Sensor mounting structure
By designing a sensor installation structure with a combination of internal and external double shells, combined with a dislocation design and gravity drain tank design, the problem of the sensor being easily soaked in water in high humidity environments is solved, achieving better waterproofness and longer service life.
Patent Information
- Application Number
- CN202420027867.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-01-05
AI Technical Summary
Existing temperature and humidity sensors are prone to soaking water for a long time in environments with high humidity and high water vapor, which affects the humidity sensation function and may cause the internal circuit to be immersed in water and shorten the service life.
A sensor installation structure is designed, adopting the combination of internal and external double shells, combining the dislocation design of air through holes and the gravity drainage tank design to form a double barrier effect to prevent water vapor and droplets from entering.
It effectively protects the sensor circuit board, extends its service life, and ensures the normal operation of the temperature and humidity sensing function, improves production efficiency and reduces overall costs.
Smart Images

Figure CN222438871U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sensor equipment, in particular to a sensor housing and a mounting structure. Background Art
[0002] Temperature and humidity sensors are a relatively common type of sensor with a wide range of applications. In order to adapt to a variety of differentiated installation locations or requirements, it is often necessary to research and design special structural housings.
[0003] Temperature and humidity sensors are used in many environments. For example, in dishwashers, temperature and humidity sensors are needed to provide feedback on the temperature and humidity of the cleaning chamber. The humidity in this working environment is relatively high, and there is a lot of water vapor and droplets or splashes formed during the dishwashing process. The protection of the sensor circuit structure needs to be considered. The conventional installation structure will make the humidity sensing window easily soaked in water for a long time, affecting the normal humidity sensing function, and even causing the internal circuit to be immersed in water and shortening its service life.
[0004] Therefore, it is urgent to study and design a new sensor installation structure. Utility Model Content
[0005] In view of one of the deficiencies of the prior art, the utility model provides a sensor installation structure to solve the installation problem of the temperature and humidity sensor under the special environment described in the background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a sensor installation structure, comprising:
[0007] An inner shell body, wherein a cavity for placing a sensor circuit board is provided inside the inner shell body;
[0008] The outer shell has an open top, a placement groove corresponding to the inner shell is arranged inside the outer shell, and a positioning structure corresponding to the inner shell is arranged on the inner circumference of the placement groove; the outer shell is provided with a connection structure for facilitating its connection with external equipment;
[0009] The inner shell and the outer shell are both provided with through holes for the sensor to sense the external environment;
[0010] The cover body is arranged at the lower side of the outer shell, and an opening is arranged at the upper part of the cover body, and covers the lower part of the outer shell at the opening.
[0011] Preferably, the inner shell comprises:
[0012] One half, with an open mouth on the lower side;
[0013] The upper side of the second half is an open opening. After the second half and the first half are assembled, a cavity corresponding to the sensor circuit board is formed, and a threading hole corresponding to the sensor circuit board is reserved on one side after the second half and the first half are assembled.
[0014] Preferably, a plurality of through holes are provided at the bottom of the second half, the through holes are distributed in a rectangular array, and a filter is provided at the array structure formed by the through holes.
[0015] Preferably, a slot is provided along the edge of the second half, and the slot is a recessed mechanism extending downward;
[0016] The side of the half part one is provided with an inserting plate corresponding to the slot. When the half part one and the half part two are plugged in, the inserting plate is embedded in the slot.
[0017] Preferably, a plurality of insertion holes are arranged in the slot of the second half, and a plurality of insertion posts are arranged on the lower side of the first half corresponding to the insertion holes.
[0018] Preferably, a plurality of the through holes are provided on the bottom of the placement groove, and positions of the through holes on the placement groove correspond to positions of the through holes in the inner shell.
[0019] Preferably, the positioning structure comprises:
[0020] A lower positioning member is arranged at the lower inner part of the placement groove, and can form an upward supporting force for the inner shell, and a gap is left between the lower positioning member and the inner bottom surface of the placement groove;
[0021] The upper positioning piece has an inclined upper side and a flat lower side, and can limit the upper side of the inner shell; when the inner shell is embedded in the placement groove, the lower side of the upper positioning piece is located above the upper side of the inner shell;
[0022] The side positioning piece has an upper side surface which is an inclined surface, and a horizontal side surface of the side positioning piece which is a vertical surface. When the inner shell is embedded in the placement groove, the horizontal side surface of the side positioning piece abuts against one end of the inner shell.
[0023] Preferably, the placement slot is a rectangular slot body, and a plurality of lower positioning members are respectively provided on two parallel side walls of the placement slot;
[0024] The upper positioning members are distributed on the groove wall of the placement groove;
[0025] The side positioning member is arranged on a groove wall opposite to the upper positioning member.
[0026] Preferably, the connecting mechanism is arranged on the outer wall of the placement groove and extends toward both sides of the placement groove, and the connecting structure includes:
[0027] The connecting plate is a horizontally arranged plate body, and a mounting hole is opened on the plate body. The outer shell can be connected to the external device through the mounting hole on the connecting plate;
[0028] A reinforcing plate, fixedly arranged on both sides of the connecting plate, with the lower side of the reinforcing plate fixedly connected to the connecting plate, and the horizontal side of the reinforcing plate fixedly connected to the outer wall of the placement groove;
[0029] An outer limiting plate is arranged on the outer side of the placement groove; a sealing gasket is arranged between the upper edge of the cover body and the outer limiting plate.
[0030] Preferably, the cover body is a box structure with an open upper end, and ventilation holes are distributed on the bottom of the cover body;
[0031] A clamping structure is arranged between the cover body and the outer shell. When the cover body and the outer shell are combined, a gap is left between the lower surface of the outer shell and the inner bottom surface of the cover body.
[0032] Compared with the prior art, this solution has the following beneficial effects: This solution simplifies the assembly method of the entire sensor installation structure, and each component can be completed by simply snapping together, and through the combined application of multiple shells, the sensor circuit board has good waterproofness. While ensuring the normal temperature and humidity sensing function, it can achieve high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0034] Figure 2 A schematic diagram of the internal structure of an embodiment of the present application;
[0035] Figure 3 This is a diagram of the explosion state of the inner shell of an embodiment of the present application;
[0036] Figure 4 This is a schematic diagram of the outer shell structure of an embodiment of the present application;
[0037] Figure 5 This is an overall explosion state diagram of an embodiment of the present application.
[0038] In the figure:
[0039] 100. Sensor circuit board; 1. Inner shell; 11. Half one; 12. Half two; 2. Outer shell; 21. Placement slot; 22. Positioning structure; 221. Lower positioning piece; 222. Upper positioning piece; 223. Side positioning piece; 23. Connecting structure; 231. Connecting plate; 232. Reinforced plate; 233. External limit plate; 3. Cover; 4. Sealing pad. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0041] See also Figure 1 and Figure 2 , this application provides the following technical solutions:
[0042] A sensor installation structure includes an inner shell 1, an outer shell 2 and a cover 3, wherein the inner shell 1 is provided with a cavity for placing a sensor circuit board 100, and the inner shell 1 is used to place the sensor circuit board 100. The top of the outer shell 2 is an open end, and a placement groove 21 corresponding to the inner shell 1 is provided inside the outer shell 2, and a positioning structure 22 corresponding to the inner shell 1 is provided on the inner circumference of the placement groove 21; a connection structure 23 is provided on the outer shell 2 for facilitating its connection with external equipment; both the inner shell 1 and the outer shell 2 are provided with through holes for facilitating the sensor to sense the external environment.
[0043] The cover body 3 is arranged at the lower side of the outer shell 2, and an opening is arranged at the upper part of the cover body 3, and the lower part of the outer shell 2 is covered at the opening. The cover body 3 is a box structure with an open upper end, and vent holes are arranged on the lower side of the cover body 3; a snap-fit structure is arranged between the cover body 3 and the outer shell 2, and when the cover body 3 and the outer shell 2 are combined, a gap is left between the lower surface of the outer shell 2 and the inner bottom surface of the cover body 3.
[0044] Through the structure of this solution, the outer shell 2 is connected to the structure of the installation environment of the sensor application, and the cover 3 can provide the first layer of barrier for the droplets in the environment, and the outer shell 2 and the inner shell 1 respectively have a double barrier effect. Figure 2 As shown, there is a gap between the cover body 3 and the outer shell 2. If there are droplets or water mist entering the cover body 3, the outer shell 2 will not be directly soaked, and the sensor circuit board 100 will not be affected.
[0045] Based on the above implementation scheme, see Figure 3The inner shell 1 includes a half part 11 and a half part 2 12, both of which are box bodies. The lower side of the half part 11 is an open mouth, and the upper side of the half part 2 12 is an open mouth. After the half part 2 12 and the half part 1 1 are assembled, a cavity corresponding to the sensor circuit board 100 is formed, and a threading hole corresponding to the sensor circuit board 100 is reserved on one side after the half part 2 12 and the half part 1 1 are assembled. A plurality of through holes are provided at the bottom of the half part 2 12, and the through holes are distributed in a rectangular array, and a filter is provided at the array structure formed by the through holes. A slot is provided along the edge of the half part 2 12, and the slot is a recessed mechanism extending downward; a plug-in board is provided at the side of the half part 11 corresponding to the slot, and when the half part 1 11 and the half part 2 12 are plugged in, the plug-in board is embedded in the slot. A plurality of plug holes are provided in the slot of the half part 2 12, and a plurality of plug posts are provided at the lower side of the half part 11 corresponding to the plug holes.
[0046] Four semicircular slots are correspondingly arranged on one side of half part 11 and half part 2 12 as threading holes, and a stepped structure is correspondingly arranged on both sides, and the lower horizontal side of the stepped structure of half part 2 12 is the outer side, and the stepped structures of half part 11 and half part 2 12 can fit together.
[0047] This structure facilitates the installation of the inner shell 1 and the sensor circuit board 100 , and at the same time makes the inner shell 1 excluding the through hole have a good waterproof effect, making it difficult for water vapor to enter, thereby extending the service life of the sensor circuit board 100 .
[0048] Based on the above implementation scheme, see Figure 4 A plurality of through holes are provided on the bottom of the placement groove 21 , and the positions of the through holes on the placement groove 21 correspond to the positions of the through holes in the inner shell 1 .
[0049] The positioning structure 22 of the outer shell 2 includes a lower positioning member 221, an upper positioning member 222 and a side positioning member 223. The lower positioning member 221 is arranged at the lower inner part of the placement groove 21, and can form an upward supporting force for the inner shell 1, and a gap is left between the lower positioning member 221 and the inner bottom surface of the placement groove 21; the upper side surface of the upper positioning member 222 is an inclined surface, and the lower side surface is a plane, which can limit the upper side surface of the inner shell 1; when the inner shell 1 is embedded in the placement groove 21, the lower side surface of the upper positioning member 222 is located above the upper side surface of the inner shell 1; the upper side surface of the side positioning member 223 is an inclined surface, and the horizontal side of the side positioning member 223 is a vertical surface. When the inner shell 1 is embedded in the placement groove 21, the horizontal side surface of the side positioning member 223 abuts against one end of the inner shell 1.
[0050] The entire positioning structure 22 is formed by three different positioning members, so that the inner shell 1 can obtain a stable supporting force inside the placement groove 21, which can improve the integrity of the outer shell 2 and the inner shell 1 after assembly.
[0051] On the basis of the above implementation scheme, the placement groove 21 is a rectangular groove body, and two lower positioning members 221 are respectively provided on two parallel side walls of the placement groove 21; and the upper positioning members 222 are respectively provided on the four groove walls of the placement groove 21. Figure 4 As shown, an upper positioning member 222 is disposed between the two lower positioning members 221, and an upper positioning member 222 is also disposed on the groove wall adjacent to the lower positioning member 221. The structures of the upper positioning members 222 at the two positions are slightly different, but overall, both conform to the structure that the upper side surface is an inclined surface and the lower side surface is a flat surface. The side positioning member 223 is disposed on the groove wall opposite to the upper positioning member 222.
[0052] This solution supplements the specific distribution form of the various components of the positioning structure 22. Through this form, while satisfying the positioning of the inner shell 1, the installation process of the inner shell 1 is also very simple. It only needs to insert the inner shell 1 into the placement groove 21 from the side of the side positioning piece 223 and make it snap-fit.
[0053] On the basis of the above-mentioned implementation scheme, the connection mechanism 23 is arranged on the outer wall of the placement groove 21 and extends toward both sides of the placement groove 21. The connection structure 23 includes two connection plates 231, which are horizontally arranged plates with mounting holes on the plate body. The outer shell 2 can be connected to the external device through the mounting holes on the connection plates 231; two reinforcing plates 232 are respectively arranged corresponding to each connection plate 231, and the reinforcing plates 232 are fixedly arranged on both sides of the connection plate 231. The reinforcing plates 232 are right-angled trapezoidal structures, and the lower side thereof is fixedly connected to the connection plate 231, and the horizontal side is fixedly connected to the outer wall of the placement groove 21. An outer limiting plate 233 is also arranged on the outer side of the placement groove 21. When the cover body 3 and the outer shell 2 are combined, a sealing pad 4 is arranged between the upper edge of the cover body 3 and the outer limiting plate 233.
[0054] like Figure 5 As shown, four card interfaces are provided on the side wall of the cover body 3, and four card blocks are correspondingly provided on the outer wall of the outer shell 2, the outer side wall of the card block is an inclined surface, and the upper end surface is a plane.
[0055] Through the structure of this solution, the operation process of combining the cover body 3 and the outer shell 2 can be simplified, and it is ensured that the connection between the two has good waterproofness.
[0056] Based on the above, this design adopts the combination of internal and external double shells, as well as the staggered design of air through holes and gravity drain groove design, so that the sensor module has better splash-proof ability and prevents the sensor circuit board from being touched by running water. While ensuring the normal function of sensing temperature and humidity, it can achieve high production efficiency and lower overall cost.
[0057] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A sensor installation structure, characterized in that: include: An inner housing (1), wherein a cavity for accommodating a sensor circuit board (100) is provided inside the inner housing; The outer shell (2) has an open top, a placement groove (21) corresponding to the inner shell (1) is arranged inside the outer shell (2), and a positioning structure (22) corresponding to the inner shell (1) is arranged on the inner circumference of the placement groove (21); the outer shell (2) is provided with a connection structure (23) for facilitating connection with external equipment; The inner shell (1) and the outer shell (2) are both provided with through holes for the sensor to sense the external environment; The cover body (3) is arranged on the lower side of the outer shell (2), and an open opening is arranged on the upper part of the cover body (3), and the lower part of the outer shell (2) is covered at the open opening.
2. The sensor mounting structure according to claim 1, characterized in that: The inner casing (1) comprises: Half one (11), with an open mouth on the lower side; The second half (12) has an open opening on its upper side, and after the second half (12) and the first half (11) are assembled, a cavity corresponding to the sensor circuit board (100) is formed, and a threading hole corresponding to the sensor circuit board (100) is reserved on one side after the second half (12) and the first half (11) are assembled.
3. The sensor mounting structure according to claim 2, characterized in that: A plurality of through holes are provided at the bottom of the second half (12), the through holes are distributed in a rectangular array, and a filter screen is provided at the array structure formed by the through holes.
4. The sensor mounting structure according to claim 2, characterized in that: A slot is provided along the edge of the second half (12), the slot being a recessed structure extending downward; The side of the half part one (11) is provided with an insert plate corresponding to the slot. When the half part one (11) and the half part two (12) are plugged in, the insert plate is embedded in the slot.
5. The sensor mounting structure according to claim 4, characterized in that: A plurality of plug holes are arranged in the slot of the second half (12), and a plurality of plug posts are arranged on the lower side of the first half (11) corresponding to the plug holes.
6. The sensor mounting structure according to claim 1, characterized in that: A plurality of through holes are provided on the bottom of the placement groove (21), and the positions of the through holes on the placement groove (21) correspond to the positions of the through holes on the inner shell (1).
7. The sensor mounting structure according to claim 6, characterized in that: The positioning structure (22) comprises: A lower positioning member (221) is arranged at the lower inner portion of the placement groove (21) and can form an upward supporting force for the inner shell (1), with a gap being left between the lower positioning member (221) and the inner bottom surface of the placement groove (21); The upper positioning member (222) has an upper side surface which is an inclined surface and a lower side surface which is a flat surface, and can limit the upper side surface of the inner shell (1); when the inner shell (1) is embedded in the placement groove (21), the lower side surface of the upper positioning member (222) is located above the upper side surface of the inner shell (1); The side positioning member (223) has an upper side surface which is an inclined surface, and a horizontal side surface of the side positioning member (223) which is a vertical surface. When the inner shell (1) is embedded in the placement groove (21), the horizontal side surface of the side positioning member (223) abuts against one end of the inner shell (1).
8. The sensor mounting structure according to claim 7, characterized in that: The placement groove (21) is a rectangular groove body, and a plurality of lower positioning members (221) are respectively arranged on two parallel side walls of the placement groove (21); The upper positioning members (222) are distributed on the groove wall of the placement groove (21); The side positioning member (223) is arranged on a groove wall opposite to the upper positioning member (222).
9. The sensor mounting structure according to claim 1, characterized in that: The connection structure (23) is arranged on the outer wall of the placement groove (21) and extends towards both sides of the placement groove (21). The connection structure (23) comprises: The connecting plate (231) is a horizontally arranged plate body, and a mounting hole is provided on the plate body. The outer shell (2) can be connected to an external device through the mounting hole on the connecting plate (231); A reinforcing plate (232) fixedly arranged on both sides of the connecting plate (231), the lower side of the reinforcing plate (232) being fixedly connected to the connecting plate (231), and the horizontal side of the reinforcing plate (232) being fixedly connected to the outer wall of the placement groove (21); An outer limiting plate (233) is arranged outside the placement groove (21); and a sealing gasket (4) is arranged between the upper edge of the cover body (3) and the outer limiting plate (233).
10. The sensor mounting structure according to claim 1, characterized in that: The cover body (3) is a box structure with an open upper end, and ventilation holes are distributed on the lower side of the cover body (3); A clamping structure is provided between the cover body (3) and the outer shell (2); when the cover body (3) and the outer shell (2) are combined, a gap is left between the lower surface of the outer shell (2) and the inner bottom surface of the cover body (3).