improve the reaction efficiency. During the operation, the height of the raw materials does not exceed the connection part of the bottom tank body and the cleaning top tank. When it is necessary to clean the inner wall of the bottom tank body, the lifting cylinder inside the cylinder box body is started to drive the cleaning top tank to move downward, and the circular shovel block is driven to move downward to clean and remove the scale on the inner wall of the fixed tank body. At the same time, since a sealing gasket is arranged on the upper end of the circular shovel block, when the lifting cylinder drives the cleaning top tank to rise, it plays a sealing role, thereby realizing the rapid cleaning of the inner wall of the fixed tank body.
[0016] When the cleaning top tank moves downward, it drives the transmission plug at the bottom end of the stirring reaction shaft to embed into the fitting groove at the top of the rotating seat, and starts the stirring motor. The stirring motor drives the bottom scraper and the side wall scraper at the bottom of the bottom tank to quickly clean the inner wall that is not cleaned by the circular shovel block and the bottom surface of the fixed tank, thereby achieving the purpose of high-quality and rapid cleaning of scale. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the transmission plug block and the bottom tank of the utility model;
[0019] Figure 3 It is a schematic diagram of the transmission plug block and the bottom tank body of the utility model;
[0020] Figure 4 It is a schematic diagram of A in the clean top tank of the utility model.
[0021] Reference numerals:
[0022] 1. Mobile bottom plate: 2. Equipment side plate; 3. Cylinder box; 4. Bottom tank body; 401. Fixed tank body; 402. Bottom shaft; 403. Rotating seat; 404. Fitting groove; 405. Bottom scraper; 406. Side wall scraper; 5. Cleaning top tank; 501. Sliding tank body; 502. Stirring motor; 503. Stirring reaction shaft; 504. Stirring blade; 505. Feed pipe; 506. Transmission plug-in block; 507. Ring shovel block; 508. Sealing gasket; 6. Discharge valve; 7. "L" shaped pipe. DETAILED DESCRIPTION
[0023] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example
[0027] See attached Figure 1-4 , including a movable bottom plate 1, the upper end surface of the movable bottom plate 1 is fixedly connected to the equipment side plate 2, the top surface of the equipment side plate 2 is provided with a cylinder box body 3, a lifting cylinder is installed inside the cylinder box body 3, a bottom tank body 4 is arranged above the other side surface of the movable bottom plate 1, a cleaning top tank 5 is sleeved and connected to the upper end surface of the bottom tank body 4, a discharge valve 6 is fixedly connected to the surface of the bottom tank body 4, an "L"-shaped pipe 7 is fixedly connected to the top surface of the cleaning top tank 5, the "L"-shaped pipe 7 on the surface of the cleaning top tank 5 is fixedly connected to the lifting cylinder inside the cylinder box body 3 and is on the upper end surface of the bottom tank body 4 to form a lifting structure, and the device quickly cleans the scale inside the bottom tank body 4 through the cleaning top tank 5.
[0028] The bottom tank body 4 includes a fixed tank body 401, a bottom shaft 402 is fixedly connected to the bottom of the fixed tank body 401, a rotating seat 403 is movably connected to the upper surface of the bottom shaft 402, and an engaging groove 404 is provided on the top surface of the rotating seat 403. A bottom scraper 405 is fixed to the surface of the bottom shaft 402, and a side wall scraper 406 is fixedly connected to the other end surface of the bottom scraper 405. There are a plurality of bottom scrapers 405 and side wall scrapers 406, and the bottom scrapers 405 and the side wall scrapers 406 form a rotating movable structure at the bottom of the inner wall of the fixed tank body 401 through the rotating seat 403.
[0029] In this embodiment, during the operation of the amination reactor, raw materials are fed through the feed pipe 505 on the surface of the clean top tank 5, and the stirring motor 502 drives the stirring reaction shaft 502 and the stirring blades 504 to rotate inside the bottom tank body 4 and the clean top tank 5 to improve the reaction efficiency. During the operation, the height of the raw materials does not exceed the connection between the bottom tank body 4 and the clean top tank 5. When it is necessary to clean the inner wall of the bottom tank body 4, the lifting cylinder inside the cylinder box 3 is started to drive the clean top tank 5 to move downward, and the circular shovel block 507 is driven to move downward to clean and remove the scale on the inner wall of the fixed tank body 401. At the same time, since a sealing gasket 508 is provided on the upper end of the circular shovel block 507, when the lifting cylinder drives the clean top tank 5 to rise, it plays a sealing purpose, thereby realizing the rapid cleaning of the inner wall of the fixed tank body 401.
[0030] The clean top tank 5 includes a sliding tank body 501, a stirring motor 502 is arranged at the top of the sliding tank body 501, a stirring reaction shaft 503 is arranged inside the sliding tank body 501, a plurality of stirring blades 504 are fixedly connected to the surface of the stirring reaction shaft 503, a feeding pipe 505 is fixedly connected to the surface of the sliding tank body 501 away from the "L"-shaped tube 7, a transmission plug 506 is fixedly connected to the lower end surface of the stirring reaction shaft 503, a circular shovel block 507 is fixedly connected to the lower end edge of the sliding tank body 501, and a sealing gasket 508 is sleeved and connected to the upper surface of the circular shovel block 507, the stirring motor 502 and the stirring reaction shaft 503 constitute a transmission structure, and drive the stirring blades 504 to form a rotating structure inside the clean top tank 5, the sliding tank body 501 forms a lifting and sliding structure at the bottom tank body 4 through the "L"-shaped tube 7, and the transmission plug 506 is embedded and connected with the embedding groove 404, and forms a rotating transmission structure with the rotating seat 403.
[0031] In this embodiment, when the cleaning top tank 5 moves downward, the transmission plug 506 at the bottom end of the stirring reaction shaft 502 is driven to embed into the engaging groove 404 at the top of the rotating seat 403, and the stirring motor 502 is started. The stirring motor 502 drives the bottom scraper 405 and the side wall scraper 406 at the bottom of the bottom tank body 4 to quickly clean the uncleaned inner wall of the circular shovel block 507 and the bottom surface of the fixed tank body 401, thereby achieving the purpose of high-quality and rapid cleaning of scale.
[0032] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.
Claims
1. An ammonia reactor with rapid scaling cleaning, characterized in that The invention comprises a movable bottom plate (1), the upper end surface of the movable bottom plate (1) is fixedly connected to an equipment side plate (2), the top end surface of the equipment side plate (2) is provided with an oil cylinder box (3), a lifting oil cylinder is installed inside the oil cylinder box (3), a bottom tank body (4) is provided above the other side surface of the movable bottom plate (1), the upper end surface of the bottom tank body (4) is sleeve-connected to a cleaning top tank (5), a discharge valve (6) is fixedly connected to the surface of the bottom tank body (4), and an "L"-shaped pipe (7) is fixedly connected to the top end surface of the cleaning top tank (5).
2. The ammonia reactor with rapid scaling cleaning according to claim 1, characterized in that: The "L"-shaped tube (7) on the surface of the cleaning top tank (5) is fixedly connected to the lifting cylinder inside the cylinder box (3) and is formed into a lifting structure on the upper surface of the bottom tank (4).
3. The ammonia reactor with rapid scaling cleaning according to claim 1, characterized in that: The bottom tank body (4) comprises a fixed tank body (401), the bottom of the fixed tank body (401) is fixedly connected to a bottom shaft (402), the upper surface of the bottom shaft (402) is movably connected to a rotating seat (403), the top surface of the rotating seat (403) is provided with an engaging groove (404), the surface of the bottom shaft (402) is fixedly connected to a bottom scraper (405), and the other end surface of the bottom scraper (405) is fixedly connected to a side wall scraper (406).
4. The ammonia reactor with rapid fouling cleaning according to claim 3, characterized in that: A plurality of bottom scrapers (405) and side wall scrapers (406) are provided, and the bottom scrapers (405) and side wall scrapers (406) form a rotating movable structure at the bottom of the inner wall of the fixed tank body (401) via a rotating seat (403).
5. The ammonia reactor with rapid fouling cleaning according to claim 1, characterized in that: The clean top tank (5) comprises a sliding tank body (501), a stirring motor (502) is arranged at the top of the sliding tank body (501), a stirring reaction shaft (503) is arranged inside the sliding tank body (501), a plurality of stirring blades (504) are fixedly connected to the surface of the stirring reaction shaft (503), a feeding pipe (505) is fixedly connected to the surface of the sliding tank body (501) away from the "L"-shaped tube (7), a transmission plug (506) is fixedly connected to the lower end surface of the stirring reaction shaft (503), a circular shovel block (507) is fixedly connected to the lower edge of the sliding tank body (501), and a sealing gasket (508) is sleeved and connected to the upper surface of the circular shovel block (507).
6. The ammonia reactor with rapid scale cleaning according to claim 5, characterized in that: The stirring motor (502) and the stirring reaction shaft (503) form a transmission structure, and drive the stirring blades (504) to form a rotating structure inside the cleaning top tank (5). The sliding tank body (501) forms a lifting and sliding structure at the bottom tank body (4) through the "L"-shaped tube (7), and the transmission plug block (506) is engaged with the engagement groove (404) and forms a rotating transmission structure with the rotating seat (403).
Citation Information
Patent Citations
Novel ammoniation reaction ware
CN205907037U