Thickness detection equipment for high-elasticity waterproof polyurethane film

By designing a thickness detection device containing an automatic detection structure, the problem of human factors affecting film thickness detection in the prior art is solved, and high-precision, unmanned thickness measurement and warning of poor product in the film transmission process are realized. .

CN222438776UActive Publication Date: 2025-02-07JIANGSU XINYIDA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420485210.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-02-07
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing film thickness detection methods have problems such as human factors and complex operation, especially in the process of film transmission, it is difficult to achieve high-precision and unmanned detection.

Method used

A thickness detection device including an automatic detection structure is designed. The device is equipped with a roller and an automatic detection structure on the detection table. The automatic detection structure consists of a compression structure and a measurement structure, and uses laser ranging sensors and pressure springs and other technologies. , realize automatic measurement of film thickness and warning of poor products.

Benefits of technology

The device can automatically perform thickness measurement during film transmission, reduce the influence of human factors, improve detection accuracy, and ensure product quality through the warning function of poor products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses thickness detection equipment for a high-elasticity waterproof polyurethane film, which comprises a detection table, a plurality of rollers are mounted on the detection table, the tops of the rollers form a table top for supporting the film, and an automatic detection structure is mounted on the detection table; the automatic detection structure comprises a pressing structure used for pressing the surface of the thin film and a measuring structure used for thickness measurement. Through the mode, the thickness detection equipment for the high-elasticity waterproof polyurethane film adopts an automatic detection structure, can measure the thickness in the film transmission process, gives out an alarm for bad products, and reduces the influence of human factors.
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Description

Technical Field

[0001] The utility model belongs to the field of film production, and in particular relates to a thickness detection device for a high-elasticity waterproof polyurethane film. Background Art

[0002] Thickness detection of highly elastic waterproof polyurethane films plays the following important roles:

[0003] 1. Ensure product quality: By testing the thickness of the high-elastic waterproof polyurethane film, it can be ensured that the product meets the design requirements and standard regulations, thereby ensuring the quality and performance of the product.

[0004] 2. Control construction quality: During the construction process in the fields of construction, water conservancy, transportation, etc., testing the thickness of the polyurethane film can effectively control the construction quality and ensure the waterproof effect.

[0005] 3. Improve the durability of the project: Polyurethane film has the advantages of high elasticity, aging resistance, and tensile resistance. Testing its thickness can ensure that the film has a long life during the use of the project and improve the durability of the project.

[0006] 4. Save materials and energy: By testing the thickness of the polyurethane film, it can ensure that the material is used in a reasonable amount, avoid excessive use and waste, and thus save resources and costs.

[0007] 5. Ensure project safety: In important engineering fields, such as tunnels, subways, bridges, etc., testing the thickness of polyurethane waterproof film can ensure the waterproof effect of the project, prevent leakage and accidents, and ensure project safety.

[0008] 6. Improve economic benefits: By testing the thickness of the polyurethane film, the quality of the waterproofing project can be ensured, leakage and maintenance times can be reduced, thereby reducing project operating costs and improving economic benefits.

[0009] Existing film thickness detection methods mainly include micrometer measurement method and slicing method. The micrometer measurement method uses a micrometer to directly measure the thickness of the polyurethane film. This is a simple and direct method, but it may be affected by the operating level of the measurement personnel and the surface roughness of the polyurethane film. The slicing method cuts the polyurethane film into thin slices and then observes the thickness of the slices under a microscope to calculate the actual thickness of the film. This method has high accuracy, but the operation process is more complicated and will cause a certain degree of damage to the polyurethane film. Utility Model Content

[0010] The main technical problem solved by the utility model is to provide a thickness detection device for a high-elasticity waterproof polyurethane film, which can measure the thickness during the film transmission process and reduce the influence of human factors.

[0011] In order to solve the above technical problems, a technical solution adopted by the utility model is: a thickness detection device for a high elastic waterproof polyurethane film, comprising a detection table, a plurality of rollers are installed on the detection table, the tops of the plurality of rollers form a table for supporting the film, and an automatic detection structure is installed on the detection table;

[0012] The automatic detection structure includes a pressing structure for pressing the surface of the film and a measuring structure for measuring the thickness.

[0013] In a preferred embodiment of the utility model, the clamping structure includes two brackets and a pressure roller, the two brackets are symmetrically installed on both sides of the detection platform, and the pressure roller is horizontally installed between the two brackets through lifting structures respectively arranged on the two brackets.

[0014] In a preferred embodiment of the present invention, the lifting structure includes a slider and a slide groove, the slider is slidably connected to the slide groove, and the pressure roller is rotationally connected to a cross bar fixed between the two sliders.

[0015] In a preferred embodiment of the present invention, a pressure spring is installed between the top of the sliding block and the top of the sliding groove.

[0016] In a preferred embodiment of the present invention, the measuring structure includes a laser distance measuring sensor and a laser reflection plate, the laser emitter is installed at the bottom of the slide groove, and the laser reflection plate is installed at the bottom of the slider.

[0017] In a preferred embodiment of the present invention, the laser ranging sensor is connected to an external processing device via an electric wire.

[0018] The beneficial effects of the utility model are as follows: the utility model is a thickness detection device for a high-elasticity waterproof polyurethane film, the device adopts an automatic detection structure, can measure the thickness during the film transmission process, and warn of defective products, thereby reducing the influence of human factors. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The front view of a thickness detection device for highly elastic waterproof polyurethane film.

[0020] Figure 2 The left side view is a thickness detection device for highly elastic waterproof polyurethane film.

[0021] Figure 3 The figure is a top view of a testing platform in a thickness testing device for highly elastic waterproof polyurethane film.

[0022] The markings of the components in the accompanying drawings are as follows: 1. Testing table; 2. Roller; 3. Film; 4. Pressure roller; 5. Bracket; 6. Crossbar; 7. Slider; 8. Slide; 9. Pressure spring; 10. Laser ranging sensor; 11. Laser reflector. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0024] See also Figures 1 to 3 , the utility model embodiment includes:

[0025] A thickness detection device for a high-elastic waterproof polyurethane film comprises a detection table 1, on which a plurality of rollers 2 are mounted, the tops of the plurality of rollers 2 forming a table surface for supporting a film 3, and an automatic detection structure mounted on the detection table 1, which can measure the thickness of the film 3 during transmission, and warn of defective products, thereby reducing the influence of human factors.

[0026] The automatic detection structure includes a pressing structure for pressing the surface of the film 3 and a measuring structure for measuring the thickness.

[0027] The clamping structure includes two brackets 5 and a pressing roller 4 . The two brackets 5 are symmetrically installed on both sides of the detection platform 1 . The brackets 5 are used for installing the pressing roller 4 .

[0028] The pressing roller 4 is horizontally installed between the two brackets 5 through lifting structures respectively arranged on the two brackets 5. The pressing roller 4 is used to press the film 3 conveyed on the detection platform 1. When the thickness of the film 3 changes, the pressing roller 4 will also move up and down accordingly.

[0029] The lifting structure includes a slider 7 and a slide groove 8. The slider 7 is slidably connected to the slide groove 8, and the slide groove 8 is used for the slider 7 to move up and down.

[0030] The pressure roller 4 is rotatably connected to the cross bar 6 fixed between the two sliders 7. The up and down movement of the pressure roller 4 drives the up and down movement of the slider 7. The slider 7 cooperates with the slide groove 8, so that the pressure roller 4 can maintain horizontal up and down movement. Therefore, if the film 3 has a slight uneven thickness in the longitudinal position, it will cause the movement of the pressure roller 4, making the detection more accurate.

[0031] A pressure spring 9 is installed between the top of the slider 7 and the top of the slide groove 8. The pressure spring 9 applies pressure to the slider 7, so that the pressure roller 4 is always in contact with the upper surface of the film 3, avoiding the pressure roller 4 from jumping due to too fast transmission of the film 3 and too large difference in thickness of the film 3, thereby affecting the measurement result.

[0032] When the slide block 7 reaches the bottom of the slide groove 8 , the pressure spring 9 is in a stationary state.

[0033] The measuring structure includes a laser ranging sensor 10 and a laser reflecting plate 11. The laser emitter is installed at the bottom of the slide groove 8, and the laser reflecting plate 11 is installed at the bottom of the slider 7. The laser ranging sensor 10 emits a laser beam to the laser reflecting plate 11, and measures the time it takes for the laser reflecting plate 11 to reflect the laser back to calculate the distance.

[0034] The laser reflection plate 11 can improve measurement accuracy and reliability.

[0035] Laser ranging has the advantages of high precision, high efficiency and strong anti-interference ability.

[0036] The laser distance sensor 10 is connected to an external processing device through an electric wire, and the thickness change measured by the laser distance sensor 10 is counted by the external processing device. When the thickness exceeds a preset range, an alarm is issued to remind the operator that the product is unqualified.

[0037] Different from the prior art, the utility model is a thickness detection device for high-elasticity waterproof polyurethane film. The device adopts an automatic detection structure, can measure the thickness during the film transmission process, and warn of defective products, reducing the influence of human factors.

[0038] In the description of the present utility model, it should be noted that the components are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel in this field through technical manuals or through conventional test methods. The directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when used. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.

[0039] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A thickness detection device for a highly elastic waterproof polyurethane film, comprising a detection table, on which a plurality of rollers are mounted, and the tops of the plurality of rollers form a table surface for supporting the film, characterized in that: An automatic detection structure is installed on the detection table; The automatic detection structure includes a pressing structure for pressing the surface of the film and a measuring structure for measuring the thickness.

2. The thickness detection device for a high elastic waterproof polyurethane film according to claim 1, characterized in that: The clamping structure includes two brackets and a pressure roller. The two brackets are symmetrically installed on both sides of the detection platform. The pressure roller is horizontally installed between the two brackets through lifting structures respectively arranged on the two brackets.

3. The thickness detection device for a high elastic waterproof polyurethane film according to claim 2, characterized in that: The lifting structure comprises a slider and a slide groove, the slider is slidably connected to the slide groove, and the pressure roller is rotationally connected to a cross bar fixed between the two sliders.

4. The thickness detection device for a high elastic waterproof polyurethane film according to claim 3, characterized in that: A pressure spring is installed between the top of the sliding block and the top of the inner part of the sliding groove.

5. The thickness detection device for a high elastic waterproof polyurethane film according to claim 4, characterized in that: The measuring structure comprises a laser distance measuring sensor and a laser reflection plate. The laser distance measuring sensor is installed at the bottom of the slide groove, and the laser reflection plate is installed at the bottom of the slide block.

6. The thickness detection device for a high elastic waterproof polyurethane film according to claim 5, characterized in that: The laser distance measuring sensor is connected to an external processing device through an electric wire.