Heat pump tobacco curing barn structure

By introducing a lifting mechanism in the tobacco cured tobacco room, the hanging rack full of tobacco leaves is automatically lifted to the top of the storage cavity, which solves the problems of difficulty in mounting tobacco leaves and high labor intensity in the existing technology, and realizes a more efficient tobacco leaf treatment process .

CN222443124UActive Publication Date: 2025-02-11YUNNAN ZHENGTONG MASCH EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421151765.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-11
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When the existing tobacco cured tobacco houses increase their capacity, they need to increase the structure, which makes it difficult to mount tobacco leaves and increases the labor intensity of workers.

Method used

A heat pump tobacco cured room structure is designed, and a lifting mechanism is used to move the hanging rack full of tobacco leaves to the top of the housing cavity. It can automatically lift it through the drive motor and winch system to avoid manually hanging it one by one.

Benefits of technology

It is possible to hang tobacco leaves on the top of the tobacco-cured tobacco house without manual operation, reducing the labor intensity of workers and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flue-cured tobacco production equipment, and discloses a heat pump flue-cured tobacco house structure which comprises a house body. The room body is provided with a containing cavity used for containing tobacco leaves, and the room body is further provided with a door body used for being communicated with the containing cavity. A heat pump system; the heat pump system is fixedly connected with the room body; a lifting mechanism; the lifting mechanism comprises a supporting seat, a rotating shaft, a winch, a driving motor, a hanging rack and a mooring rope; the hanging rack is positioned at the upper part of the accommodating cavity; the supporting seat is fixedly connected to the top of the room body, and the rotating shaft is rotationally connected with the supporting seat; a worm wheel is further fixedly arranged on the rotating shaft in a penetrating mode, and the output end of the driving motor is in transmission connection with a worm meshed with the worm wheel; the winch is fixedly connected to the rotating shaft; one end of the cable is fixedly connected to the winch, and the other end of the cable penetrates through the room body and is fixedly connected to the hanging frame. According to the scheme provided by the invention, the labor intensity of workers can be reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of flue-cured tobacco production equipment, and in particular to a heat pump flue-cured tobacco room structure. Background Art

[0002] The global energy is gradually in short supply, and the awareness of energy conservation and environmental protection is gradually increasing. From the early coal-fired baking and electric baking to the current heat pump technology, the flue-cured tobacco room has been continuously optimizing the energy utilization efficiency of flue-cured tobacco.

[0003] In order to increase the capacity of the tobacco curing room, the volume of the tobacco curing room will be expanded, the size of the tobacco curing room will be increased, or the floor area of ​​the tobacco curing room will be increased, or the height of the tobacco curing room will be increased. In different environments, if the floor area of ​​the tobacco curing room cannot be increased, the height of the tobacco curing room needs to be increased to increase the volume of the tobacco curing room. Due to the increase in the height of the tobacco curing room, it is more troublesome to hang the tobacco leaves on the top of the tobacco curing room. It is necessary to use a ladder to hang the rods with tobacco leaves one by one, and it is also necessary to cooperate with the mobile ladder. The operation is more troublesome and increases the labor intensity of the workers. Utility Model Content

[0004] In order to solve or partially solve the problems existing in the related art, the present application provides a heat pump tobacco-curing room structure, which can move a hanging rack full of tobacco leaves to the top of a receiving chamber through a lifting mechanism, without the need to hang them up one by one manually with the help of a ladder, thereby reducing the labor intensity of workers.

[0005] The present application provides a heat pump tobacco curing room structure, comprising a room body; the room body has a receiving cavity for receiving tobacco leaves, and the room body is also provided with a door body for communicating with the receiving cavity;

[0006] A heat pump system for controlling the temperature and humidity in the accommodating cavity; the heat pump system is fixedly connected to the room body;

[0007] Lifting mechanism; the lifting mechanism includes: a support seat, a rotating shaft, a winch, a drive motor, a hanging rack, and a cable;

[0008] The object hanging rack is located at the upper part of the accommodating cavity; the support seat is fixedly connected to the top of the house body, and the rotating shaft is rotatably connected to the support seat; a worm gear is also fixedly penetrated on the rotating shaft, and the output end of the driving motor is transmission-connected to a worm meshing with the worm gear; the winch is fixedly connected to the rotating shaft; one end of the cable is fixedly connected to the winch, and the other end passes through the house body and is fixedly connected to the object hanging rack.

[0009] Optionally, in some embodiments, there are multiple cables, and the multiple cables are symmetrically distributed on both sides of the hanging rack; there are two winches, and the two winches are respectively fixed at both ends of the rotating shaft; the cables located on both sides of the hanging rack are respectively fixedly connected to the two winches one by one.

[0010] Optionally, in some embodiments, the heat pump system includes: a storage box and a compressor, a condenser, an expansion valve, and an evaporator connected in sequence; the outlet of the evaporator is connected to the inlet of the compressor to form a closed loop; the storage box is fixedly connected to the outer surface of the room body; the compressor is placed in the storage box, and the evaporator has a first evaporation part and a second evaporation part; the first evaporation part is located in the storage box, and the second evaporation part is located in the accommodating cavity; a collection tank for collecting condensed water is provided below the second evaporation part.

[0011] Optionally, in some embodiments, the bottom of the collecting tank is connected to a drain pipe, and the drain pipe passes through the accommodating cavity to the outside of the house.

[0012] Optionally, in some embodiments, a partition is provided in the accommodating cavity, and the partition is fixedly connected to the inner wall of the accommodating cavity to divide the accommodating cavity into two spaces; a plurality of ventilation holes are provided on the partition, and a first fan is fixedly provided on each of the ventilation holes.

[0013] Optionally, in some embodiments, the second evaporation section is in the shape of a curved coil and is located at the air inlet of the first fan; the second evaporation section is fixedly connected to the partition.

[0014] Optionally, in some embodiments, a second fan is provided on the inner wall of the accommodating cavity, and an air outlet direction of the second fan is perpendicular to an air outlet direction of the first fan.

[0015] Optionally, in some embodiments, a limiting groove is provided on the partition; and a clamping block which is clamped in the limiting groove is provided on the object hanging rack, and the clamping block is slidably connected to the limiting groove.

[0016] Optionally, in some embodiments, a first cross bar is fixedly provided on the partition; a second cross bar is fixedly provided on the inner wall of the accommodating cavity, and the first cross bar and the second cross bar are at the same level and parallel to each other.

[0017] Optionally, in some embodiments, a top cover is fixedly provided on the top of the room body, and the lifting mechanism is located below the top cover.

[0018] Beneficial effects of the utility model:

[0019] The utility model drives the rotating shaft to rotate through the driving motor, and the rotating shaft drives the winch to rotate to winch the cable, thereby lifting the hanging rack up and down. The worker can move the hanging rack down to a suitable position according to the needs, so as to hang the tobacco leaves on the hanging rack. After hanging the tobacco leaves, the driving motor is started, and the hanging rack rises to the top of the accommodating cavity, and there is no need to manually hang the rods with tobacco leaves one by one, thereby reducing the labor intensity of the workers and improving the work efficiency. The lifting mechanism has a simple structure, and through the cooperation of the worm gear, the rotation of the rotating shaft can be controlled when the motor stops.

[0020] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. It is obvious that the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 is a schematic diagram of the structure of a heat pump tobacco curing room shown in an embodiment of the present application;

[0023] Figure 2 is a schematic diagram of the cross-sectional structure of a tobacco flue-curing room shown in an embodiment of the present application;

[0024] Figure 3 This application example shows Figure 2 AA cross-section diagram in the figure;

[0025] Figure 4 This application example shows Figure 2 BB cross-section diagram;

[0026] Figure 5 is a schematic diagram of the partition structure shown in an embodiment of the present application;

[0027] Figure 6 is a schematic diagram of the distribution of a heat pump system in a cross-sectional state of a flue-curing tobacco house shown in an embodiment of the present application;

[0028] Figure 7 It is a structural schematic diagram of a condenser shown in an embodiment of the present application;

[0029] Figure 8 It is a schematic diagram of the working process of the heat pump system shown in an embodiment of the present application.

[0030] Reference numerals in the figure: 1, room body; 11, accommodating cavity; 12, door body; 13, second fan; 14, second cross bar;

[0031] 2. Heat pump system; 21. Storage box; 22. Compressor; 23. Condenser; 24. Expansion valve; 25. Evaporator; 251. First evaporation section; 252. Second evaporation section; 26. Collection tank; 27. Drain pipe;

[0032] 3. Lifting mechanism; 31. Support seat; 32. Rotating shaft; 33. Winch; 34. Driving motor; 35. Hanging rack; 36. Cable; 37. Worm gear; 38. Worm;

[0033] 4. Partition; 41. First fan; 42. Limiting groove; 43. First cross bar; 5. Top cover; 6. Third fan. DETAILED DESCRIPTION

[0034] The specific implementation methods of the present application are further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present application, but are not intended to limit the scope of the present application. Similarly, the following examples are only some embodiments of the present application rather than all embodiments, and all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of this application.

[0035] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0037] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0038] In the present application, the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0039] See also Figure 1-8 The present application provides a heat pump tobacco curing room structure, comprising a room body 1; the room body 1 has a receiving cavity 11 for receiving tobacco leaves, and the room body 1 is also provided with a door body 12 for communicating with the receiving cavity 11;

[0040] A heat pump system 2 for controlling the temperature and humidity in the accommodating chamber 11; the heat pump system 2 is fixedly connected to the room body 1;

[0041] Lifting mechanism 3; the lifting mechanism 3 includes: a support seat 31, a rotating shaft 32, a winch 33, a driving motor 34, a hanging rack 35, and a cable 36;

[0042] The object hanging rack 35 is located at the upper part of the accommodating chamber 11; the support seat 31 is fixedly connected to the top of the house body 1, and the rotating shaft 32 is rotatably connected to the support seat 31; a worm gear 37 is also fixedly penetrated on the rotating shaft 32, and the output end of the driving motor 34 is transmission-connected to a worm 38 meshing with the worm gear 37; the capstan 33 is fixedly connected to the rotating shaft 32; one end of the cable 36 is fixedly connected to the capstan 33, and the other end passes through the house body 1 and is fixedly connected to the object hanging rack 35.

[0043] The rotating shaft 32 is driven to rotate by the driving motor 34, and the rotating shaft 32 drives the winch 33 to rotate to winch the cable, thereby lifting the hanging rack 35 up and down. The worker can move the hanging rack 35 downward to a suitable position according to the needs, so as to hang the tobacco leaves on the hanging rack 35. After hanging the tobacco leaves, the driving motor 34 is started, and the hanging rack 35 rises to the top of the accommodating chamber 11. There is no need to manually hang the rods with tobacco leaves one by one, which reduces the labor intensity of the workers and improves the work efficiency. The lifting mechanism 3 has a simple structure. Through the cooperation of the worm gear 37 and the worm 38, the rotation of the rotating shaft 32 can be controlled when the motor stops.

[0044] In some embodiments, there are multiple cables 36, and the multiple cables 36 are symmetrically distributed on both sides of the object hanging rack 35; there are two winches 33, and the two winches 33 are respectively fixed at both ends of the rotating shaft 32; the cables 36 on both sides of the object hanging rack 35 are respectively fixedly connected to the two winches 33 in a one-to-one correspondence. Multiple cables 36 can lift the object hanging rack 35 better and more stably.

[0045] Specifically, a fixed pulley is provided at the top of the accommodating chamber 11, and the cable 36 passes through the fixed pulley, which is located just above the connection point between the cable 36 and the object hanging rack 35, so as to ensure that the tension on the object hanging rack 35 is parallel to its own gravity, thereby avoiding the generation of a resultant force in the horizontal direction.

[0046] In some embodiments, the heat pump system 2 includes: a storage box 21 and a compressor 22, a condenser 23, an expansion valve 24, and an evaporator 25 connected in sequence; the outlet of the evaporator 25 is connected to the inlet of the compressor 22 to form a closed loop; the storage box 21 is fixedly connected to the outer surface of the house body 1; the compressor 22 is placed in the storage box 21, and the evaporator 25 has a first evaporation part 251 and a second evaporation part 252; the first evaporation part 251 is located in the storage box 21, and the second evaporation part 252 is located in the accommodating chamber 11; a collection tank 26 for collecting condensed water is provided below the second evaporation part 252. Compared with the baking method of burning coal and electricity, the use of the heat pump system 2 is more energy-saving and environmentally friendly. When the hot air flows through the second evaporation part 252, the temperature decreases, and the water vapor in the air condenses into water droplets, which adhere to the second evaporation part 252 and then fall into the collection tank 26, so as to achieve dehumidification of the air in the accommodating chamber 11.

[0047] Specifically, the outlet of the compressor 22 is connected to the condenser 23, the outlet of the condenser 23 is connected to the expansion valve 24, and the outlet of the expansion valve 24 is connected to the evaporator 25;

[0048] The housing 1 and the accommodating chamber 11 are roughly in the shape of a rectangular parallelepiped, and the condenser 23 is wound around the inner wall of the accommodating chamber 11 and is in the shape of a coil. The condenser 23 is wound around and fixed on the inner wall of the three accommodating chambers 11. This method allows the accommodating chamber 11 to be heated more evenly.

[0049] An air inlet and an air outlet are provided in the upper opening of the storage box 21, and a third fan 6 is fixedly connected to the air inlet. A first evaporation part 251 is arranged in the air outlet direction of the third fan 6, and the first evaporation part 251 is in a coil shape; the wind speed at this position is increased by the third fan 6, thereby improving the heat exchange efficiency of the first evaporation part 251. The first evaporation part 251 is in a coil shape; the heat exchange area at this position is increased, and the heat exchange efficiency is improved.

[0050] In some embodiments, the bottom of the collecting tank 26 is connected to a drain pipe 27, and the drain pipe 27 passes through the accommodating cavity 11 to the outside of the house 1, so as to facilitate the water in the collecting tank 26 to be discharged from the accommodating cavity 11.

[0051] In some embodiments, a partition 4 is provided in the accommodating chamber 11, and the partition 4 is fixedly connected to the inner wall of the accommodating chamber 11 to divide the accommodating chamber 11 into two spaces; a plurality of vents are provided on the partition 4, and a first fan 41 is fixedly provided on each vent. The partition 4 can be provided to shorten the length of the crossbar for hanging tobacco leaves, thereby ensuring the bearing capacity of the crossbar. The first fan 41 will accelerate the air flow in the two spaces, so that the heat distribution is more uniform.

[0052] Specifically, there are two door bodies 12, and the two door bodies 12 are connected to two spaces respectively, which can facilitate workers to enter and exit each space.

[0053] There are also two lifting mechanisms 3, which are located above the two spaces in a one-to-one correspondence.

[0054] In some embodiments, the second evaporation part 252 is in a curved coil shape and is located at the air inlet of the first fan 41; the second evaporation part 252 is fixedly connected to the partition 4. Being located at the air inlet can increase the flow rate of air flowing through the second evaporation part 252 and improve the dehumidification capacity. The curved coil shape of the second evaporation part 252 increases the contact area with the air and also improves the dehumidification capacity.

[0055] In some embodiments, a second fan 13 is disposed on the inner wall of the accommodating chamber 11, and the wind direction of the second fan 13 is perpendicular to the wind direction of the first fan 41. This can increase the convection of air in the accommodating chamber 11 and facilitate the diffusion and distribution of heat.

[0056] Specifically, there are multiple first fans 41, which are divided into two groups and distributed on both sides of the partition 4, and the wind directions of the two groups of fans are opposite. This arrangement can cause the air in the accommodating cavity 11 to form a vortex, which is convenient for the uniform diffusion and distribution of heat energy.

[0057] Specifically, the number of the first fans 41 is multiple, and they are divided into two groups and respectively distributed in two spaces separated by the partition 4; the wind energy forms a circulating flow in the accommodating cavity 11

[0058] In some embodiments, the partition plate 4 is provided with a limit groove 42; the object hanging rack 35 is provided with a clamping block clamped in the limit groove 42, and the clamping block is slidably connected to the limit groove 42. The limit groove 42 can limit the movement of the object hanging rack 35 in the horizontal direction to ensure the safety of the object hanging rack 35.

[0059] In some embodiments, a first crossbar 43 is fixedly provided on the partition 4; a second crossbar 14 is fixedly provided on the inner wall of the accommodating cavity 11, and the first crossbar 43 and the second crossbar 14 are at the same level and parallel to each other. Providing the crossbars can facilitate the placement of the hanging rod, and the first crossbar 43 and the second crossbar 14 can limit the hanging rod to a horizontal plane, which is convenient for hanging tobacco leaves.

[0060] Specifically, there are two first cross bars 43 and two second cross bars 14, and the two first cross bars 43 are distributed in parallel on the partition 4; this arrangement can divide the hung tobacco leaves into three layers in total, so that the tobacco leaves are evenly distributed in the accommodating cavity 11, and the first cross bar 43 and the second cross bar 14 are provided with a plurality of slots arranged at equal intervals, and a hanging rod is clamped on the slot, and the tobacco leaves are hung on the hanging rod. The slot can clamp the hanging rod to prevent the hanging rod from slipping.

[0061] In some embodiments, a top cover 5 is fixedly provided on the top of the house body 1, and the lifting mechanism 3 is located below the top cover 5. The top cover 5 can protect the lifting mechanism 3 from wind and rain, thereby increasing the service life of the lifting mechanism 3.

[0062] Specifically, it also includes a processor, a temperature sensor, and a humidity sensor, the temperature sensor and the humidity sensor are electrically connected to the processor, and the first fan 41, the second fan 13, and the compressor 22 are electrically connected to the processor. The processor adjusts the power of the fan and the power of the heat pump according to the temperature and humidity in the accommodating chamber 11, thereby realizing automatic control of the temperature and humidity parameters of the tobacco curing room.

[0063] Finally, it should be noted that although the embodiments of the utility model have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the utility model. Ordinary technicians in the field can make changes, modifications, substitutions and variations to the above embodiments within the scope of the utility model, which should all be included in the scope of protection of this application.

Claims

1. A heat pump tobacco curing room structure, characterized in that: include: The housing body has a receiving cavity for receiving tobacco leaves, and the housing body is also provided with a door body for communicating with the receiving cavity; A heat pump system for controlling the temperature and humidity in the accommodating cavity; the heat pump system is fixedly connected to the room body; Promotion institutions; The lifting mechanism includes: a support seat, a rotating shaft, a winch, a driving motor, a hanging rack, and a cable; The hanging rack is located at the upper part of the accommodating cavity; The support seat is fixedly connected to the top of the house body, and the rotating shaft is rotatably connected to the support seat; a worm gear is also fixedly passed through the rotating shaft, and the output end of the drive motor is transmission-connected to a worm meshing with the worm gear; the winch is fixedly connected to the rotating shaft; one end of the cable is fixedly connected to the winch, and the other end passes through the house body and is fixedly connected to the hanging rack.

2. The heat pump tobacco curing room structure according to claim 1, characterized in that: There are multiple cables, and the cables are symmetrically distributed on both sides of the object hanging rack; there are two winches, and the two winches are respectively fixed at both ends of the rotating shaft; the cables located on both sides of the object hanging rack are fixedly connected to the two winches one by one.

3. The heat pump tobacco curing room structure according to claim 1, characterized in that: The heat pump system comprises: a storage box and a compressor, a condenser, an expansion valve, and an evaporator which are connected in sequence; the outlet of the evaporator is connected to the inlet of the compressor to form a closed loop; the storage box is fixedly connected to the outer surface of the room body; the compressor is placed in the storage box, and the evaporator has a first evaporation part and a second evaporation part; the first evaporation part is located in the storage box, and the second evaporation part is located in the accommodating cavity; a collecting tank for collecting condensed water is arranged below the second evaporation part.

4. The heat pump tobacco curing room structure according to claim 3 is characterized in that: The bottom of the collecting tank is connected with a drainage pipe, and the drainage pipe passes through the accommodating cavity to the outside of the room.

5. The heat pump tobacco curing room structure according to claim 4, characterized in that: A partition is provided in the accommodating cavity, and the partition is fixedly connected to the inner wall of the accommodating cavity to divide the accommodating cavity into two spaces; a plurality of vents are provided on the partition, and a first fan is fixedly provided on each of the vents.

6. The heat pump tobacco curing room structure according to claim 5, characterized in that: The second evaporation part is in a curved coil shape and is located at the air inlet of the first fan; the second evaporation part is fixedly connected to the partition.

7. The heat pump tobacco curing room structure according to claim 5, characterized in that: A second fan is disposed on the inner wall of the accommodating cavity, and an air outlet direction of the second fan is perpendicular to an air outlet direction of the first fan.

8. The heat pump tobacco curing room structure according to claim 5, characterized in that: The partition is provided with a limiting groove; the hanging rack is provided with a clamping block clamped in the limiting groove, and the clamping block is slidably connected with the limiting groove.

9. The heat pump tobacco curing room structure according to claim 5, characterized in that: A first cross bar is fixedly provided on the partition; a second cross bar is fixedly provided on the inner wall of the accommodating cavity, and the first cross bar and the second cross bar are at the same level and parallel to each other.

10. The heat pump tobacco curing room structure according to any one of claims 1 to 9, characterized in that: The top of the room body is also covered and fixed with a top cover, and the lifting mechanism is located below the top cover.