High-power integrated bearing seat machining mechanism

By designing a high-power integrated bearing seat processing mechanism including machine tool workbench, support mechanism and pad plate, the difficulty of positioning and processing of high-power integrated bearing seats on boring and milling machines is solved, and the stable positioning of the bearing seats is achieved and Efficient processing.

CN222429324UActive Publication Date: 2025-02-07SHANDONG JINLEI NEW ENERGY RELOADING CO LTD
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Patent Information

Application Number
CN202421264899.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-07
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The irregular shape and size of the high-power integrated bearing seat makes it difficult to position and process on the boring and milling machine, especially when placed vertically on the yaw surface.

Method used

A high-power integrated bearing seat processing mechanism is designed, including a machine tool workbench, support mechanism and pad plate. The support mechanism realizes stable positioning and processing of the bearing seat through the box and jack installed on the machine tool workbench, combined with the adjustment of the shim and slot structure.

Benefits of technology

Through this processing mechanism, the integrated bearing seat can be easily positioned and processed, solving the problem of difficult positioning, and achieving efficient machining of the yaw surface and the top boss.

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Abstract

The utility model discloses a high-power integrated bearing seat processing mechanism which comprises a machine tool workbench, a supporting mechanism arranged on the machine tool workbench and a base plate arranged on the machine tool workbench, the supporting mechanism comprises a box body installed on the machine tool workbench, and a plurality of jacks are arranged on the box body. The universal square box and the adjusting sizing block are installed on the machine tool workbench, the jack is installed on the universal box body, the integrated bearing seat is supported on the jack and the adjusting sizing block, and machining of the yaw surface and the top boss can be completed through horizontal rotation of the machine tool workbench.
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Description

Technical Field

[0001] The utility model relates to the technical field of bearing seat processing, in particular to a high-power integrated bearing seat processing mechanism. Background Art

[0002] In response to the national call, the newly installed capacity of my country's power system will tend to develop wind power and new energy in the future. The assembly of wind power generation units tends to be large-megawatt units. The bearing seat and the front frame are respectively one of the four major parts in the assembly of the whole machine. As the megawatt of the unit increases, the cost continues to increase. Lightweighting and cost reduction have become important links in the research and development and design of wind turbines. The design of the bearing seat and the front frame has been changed, from a bearing seat and front frame assembly structure to an integrated bearing seat. The overall structure has large and irregular dimensions, which is not easy to clamp, especially when the first-order yaw surface is placed vertically and the yaw surface is processed by a boring and milling machine, the positioning is difficult. Utility Model Content

[0003] The utility model aims to solve the above problems and provide a high-power integrated bearing seat processing mechanism, which is convenient for positioning the bearing seat and realizes the vertical placement of a first-order yaw surface and the use of a boring and milling machine to process the yaw surface.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A high-power integrated bearing seat processing mechanism comprises a machine tool worktable, a supporting mechanism arranged on the machine tool worktable and a pad arranged on the machine tool worktable. The supporting mechanism comprises a box body installed on the machine tool worktable, and a plurality of jacks are arranged on the box body.

[0006] Furthermore, a top plate supported on a bearing seat is provided at the upper end of the jack.

[0007] Furthermore, the top plate is provided with a first slot that cooperates with the bearing seat.

[0008] Furthermore, a plurality of connection grooves are evenly arranged on the machine tool workbench, and the box body and the pad are both mounted on the machine tool workbench by bolts.

[0009] Furthermore, a second slot is provided on the pad.

[0010] Furthermore, a through hole is provided on the pad, and a pressing plate is provided in the through hole.

[0011] Furthermore, the right side wall of the through hole is an inclined surface, and the right side surface of the pressure plate is an inclined surface that matches the inclined surface of the through hole.

[0012] The beneficial effects of the utility model are:

[0013] 1. The utility model includes a machine tool workbench, a supporting mechanism arranged on the machine tool workbench and a pad arranged on the machine tool workbench, wherein the supporting mechanism includes a box body installed on the machine tool workbench, and a plurality of jacks are arranged on the box body. A universal square box and an adjusting shim are installed on the machine tool workbench, the jack is installed on the universal box body, and an integrated bearing seat is supported on the jack and the adjusting shim. The processing of the yaw surface and the top boss can be completed by horizontally rotating the machine tool workbench. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is the front view of the utility model;

[0016] Figure 2 It is the left view of the utility model;

[0017] Figure 3 This is a schematic diagram of the jack of the utility model;

[0018] Figure 4 This is a schematic diagram of a pad in Embodiment 1 of the utility model;

[0019] Figure 5 This is a schematic diagram of the pad of the second embodiment of the utility model.

[0020] In the figure: a machine tool workbench 1, a pad 2, a box 3, a jack 4, a top plate 5, a first slot 6, a connecting slot 7, a second slot 8, a through hole 9, and a pressing plate 10. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0022] Embodiment 1:

[0023] like Figure 1 and Figure 2As shown, a high-power integrated bearing seat processing mechanism includes a machine tool worktable 1, a support mechanism arranged on the machine tool worktable 1, and a pad 2 arranged on the machine tool worktable 1, wherein the support mechanism includes a box body 3 installed on the machine tool worktable 1, and a plurality of jacks 4 are arranged on the box body 3. A universal square box and an adjustment shim are installed on the machine tool worktable, the jack is installed on the universal box body 3, the integrated bearing seat is supported on the jack and the adjustment shim, and the processing of the yaw surface and the top boss can be completed by horizontally rotating the machine tool worktable.

[0024] like Figure 3 As shown, the upper end of the jack 4 is provided with a top plate 5 supported on a bearing seat.

[0025] like Figure 3 As shown, the top plate 5 is provided with a first slot 6 that matches the bearing seat. The first slot 6 matches the edge of the bearing seat to facilitate the positioning of the bearing seat.

[0026] like Figure 1 As shown, a plurality of connection grooves 7 are evenly arranged on the machine tool workbench 1, and the box body 3 and the pad 2 are both mounted on the machine tool workbench 1 by bolts. The positions of the box body 3 and the pad 2 can be adjusted according to the size of the bearing seat.

[0027] like Figure 4 As shown, the backing plate 2 is provided with a second slot 8 .

[0028] Embodiment 2:

[0029] like Figure 5 As shown, the pad 2 is provided with a through hole 9 , and a pressing plate 10 is provided in the through hole 9 .

[0030] The right side wall of the through hole 9 is an inclined surface, and the right side surface of the pressing plate 10 is an inclined surface that matches the inclined surface of the through hole 9. After the bearing seat is supported on the backing plate, the pressing plate 10 is pressed down to support the side surface of the bearing seat to achieve the positioning of the bearing seat.

[0031] In the description of the present invention, it should be noted that the terms "left", "right", "up", "down", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection, it can be a direct connection, it can be an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A high-power integrated bearing seat processing mechanism, characterized in that: The invention comprises a machine tool worktable (1), a supporting mechanism arranged on the machine tool worktable (1), and a pad (2) arranged on the machine tool worktable (1); the supporting mechanism comprises a box (3) installed on the machine tool worktable (1); and a plurality of jacks (4) are arranged on the box (3).

2. A high-power integrated bearing seat processing mechanism as claimed in claim 1, characterized in that: The upper end of the jack (4) is provided with a top plate (5) supported on the bearing seat.

3. A high-power integrated bearing seat processing mechanism as claimed in claim 2, characterized in that: The top plate (5) is provided with a first slot (6) which cooperates with the bearing seat.

4. A high-power integrated bearing seat processing mechanism as claimed in claim 1, characterized in that: A plurality of connection grooves (7) are evenly arranged on the machine tool workbench (1), and the box body (3) and the pad (2) are both mounted on the machine tool workbench (1) by means of bolts.

5. A high-power integrated bearing seat processing mechanism as claimed in claim 1, characterized in that: The backing plate (2) is provided with a second slot (8).

6. A high-power integrated bearing seat processing mechanism as claimed in claim 1, characterized in that: The pad (2) is provided with a through hole (9), and a pressing plate (10) is provided in the through hole (9).

7. A high-power integrated bearing seat processing mechanism as claimed in claim 6, characterized in that: The right side wall of the through hole (9) is an inclined surface, and the right side surface of the pressing plate (10) is an inclined surface that matches the inclined surface of the through hole (9).