Rapid heating and cooling equipment capable of achieving continuous production
By designing a fast cooling device with multiple detachable sealed inner vessels, the problem of long heating and cooling time of existing box furnaces is solved, and a cooling speed similar to mass production is achieved, saving energy and avoiding oxidation.
Patent Information
- Application Number
- CN202420363410.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-27
AI Technical Summary
The existing box furnace has a long heating time and a long cooling time, which makes it impossible to achieve rapid cooling, resulting in a long heat treatment time for the product, affecting its performance, and it is easy to cause oxidation problems when the oven is released at high temperatures.
A rapid cooling device including at least two detachable sealed inner vessels is designed. Through the alternating use of the sealed inner vessels, a cooling speed similar to that of batch continuous production is achieved, and the box furnace temperature is maintained during cooling, saving Energy while providing a protective atmosphere to avoid oxidation.
It achieves rapid cooling, shortens the heat treatment time of the product, ensures product performance, saves energy, and avoids product oxidation through protective atmosphere.
Smart Images
Figure CN222438462U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating equipment, in particular to a rapid temperature rise and fall equipment capable of continuous production. Background Art
[0002] In the metal magnetic powder core industry, a small number of products need to undergo formula experiments, which are not suitable for mass production kilns. Therefore, a box furnace is required. To facilitate experimental operations and maintain the same heating and cooling conditions as those of mass production, the box furnace is required to have the following characteristics: 1. A sealed furnace chamber; 2. Rapid heating and cooling for easy operation; 3. Adjustable heating and cooling speeds.
[0003] The existing box-type furnace has a long heating time, a long cooling time, and a too gentle heat treatment curve, which cannot achieve the purpose of rapid heating and cooling. The long heat treatment time of the product causes the product to be inconsistent with batch continuous production conditions, affecting the performance of the product. If the product is taken out of the furnace at a high temperature, it will cause oxidation problems in the air. Utility Model Content
[0004] The utility model provides a rapid temperature rise and fall device capable of continuous production, so as to solve the technical problems in the prior art.
[0005] The technical solution adopted by the utility model is to provide a rapid temperature rise and fall device capable of continuous production, comprising:
[0006] A box-type furnace having a furnace chamber disposed therein;
[0007] a workbench on which a second track is disposed;
[0008] The first track has at least two groups, and a second running device is arranged at the bottom thereof, and the second running device can move the first track along the direction of the second track;
[0009] The number of the sealed inner liner is the same as that of the first track. A first walking device is provided at the bottom of each sealed inner liner. The first walking device can move the sealed inner liner along the direction of the first track, so that the sealed inner liner can be inserted into or pulled out of the furnace.
[0010] Furthermore, all the first rails are a whole, and only one second walking device is arranged at the bottom of the first rail.
[0011] Furthermore, the first tracks are split, and a second walking device is respectively provided at the bottom of each set of first tracks.
[0012] Furthermore, the first track direction is the same as the depth direction of the furnace cavity, and the second track direction is perpendicular to the first track direction.
[0013] Furthermore, the second track is circular or arc-shaped, and when the first track moves along the direction of the second track to the furnace opening, the direction of the first track is the same as the depth direction of the furnace chamber.
[0014] Furthermore, a limiting mechanism is provided on the first track and / or the second track. The limiting mechanism on the first track is used to limit the movement of the first running device, and the limiting mechanism on the second track is used to limit the movement of the second running device.
[0015] Furthermore, the limiting mechanism is a pin and a pin hole arranged on the first track and / or the second track.
[0016] Furthermore, the enclosed inner liner includes a liner body, a mounting frame and a sealing door; the mounting frame is arranged on the liner body and is fixedly connected or detachably connected to the first walking device; the liner body is also provided with an air inlet and an air outlet connected to an external protective air source.
[0017] Furthermore, the first walking device includes a first frame and a first roller; the second walking device includes a second frame and a second roller.
[0018] Furthermore, the first walking device also includes a first driving mechanism for driving the first roller; the second walking device also includes a second driving device for driving the second roller.
[0019] The beneficial effects of the utility model are as follows: the equipment has at least two detachable sealed inner tanks, and the alternating use of the sealed inner tanks can ensure that the equipment has a similar heating and cooling speed as that of batch continuous production. When the product is cooled outside the furnace, the temperature of the box furnace can be maintained, saving energy. A protective atmosphere can be provided during heat treatment to avoid oxidation problems of products leaving the furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the rapid temperature rise and fall equipment capable of continuous production disclosed in the utility model;
[0021] Figure 2 Another structural schematic diagram of the rapid temperature rise and fall equipment capable of continuous production disclosed in the utility model;
[0022] Figure 3 It is a structural schematic diagram of the first track and the second running device disclosed in the utility model;
[0023] Figure 4 It is a structural schematic diagram of the closed inner container and the first walking device disclosed in the utility model;
[0024] Figure 5 It is another structural schematic diagram of the sealed inner container and the first walking device disclosed in the utility model.
[0025] Figure markings: 1-workbench, 2-box furnace, 21-furnace, 3-sealed inner tank, 31-tank body, 311-air inlet, 312-air outlet, 32-mounting frame, 33-sealed door, 4-first track, 5-second track, 6-first walking device, 61-first frame, 62-first roller, 7-second walking device, 71-second frame, 72-second roller, 8-limiting mechanism, 81-pin hole, 82-pin. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings, but the embodiments of the utility model are not limited thereto. It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be a centered element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there can be a centered element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0027] In the present invention, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings. These terms are mainly used to better describe the present invention and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0028] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those skilled in the art, the specific meanings of these terms in this utility model can be understood according to specific circumstances.
[0029] In addition, the terms "installed", "set", "provided with", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0030] Embodiment 1:
[0031] See also Figure 1 , Figure 2 The present embodiment discloses a rapid temperature rise and fall device capable of continuous production, comprising: a box-type furnace 2, wherein a furnace chamber 21 is arranged inside the box-type furnace; a workbench 1, wherein a second track 5 is arranged on the workbench; a first track 4, which has at least two groups, and a second running device 7 is arranged at the bottom thereof, and the second running device 7 can move the first track 4 along the direction of the second track 5; a sealed inner liner 3, which has the same number of groups as the first track 4, and a first running device 6 is arranged at the bottom of each sealed inner liner 3, and the first running device 6 can move the sealed inner liner 3 along the direction of the first track 4, so that the sealed inner liner 3 can be inserted into or pulled out of the furnace chamber 21.
[0032] In the production process of magnetic powder core products, it is sometimes necessary to conduct formula experiments. Through the control variable method, it can be known that when the formula is changed, other factors cannot be changed, such as atmosphere, temperature, etc. In addition, since the formula experiments are all small batches, it is not appropriate to use mass production kilns for formula experiments from the perspective of energy saving, so using box furnace 2 for formula experiments is a better choice. However, since the heating and cooling speeds of the existing box furnace 2 and the mass production kiln are inconsistent, it is necessary to improve the existing box furnace 2 to simulate the heating and cooling speeds of the mass production kiln as much as possible.
[0033] Specifically. The box-type furnace 2 of this embodiment can be a muffle furnace, and the box-type furnace 2 can be placed on the workbench 1 or not. In this embodiment, there are two sealed inner tanks 3, and the magnetic powder core product is placed in the sealed inner tanks 3. When the sealed inner tank 3 located in the furnace 21 is heated to a specified time, it is pulled out and quickly cooled outside the furnace 21. It can be cooled to a temperature below 200 degrees in a short time according to the requirements of the heat treatment curve to avoid oxidation problems when the product is out of the furnace, and then another sealed inner tank 3 is pushed into the furnace 21 to quickly heat up the magnetic powder core; the two sealed inner tanks 3 are used alternately to ensure that the magnetic powder core has a heating and cooling speed similar to that of a batch production kiln. In specific applications, the number of sealed inner tanks 3 can be designed according to the heating and cooling time.
[0034] In some alternative embodiments, see Figure 1 , Figure 2 , the two first rails 4 are a whole, and only one second running device 7 is provided at the bottom of the first rail 4, and the two first rails 4 move as a whole. In some other optional embodiments, the first rails 4 are split, and a second running device 7 (not shown in the figure) is provided at the bottom of each group of first rails 4, so that the movement of each group of first rails 4 can be controlled separately.
[0035] In some alternative embodiments, see Figure 1 , Figure 2, the direction of the first track 4 is the same as the depth direction of the furnace cavity, and the direction of the second track 5 is perpendicular to the direction of the first track 4. In some other optional embodiments, the second track 5 is circular or arc-shaped (not shown in the figure), and when the first track 4 moves along the direction of the second track 5 to the opening of the furnace 21, the direction of the first track 4 is the same as the depth direction of the furnace cavity.
[0036] See also Figure 1-Figure 3 , a limiting mechanism 8 is provided on the first track 4 and / or the second track 5, the limiting mechanism 8 on the first track 4 is used to limit the movement of the first running device 6, and the limiting mechanism 8 on the second track 5 is used to limit the movement of the second running device 7. Specifically, the limiting mechanism 8 is a pin 82 and a pin hole 81 provided on the first track 4 and / or the second track 5. When the sealed inner container 3 is inserted into the furnace 21, the first running device 6 is limited by the pin 82, which increases the stability of the system and prevents the sealed inner container 3 from being pulled out before being heated to the set time due to manual misoperation.
[0037] See also Figure 4 , Figure 5 , the sealed inner liner 3 includes: a liner body 31, a mounting frame 32 and a sealing door 33; the mounting frame 32 is welded or bolted to the liner body 31, and is welded or bolted to the first walking device 6. The sealing door 33 is hinged to one side of the liner body 31, or the sealing door 33 is locked to the liner body 31 by two or more locking bolts. The liner body 31 is also provided with an air inlet 311 and an air outlet 312 connected to an external protective gas source to provide a protective atmosphere for the sealed inner liner 3. Furthermore, the sealed inner liner 3 is made of stainless steel. It should be noted that whether to set the air inlet 311 and the air outlet 312 on the liner body 31 needs to be determined according to the category of the heated product. The magnetic powder core listed in this embodiment needs to be carried out under a protective atmosphere, so the air inlet 311 and the air outlet 312 are set. For other products that do not need to be heated and cooled under a protective atmosphere, the air inlet 311 and the air outlet 312 may not be set.
[0038] See also Figure 3 , Figure 4 , the first walking device 6 includes a first frame 61 and a first roller 62; the second walking device 7 includes a second frame 71 and a second roller 72; the first walking device 6 and the second walking device 7 are moved manually. In some other optional embodiments, the first walking device 6 also includes a first driving mechanism (not shown in the figure) for driving the first roller 62; the second walking device 7 also includes a second driving device (not shown in the figure) for driving the second roller 72; thus, the movement of the first walking device 6 and the second walking device 7 is controlled by the first driving mechanism and the second driving mechanism.
[0039] The device has at least two detachable sealed inner tanks 3. The alternate use of the sealed inner tanks 3 can ensure that the device has a similar heating and cooling speed as that of batch continuous production. When the product is cooled outside the furnace 21, the temperature of the box furnace 2 can be maintained, saving energy. A protective atmosphere can be provided during heat treatment to avoid oxidation problems of the product out of the furnace.
[0040] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A rapid temperature rise and fall device capable of continuous production, characterized in that: include: A box-type furnace having a furnace chamber disposed therein; a workbench on which a second track is disposed; The first track has at least two groups, and a second running device is arranged at the bottom thereof, and the second running device can move the first track along the direction of the second track; The number of the sealed inner liner is the same as that of the first track. A first walking device is provided at the bottom of each sealed inner liner. The first walking device can move the sealed inner liner along the direction of the first track, so that the sealed inner liner can be inserted into or pulled out of the furnace.
2. The rapid temperature rise and fall equipment capable of continuous production according to claim 1, characterized in that: All the first rails are a whole, and only one second running device is arranged at the bottom of the first rail.
3. The rapid temperature rise and fall equipment capable of continuous production according to claim 1, characterized in that: The first tracks are split, and a second walking device is respectively arranged at the bottom of each set of first tracks.
4. The rapid temperature rise and fall equipment capable of continuous production according to claim 1, characterized in that: The first track direction is the same as the depth direction of the furnace cavity, and the second track direction is perpendicular to the first track direction.
5. The rapid temperature rise and fall equipment capable of continuous production according to claim 1, characterized in that: The second track is circular or arc-shaped, and when the first track moves to the furnace opening along the direction of the second track, the direction of the first track is the same as the depth direction of the furnace chamber.
6. The rapid temperature rise and fall equipment capable of continuous production according to claim 1, characterized in that: A limiting mechanism is arranged on the first track and / or the second track. The limiting mechanism on the first track is used to limit the movement of the first running device, and the limiting mechanism on the second track is used to limit the movement of the second running device.
7. The rapid temperature rise and fall equipment capable of continuous production according to claim 6, characterized in that: The limiting mechanism is a pin and a pin hole arranged on the first track and / or the second track.
8. The rapid temperature rise and fall equipment capable of continuous production according to claim 1, characterized in that: The first traveling device comprises a first frame and a first roller; the second traveling device comprises a second frame and a second roller.
9. The rapid temperature rise and fall equipment capable of continuous production according to claim 8, characterized in that: The first walking device further includes a first driving mechanism for driving the first roller; the second walking device further includes a second driving device for driving the second roller.