Iron removal device for refractory material production
By designing an iron removal device including a magnetic separation assembly, a transmission belt and a turn assembly, the problem of iron or magnetic substance falling with the raw material due to obstacles in the refractory magnetic separation device is solved, and by reducing the impact force, the iron or magnetic properties are prevented. The material drops, achieving a more efficient iron removal effect.
Patent Information
- Application Number
- CN202421171047.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the iron removal process of existing refractory material magnetic separation devices, iron or magnetic substances interspersed in the middle or top of the raw material pile may fall with the raw material due to being blocked by other raw materials, resulting in the iron removal effect being affected and subsequent impact of raw materials. It may cause iron or magnetic substances adsorbed on the magnetic separation roller to fall, further affecting the iron removal effect.
An iron removal device for the production of refractory materials is designed, including a shell, an iron removal mechanism and a material guide plate. The iron removal mechanism consists of a magnetic separation assembly, a transmission belt and a turning assembly. The raw material is turned by the turning assembly to make iron or magnetic. The substance is adsorbed on the second guide plate to prevent it from falling with the raw material. Through the design of the transmission belt and the flip assembly, the subsequent impact force of the raw material is reduced and iron or magnetic substances are prevented from falling.
Effectively avoiding the situation where iron or magnetic substances fall with the raw material due to obstacles, ensuring the improvement of iron removal effect, and by reducing impact force, preventing iron or magnetic substances from falling, further improving the accuracy of iron removal and efficiency.
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Figure CN222446817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory material production and processing, in particular to an iron removal device for refractory material production. Background Art
[0002] Refractory materials are widely used in the field of metallurgy. They refer to a type of inorganic non-metallic materials with a refractoriness of not less than 1580℃. In the steel plant environment, during the processing of refractory materials, if iron filings are mixed into the raw materials, even in trace amounts, it will have a great impact on the high temperature resistance of the refractory materials. Therefore, the raw materials need to be deironed. Deironing, as the name suggests, means removing iron and other magnetic substances from the raw materials.
[0003] A refractory material magnetic separation device disclosed in Chinese patent CN218475418U includes a shell, a material inlet is arranged on the top of the shell, a filter screen, a material guide plate, and a magnetic separation drum are arranged inside the shell, the filter screen is located above the magnetic separation drum, the magnetic separation drum is rotatably connected to the shell through a first rotating shaft, and the first rotating shaft is driven by a first motor; the side wall of the magnetic separation drum and one end of the shell form a first material discharge gap, the material guide plate is located between the magnetic separation drum and the filter screen, the material guide plate is inclined, and the lower end of the material guide plate and one end of the shell form a second material discharge gap, and the second material discharge gap is located above the first material discharge gap.
[0004] However, the refractory magnetic separation device still has the following problems during actual use:
[0005] In the process of magnetic separation and iron removal of raw materials by the refractory material magnetic separation device, when the raw materials fall on the magnetic separation drum, the raw materials fall with the rotation of the magnetic separation drum, and the iron or magnetic substances mixed in the middle or top of the raw material pile are blocked by other raw materials and may fall with the raw materials, resulting in the iron removal effect being affected, and other raw materials that subsequently fall on the magnetic separation drum may impact the iron or magnetic substances adsorbed on the magnetic separation drum, and the iron or magnetic substances that fall due to the impact will also be mixed into the raw materials, further affecting the iron removal effect on the refractory materials.
[0006] Therefore, the present application proposes an iron removal device for refractory material production to solve the above problems. Utility Model Content
[0007] The purpose of the utility model is to overcome the shortcomings of the prior art, solve the problems mentioned in the background technology, and provide an iron removal device for refractory material production.
[0008] The purpose of the utility model is achieved by the following technical solutions: A deironing device for refractory material production, comprising a shell, an deironing mechanism is arranged on the shell, and a first lower hopper, a second lower hopper and supporting legs are arranged at the bottom of the shell;
[0009] The iron removal mechanism includes a magnetic separation component, a transmission belt and a flip component, and the flip component is connected to the magnetic separation component through the transmission belt;
[0010] The magnetic separation assembly includes a driving member, a magnetic separation roller is arranged at the output end of the driving member, and a first transmission wheel is arranged at one end of the magnetic separation roller away from the driving member;
[0011] The flapping assembly comprises a connecting shaft, on which flapping leaves are arranged, and one end of the connecting shaft is provided with a second transmission wheel.
[0012] Preferably, a feed port is provided at the top of the shell, a first discharge port and a second discharge port are provided at the bottom of the shell, an observation window is provided on one side of the shell, a side door is provided on the side of the shell away from the observation window, a first guide plate and a second guide plate are provided inside the shell, and a first bearing and a second bearing are provided on the shell.
[0013] Preferably, the driving member is fixedly mounted on the housing.
[0014] Preferably, the magnetic separation roller is rotatably connected to the inside of the shell through a first bearing, and the magnetic separation roller is located between the side door and the second material guide plate.
[0015] Preferably, the connecting shaft is rotatably connected to the inside of the housing via a second bearing.
[0016] Preferably, the connecting shaft and the flap are located between the observation window and the second guide plate.
[0017] Preferably, the second transmission wheel is connected to the first transmission wheel via a transmission belt.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] The iron removal device for refractory material production, by providing a second guide plate and an iron removal mechanism, can prevent the iron or magnetic materials mixed in the middle or top of the raw material pile from falling down with the raw materials due to obstruction by other raw materials when in use, thereby ensuring the iron removal effect on the raw materials and preventing the iron and magnetic materials adsorbed on the second guide plate from falling down due to the strong impact force of subsequent raw materials, thereby further ensuring the iron removal effect on the refractory raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0021] Figure 1 This is a schematic diagram of the structure of the first viewing angle of an embodiment of the utility model;
[0022] Figure 2 It is a structural schematic diagram of the second viewing angle of the embodiment of the utility model;
[0023] Figure 3 It is a cross-sectional structural schematic diagram of the working state of the embodiment of the utility model;
[0024] Figure 4 This is a schematic cross-sectional view of the housing of an embodiment of the utility model;
[0025] Figure 5 It is a structural schematic diagram of the iron removal mechanism of an embodiment of the utility model.
[0026] In the figure: 1. shell; 101. feed port; 102. first discharge port; 103. second discharge port; 104. observation window; 105. side door; 106. first guide plate; 107. second guide plate; 108. first bearing; 109. second bearing; 2. iron removal mechanism; 21. magnetic separation assembly; 211. driving member; 212. magnetic separation roller; 213. first transmission wheel; 22. transmission belt; 23. flip assembly; 231. connecting shaft; 232. flip blade; 233. second transmission wheel; 3. first lower hopper; 4. second lower hopper; 5. supporting legs. DETAILED DESCRIPTION
[0027] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0029] Additional aspects and advantages of the present invention will be further described below in conjunction with the accompanying drawings, and some will become apparent from the following description or be learned through practice of the present invention.
[0030] like Figure 1-3 As shown, an iron removal device for refractory material production comprises a shell 1, on which an iron removal mechanism 2 is arranged, and at the bottom of the shell 1 a first lower hopper 3, a second lower hopper 4 and supporting legs 5 are arranged.
[0031] like Figure 3 and Figure 4 As shown, a feed port 101 is provided at the top of the shell 1, a first discharge port 102 and a second discharge port 103 are provided at the bottom of the shell 1, the position of the first lower hopper 3 corresponds to the position of the first discharge port 102, the position of the second lower hopper 4 corresponds to the position of the second discharge port 103, a first guide plate 106 and a second guide plate 107 are provided inside the shell 1, and a first bearing 108 and a second bearing 109 are provided on the shell 1.
[0032] like Figure 5 As shown, the iron removal mechanism 2 includes a magnetic separation component 21, a transmission belt 22 and a flipping component 23. The flipping component 23 is connected to the magnetic separation component 21 through the transmission belt 22 (in this embodiment, the transmission method is belt drive, but it is not limited to it).
[0033] like Figure 4 As shown, an observation window 104 for observing and repairing the flip assembly 23 is provided on one side of the housing 1 , and a side door 105 for repairing the magnetic separation assembly 21 is provided on the side of the housing 1 away from the observation window 104 .
[0034] like Figure 5 As shown, the magnetic separation component 21 includes a driving member 211, a magnetic separation roller 212 and a first transmission wheel 213. The driving member 211 is fixedly mounted on the outer shell 1. The output end of the driving member 211 is provided with a magnetic separation roller 212. The magnetic separation roller 212 is rotatably connected to the inside of the outer shell 1 through a first bearing 108. The magnetic separation roller 212 is located between the side door 105 and the second material guide plate 107. The first transmission wheel 213 is provided at the end of the magnetic separation roller 212 away from the driving member 211.
[0035] like Figure 5 As shown, the flipping assembly 23 includes a connecting shaft 231, a flipping blade 232 and a second transmission wheel 233. The connecting shaft 231 is rotatably connected to the inside of the shell 1 through the second bearing 109. The flipping blade 232 is arranged on the connecting shaft 231. The connecting shaft 231 and the flipping blade 232 are located between the observation window 104 and the second guide plate 107. A second transmission wheel 233 is arranged at one end of the connecting shaft 231. The second transmission wheel 233 is connected to the first transmission wheel 213 through the transmission belt 22.
[0036] The working process is as follows:
[0037] S1. When in use, add refractory raw materials into the shell 1 from the feed port 101;
[0038] S2, start the driving member 211, the driving member 211 drives the magnetic separation roller 212 to rotate, the magnetic separation roller 212 drives the first transmission wheel 213 to rotate, the first transmission wheel 213 drives the second transmission wheel 233 to rotate through the transmission belt 22, and the second transmission wheel 233 drives the flapping blade 232 to rotate through the connecting shaft 231;
[0039] S3, the raw material falls onto the second guide plate 107 along the first guide plate 106, and then moves along the second guide plate 107, the iron and magnetic substances in the raw material are adsorbed by the magnetic separation roller 212 and stick to the second guide plate 107, and the raw material without iron is located above the iron and magnetic substances;
[0040] S4. When the raw material passes through the turning assembly 23, the rotating turning assembly 23 turns the raw material, making the raw material looser, and at the same time, the iron mixed in the middle and top of the raw material is turned out, so that it is adsorbed on the second guide plate 107, so as to avoid the situation that the iron or magnetic material mixed in the middle or top of the raw material pile is blocked by other raw materials and falls with the raw material, thereby ensuring the iron removal effect of the raw material;
[0041] S5. At the same time, the rotation direction of the flipping assembly 23 is opposite to the direction in which the raw material slides down, which can reduce the speed at which the raw material slides down along the second guide plate 107. The iron and magnetic substances in the raw material move along the second guide plate 107 with the rotation of the magnetic separation roller 212, and the moving direction is the same as the moving direction of the raw material, which further reduces the relative speed between the subsequent raw material and the iron and magnetic substances attached to the second guide plate 107 when falling, thereby reducing the impact force on the iron and magnetic substances adsorbed on the second guide plate 107, avoiding the iron and magnetic substances adsorbed on the second guide plate 107 from being impacted and dropped due to the large impact force of the subsequent raw material, and further ensuring the iron removal effect on the refractory raw material;
[0042] S6. After iron removal, the raw material falls from the first discharge port 102 into the first lower hopper 3 under the action of gravity and inertia. The iron and magnetic substances in the raw material fall from the second discharge port 103 into the second lower hopper 4 along the second guide plate 107 under the attraction of the magnetic separation roller 212, thereby completing the iron removal of the refractory raw material.
[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An iron removal device for refractory material production, characterized in that: It comprises a shell (1), on which an iron removal mechanism (2) is arranged, and at the bottom of the shell (1) a first lower hopper (3), a second lower hopper (4) and supporting legs (5) are arranged; The iron removal mechanism (2) comprises a magnetic separation component (21), a transmission belt (22) and a flipping component (23), wherein the flipping component (23) is connected to the magnetic separation component (21) via the transmission belt (22); The magnetic separation component (21) comprises a driving member (211), a magnetic separation roller (212) is arranged at the output end of the driving member (211), and a first transmission wheel (213) is arranged at one end of the magnetic separation roller (212) away from the driving member (211); The flapping assembly (23) comprises a connecting shaft (231), a flapping blade (232) is arranged on the connecting shaft (231), and a second transmission wheel (233) is arranged at one end of the connecting shaft (231).
2. The iron removal device for refractory material production according to claim 1, characterized in that: The top of the shell (1) is provided with a material feed port (101), the bottom of the shell (1) is provided with a first material discharge port (102) and a second material discharge port (103), one side of the shell (1) is provided with an observation window (104), a side of the shell (1) away from the observation window (104) is provided with a side door (105), the interior of the shell (1) is provided with a first material guide plate (106) and a second material guide plate (107), and the shell (1) is provided with a first bearing (108) and a second bearing (109).
3. The iron removal device for refractory material production according to claim 1, characterized in that: The driving member (211) is fixedly mounted on the housing (1).
4. The iron removal device for refractory material production according to claim 2, characterized in that: The magnetic separation roller (212) is rotatably connected to the interior of the housing (1) via the first bearing (108), and the magnetic separation roller (212) is located between the side door (105) and the second material guide plate (107).
5. The iron removal device for refractory material production according to claim 2, characterized in that: The connecting shaft (231) is rotatably connected to the interior of the housing (1) via the second bearing (109).
6. The iron removal device for refractory material production according to claim 2, characterized in that: The connecting shaft (231) and the flap (232) are located between the observation window (104) and the second material guide plate (107).
7. The iron removal device for refractory material production according to claim 1, characterized in that: The second transmission wheel (233) is transmission-connected to the first transmission wheel (213) via the transmission belt (22).
Citation Information
Patent Citations
Refractory material magnetic separation device
CN218475418U