Battery heat dissipation structure of hybrid heavy truck

By introducing water-cooling parts, pumps and air dispensing parts into the heat dissipation structure of heavy truck batteries, efficient rotary spraying and gas contact of cooling liquids are achieved, and the problem of low efficiency of existing water-cooling heat dissipation methods is solved, and the battery's heat dissipation efficiency and service life is improved. .

CN222440674UActive Publication Date: 2025-02-07江西中天聚能科技股份有限公司
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Patent Information

Application Number
CN202420507175.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-02-07
Estimated Expiration
2034-03-15

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    Figure CN222440674U_ABST
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Abstract

The utility model discloses a hybrid heavy truck battery heat dissipation structure which comprises a battery box, a cooling pipe used for reducing the temperature is arranged at the bottom of the battery box, the output end of the cooling pipe in the battery box is connected with a first conveying pipe, and an expansion water tank is arranged on one side of the first conveying pipe. The expansion water tank is connected with the first conveying pipe through two pipelines and a three-way joint; the output end of the first conveying pipe is connected with a water cooling piece, and a water pumping piece and a cooling piece are arranged in the water cooling piece and used for reducing the temperature of cooling liquid. In the using process of the device, cooling liquid can be continuously and rotationally sprayed out, meanwhile, the contact area of the cooling liquid and gas is increased through rotating force in the spraying process, the heat dissipation efficiency of the cooling liquid is further improved, meanwhile, the device can convey gas out of the cooling liquid, and the cooling effect is improved. In this way, cooling liquid can be cooled again, so that the cooling efficiency of the device is improved, the use requirement of the battery is further met, and the practicability of the device is indirectly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery heat dissipation, in particular to a battery heat dissipation structure for a hybrid heavy truck. Background Art

[0002] Heavy trucks are heavy trucks, which refer to trucks with a total mass of more than 14 tons and cargo, or semi-trailer tractors used to tow cargo. The essential attribute of heavy trucks is the means of production of the national industrial economy. The number of heavy trucks reflects the total demand for transportation capacity in the macro economy and is an indicator of industry inventory. Compared with traditional heavy trucks, pure electric and hydrogen fuel cell new energy heavy trucks can achieve zero emissions. At present, the TCO of new energy heavy trucks is slightly higher than that of traditional heavy trucks. Reducing carbon emissions and achieving dual carbon goals, the promotion of new energy heavy trucks is of great significance.

[0003] In actual situations, during the use of heavy-duty truck batteries, manufacturers generally equip the batteries with heat dissipation components to ensure the normal operation of heavy-duty truck batteries in harsh environments. The heat dissipation components generally use water cooling to dissipate heat, but the existing water cooling methods generally require cooling the cooling liquid to ensure the heat dissipation effect of the battery. The cooling of the cooling liquid generally uses a fan to blow air to dissipate heat. This type of heat dissipation method results in low heat dissipation efficiency of the cooling liquid, which results in poor heat dissipation effect of the cooling liquid, thus affecting the normal operation of the battery.

[0004] Therefore, we proposed a hybrid heavy-duty truck battery heat dissipation structure to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a hybrid heavy truck battery heat dissipation structure.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The heat dissipation structure of the battery of a hybrid heavy truck includes a battery box, a cooling pipe for lowering the temperature is provided at the bottom of the battery box, the output end of the cooling pipe in the battery box is connected to a first delivery pipe, an expansion water tank is provided on one side of the first delivery pipe, and the expansion water tank is connected to the first delivery pipe through two pipes and a three-way joint; the output end of the first delivery pipe is connected to a water-cooling component, and the water-cooling component is provided with a pumping component and a cooling component for lowering the temperature of the coolant; the output end of the water-cooling component is fixedly connected to an output pipe, the output end of the output pipe is connected to the input end of the cooling pipe in the battery box, and a drainage ball valve is provided on the output pipe.

[0008] Preferably, the water cooling component includes a box body, two exhaust fans are provided in the box body, two air inlets on one side of the exhaust fans are provided on the box body, the output ends of the two exhaust fans are fixedly connected to the second delivery pipes, the output ends of the two second delivery pipes are fixedly connected to the same connecting plate, and the output end of the connecting plate is fixedly connected to a cross pipe.

[0009] Preferably, the water pumping member includes two water pumps arranged in the box body, both water pumps are connected to a first connecting pipe, the input end of one water pump is connected to the first delivery pipe, and the output end of the other water pump is connected to the output pipe, and an exhaust pipe is provided on the side wall of the box body.

[0010] Preferably, the cooling component includes a cooling box fixedly connected to the bottom of the box body, a first diversion tube connected to one of the first connecting tubes is fixedly connected to the inner wall of the cooling box, a second diversion tube is fixedly connected to the inner wall of the cooling box, another first connecting tube is connected to the cooling box, a plurality of second connecting tubes are arranged between the first diversion tube and the second diversion tube, a rotating component is arranged on the plurality of second connecting tubes, a water outlet is arranged on the plurality of second connecting tubes, and an air distributor is arranged in the cooling box.

[0011] Preferably, the air distributor includes an air intake disk fixedly connected to the side wall of the cooling box, and the input end of the air intake disk is connected to the output end of the cross pipe, the output end of the air intake disk is fixedly connected to a plurality of nozzles, the output end of the air intake disk is fixedly connected to a plurality of injection pipes, and the plurality of injection pipes are all in the cooling liquid.

[0012] Preferably, the rotating member includes a ring sleeved on the second connecting tube, two sealed bearings are provided at the connection between the ring and the second connecting tube, the input end of the ring is fixedly connected to the third connecting tube, one end of the second connecting tube is provided with a water cylinder, a rotating rod connected to the second connecting tube is penetrated through the water cylinder, blades are coaxially fixedly connected to the side wall of the rotating rod, a fourth connecting tube connected to the first diversion tube is fixedly connected to the side wall of the water cylinder, and one end of the second connecting tube is rotatably sealed and connected to the second diversion tube.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] During use, the device can continuously rotate and spray the cooling liquid. At the same time, the contact area between the cooling liquid and the gas is increased by the rotating force during the spraying process, thereby further improving the heat dissipation efficiency of the cooling liquid. At the same time, the device can transport gas from the cooling liquid, so that the cooling liquid can be dissipated again, thereby improving the heat dissipation efficiency of the device, further meeting the use requirements of the battery, and indirectly improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the heat dissipation structure of a hybrid heavy truck battery proposed in the utility model;

[0016] Figure 2 This is a schematic diagram of the internal connection structure of the water cooling component in the hybrid heavy truck battery heat dissipation structure proposed by the utility model;

[0017] Figure 3 It is a schematic diagram of the partial connection structure of the gas distributor in the hybrid heavy truck battery heat dissipation structure proposed by the utility model;

[0018] Figure 4 for Figure 2 Schematic diagram of the partial enlarged connection structure at point A in the middle.

[0019] In the figure: 1 battery box, 2 first delivery pipe, 3 three-way joint, 4 expansion water tank, 5 water cooling part, 51 exhaust fan, 52 second delivery pipe, 53 connecting plate, 54 cross pipe, 6 output pipe, 7 drainage ball valve, 8 pumping part, 81 water pump, 82 first connecting pipe, 83 exhaust pipe, 9 cooling part, 91 first shunt pipe, 92 second shunt pipe, 93 second connecting pipe, 94 water outlet, 95 air inlet plate, 96 jet head, 97 jet pipe, 10 rotating part, 101 collar, 102 sealing bearing, 103 third connecting pipe, 104 water cylinder, 105 rotating rod, 106 blade, 107 fourth connecting pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-4 The heat dissipation structure of the battery of a hybrid heavy truck includes a battery box 1. A cooling pipe for reducing the temperature is provided at the bottom of the battery box 1. It is particularly noteworthy that the cooling pipe provided in the battery box 1 is the prior art in this technical field and can be found through technical manuals and relevant Internet information. Therefore, no further description of relevant technical points is given here. The output end of the cooling pipe in the battery box 1 is connected with a first delivery pipe 2. An expansion water tank 4 is provided on one side of the first delivery pipe 2. The expansion water tank 4 is connected to the first delivery pipe 2 through two pipes and a three-way joint. It is particularly noteworthy that the design of the expansion water tank 4 is consistent with the actual product. At the same time, the three-way joint is at the highest point of the cooling system to ensure the normal operation of the system. The output end of the water-cooled component 5 is fixedly connected with an output pipe 6. The output end of the output pipe 6 is connected to the input end of the cooling pipe in the battery box 1. A drainage ball valve 7 is provided on the output pipe 6.

[0022] The output end of the first delivery pipe 2 is connected to a water-cooling component 5, which includes a box body, in which two exhaust fans 51 are arranged, and the box body is provided with two air inlets on one side of the exhaust fans 51, and the output ends of the two exhaust fans 51 are fixedly connected to the second delivery pipe 52, and the output ends of the two second delivery pipes 52 are fixedly connected to the same connecting plate 53, and the output end of the connecting plate 53 is fixedly connected to a transverse pipe 54. It is particularly noteworthy that the exhaust fan 51 is driven by a motor to rotate the fan blades, so that external gas can enter the second delivery pipe 52, and then the gas enters the connecting plate 53, and the connecting plate 53 can make the gas converge and then be discharged from the transverse pipe 54. It is particularly noteworthy that the exhaust fan 51 can be an exhaust device such as an air pump, which is a prior art and will not be elaborated here.

[0023] The water-cooling component 5 is provided with a pumping component 8 and a cooling component 9 for reducing the temperature of the coolant. The pumping component 8 includes two water pumps 81 arranged in the box body. The two water pumps 81 are connected with a first connecting pipe 82. The input end of one water pump 81 is connected to the first delivery pipe 2, and the output end of the other water pump 81 is connected to the output pipe 6. An exhaust pipe 83 is provided on the side wall of the box body. It is particularly noteworthy that with the assistance of the two water pumps 81, the normal circulation of the coolant in the system can be guaranteed, thereby ensuring the normal use of the device. The exhaust pipe 83 is connected to the cooling box to further ensure the normal discharge of the gas, and the exhaust pipe 83 is located at a relatively upper position of the cooling box to further avoid the leakage of the cooling liquid.

[0024] The gas distributor includes an air inlet disk 95 fixedly connected to the side wall of the cooling box, and the input end of the air inlet disk 95 is connected to the output end of the cross pipe 54, and a plurality of nozzles 96 are fixedly connected to the output end of the air inlet disk 95, and a plurality of nozzles 97 are fixedly connected to the output end of the air inlet disk 95, and the plurality of nozzles 97 are all in the cooling liquid. It is particularly noteworthy that the gas entering the cross pipe 54 can enter the air inlet disk 95, and it is particularly noteworthy that the air inlet disk 95 is in the cooling box, and the cooling box contains cooling liquid, so the exhaust pipe 83 is in the cooling liquid, and when the gas is ejected from the nozzle 96 and the nozzle 97, the gas can flow from the cooling liquid or from above the cooling liquid, which further ensures that the gas cools the cooling liquid, thereby ensuring the heat dissipation effect of the device.

[0025] The cooling member 9 includes a cooling box fixedly connected to the bottom of the box body, a first diversion pipe 91 connected to one of the first connecting pipes 82 is fixedly connected to the inner wall of the cooling box, a second diversion pipe 92 is fixedly connected to the inner wall of the cooling box, another first connecting pipe 82 is connected to the cooling box, a plurality of second connecting pipes 93 are arranged between the first diversion pipe 91 and the second diversion pipe 92, a rotating member 10 is arranged on the plurality of second connecting pipes 93, a water outlet 94 is arranged on the plurality of second connecting pipes 93, and an air distributor is arranged in the cooling box.

[0026] The rotating member 10 includes a collar 101 sleeved on the second connecting tube 93, two sealed bearings 102 are provided at the connection between the collar 101 and the second connecting tube 93, the input end of the collar 101 is fixedly connected to the third connecting tube 103, one end of the second connecting tube 93 is provided with a water cylinder 104, a rotating rod 105 connected to the second connecting tube 93 is penetrated through the water cylinder 104, a blade 106 is coaxially fixedly connected to the side wall of the rotating rod 105, a fourth connecting tube 107 connected to the first diversion tube 91 is fixedly connected to the side wall of the water cylinder 104, and one end of the second connecting tube 93 is rotatably sealed and connected to the second diversion tube 92.

[0027] It is particularly noteworthy that when the cooling liquid enters the first diversion pipe 91 through one of the water pumps 81 and one of the first connecting pipes 82, the cooling liquid enters the water cylinder 104 through the fourth connecting pipe 107. Under the impact of the cooling liquid, the blades 106 can be further rotated, thereby enabling the second connecting pipe 93 to rotate, and then the liquid discharged from the water cylinder 104 enters the sleeve 101. It is particularly noteworthy that the sleeve 101 and the second connecting pipe 93 are connected and arranged, so that the liquid enters the second connecting pipe 93. At this time, the second connecting pipe 93 can rotate, so the liquid can be rotated and sprayed out from the water outlet. In this way, when the nozzle 96 sprays gas, the liquid can be cooled, and the jet pipe 97 can cool and dissipate the heat of the liquid again, thereby ensuring the heat dissipation efficiency of the device.

[0028] In the present utility model, unless otherwise stated, the directional words contained in the terms such as "up, down, left, right, front, back, inside, outside, vertical, horizontal" only represent the orientation of the term in normal use, or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, number series nouns such as "first", "second" and "third" do not represent specific quantities and orders, but are merely used to distinguish names. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or device.

Claims

1. A hybrid heavy truck battery heat dissipation structure, comprising a battery box (1), wherein a cooling pipe for reducing the temperature is provided at the bottom of the battery box (1), characterized in that: The output end of the cooling pipe in the battery box (1) is connected to a first delivery pipe (2), one side of the first delivery pipe (2) is provided with an expansion water tank (4), and the expansion water tank (4) is connected to the first delivery pipe (2) via two pipes and a three-way joint; The output end of the first delivery pipe (2) is connected to a water cooling element (5), and the water cooling element (5) is provided with a water pumping element (8) and a cooling element (9) for reducing the temperature of the coolant; The output end of the water cooling element (5) is fixedly connected to an output pipe (6), the output end of the output pipe (6) is connected to the input end of the cooling pipe in the battery box (1), and a drainage ball valve (7) is provided on the output pipe (6).

2. The hybrid heavy truck battery heat dissipation structure according to claim 1 is characterized in that: The water cooling component (5) comprises a box body, in which two exhaust fans (51) are arranged, and the box body is provided with two air inlets located on one side of the exhaust fans (51), the output ends of the two exhaust fans (51) are fixedly connected to second delivery pipes (52), the output ends of the two second delivery pipes (52) are fixedly connected to the same connecting plate (53), and the output end of the connecting plate (53) is fixedly connected to a transverse pipe (54).

3. The hybrid heavy truck battery heat dissipation structure according to claim 2 is characterized in that: The water pumping member (8) comprises two water pumps (81) arranged in the box body, and the two water pumps (81) are both connected to a first connecting pipe (82), the input end of one of the water pumps (81) is connected to the first delivery pipe (2), and the output end of the other water pump (81) is connected to the output pipe (6), and an exhaust pipe (83) is provided on the side wall of the box body.

4. The hybrid heavy truck battery heat dissipation structure according to claim 3 is characterized in that: The cooling element (9) comprises a cooling box fixedly connected to the bottom of the box body, a first shunt pipe (91) connected to one of the first connecting pipes (82) is fixedly connected to the inner wall of the cooling box, a second shunt pipe (92) is fixedly connected to the inner wall of the cooling box, another first connecting pipe (82) is connected to the cooling box, a plurality of second connecting pipes (93) are arranged between the first shunt pipe (91) and the second shunt pipe (92), a rotating element (10) is arranged on the plurality of second connecting pipes (93), a water outlet (94) is arranged on the plurality of second connecting pipes (93), and an air distributor is arranged in the cooling box.

5. The hybrid heavy truck battery heat dissipation structure according to claim 4 is characterized in that: The gas distributor comprises an air intake disk (95) fixedly connected to the side wall of the cooling box, and the input end of the air intake disk (95) is connected to the output end of the cross pipe (54), the output end of the air intake disk (95) is fixedly connected to a plurality of nozzles (96), the output end of the air intake disk (95) is fixedly connected to a plurality of injection pipes (97), and the plurality of injection pipes (97) are all in the cooling liquid.

6. The hybrid heavy truck battery heat dissipation structure according to claim 5, characterized in that: The rotating member (10) comprises a sleeve (101) sleeved on the second connecting tube (93); two sealing bearings (102) are provided at the connection between the sleeve (101) and the second connecting tube (93); the input end of the sleeve (101) is fixedly connected to the third connecting tube (103); one end of the second connecting tube (93) is provided with a water cylinder (104); a rotating rod (105) connected to the second connecting tube (93) is passed through the water cylinder (104); a blade (106) is coaxially fixedly connected to the side wall of the rotating rod (105); a fourth connecting tube (107) connected to the first diverter tube (91) is fixedly connected to the side wall of the water cylinder (104); one end of the second connecting tube (93) is rotatably sealedly connected to the second diverter tube (92).