Intelligent sorting, crushing and grinding equipment for construction waste recycled aggregate and whole-process management and control preparation system

By designing intelligent sorting, crushing and grinding equipment for recycled aggregates of construction waste and a full process control system, the problem of insufficient automation of the existing system has been solved, efficient and intelligent construction waste treatment and resource recycling have been achieved, and treatment efficiency and environmental protection effect have been improved.

CN119680731AInactive Publication Date: 2025-03-25HANGZHOU JIANGRUN TECH LIMITED

Patent Information

Application Number
CN202510201868.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-03-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing construction waste recycled aggregate system is insufficiently automated, resulting in inefficiency, environmental pollution and waste of resources during the treatment process.

Method used

An intelligent sorting, crushing and grinding equipment for recycled aggregates of construction waste and a full process pipe control system was designed, including intelligent sorting devices, intelligent crushers, intelligent magnetic separators, dust-proof conveyors and air-selecting machines. Through sensors and robotic arms, the dust concentration is monitored in real time and the operation of the vacuum cleaner is automatically adjusted.

Benefits of technology

It realizes automation and intelligence of construction waste disposal, improves sorting efficiency and accuracy, reduces dust and noise pollution, ensures the health of operators, extends the service life of the equipment, and improves the efficiency of resource recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides intelligent sorting, crushing and grinding equipment for construction waste recycled aggregate and a whole-process management and control preparation system. Construction waste is conveyed into the intelligent sorting device through the conveying belt, the sorted waste enters the intelligent eccentric roller crusher to be subjected to primary crushing, the intelligent eccentric roller crusher crushes large waste, and after crushing, materials are conveyed into the intelligent magnetic separator through the dustproof conveying belt; and then the materials subjected to primary treatment enter an intelligent cone crusher through a dustproof conveying belt to be further crushed, the materials are conveyed into an intelligent magnetic separator through the dustproof conveying belt to be subjected to secondary iron removal, then the materials enter a winnowing machine and a vibration screening machine, and the materials with different granularities are further separated. According to the invention, automation and intellectualization of construction waste treatment are realized, the treatment efficiency and the quality of recycled aggregate are remarkably improved, efficient, clean and economical regeneration treatment of construction waste is realized, and remarkable environmental protection and economic benefits are brought to the technical field of construction waste recovery treatment.
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Description

Technical Field

[0001] The present invention relates to the technical field of construction waste recycling and treatment, and in particular to intelligent sorting, crushing and grinding equipment for recycled aggregates of construction waste and a full-process control and preparation system. Background Art

[0002] The intelligent sorting, crushing, grinding and whole process control preparation system of construction waste recycled aggregate is designed to solve this problem. It is a technical system specially designed to process construction waste and convert it into reusable resources. The system converts construction waste into high-quality recycled aggregates through a series of complex process flows, including sorting, crushing, screening and cleaning. These recycled aggregates can not only be used to produce concrete and mortar, but also to make blocks, wall panels, floor tiles and other building materials, thereby realizing the resource utilization of construction waste. The application of this system not only reduces the negative impact of construction waste on the environment, but also helps to save natural resources and reduce the exploitation and consumption of natural resources. In addition, it is in line with the strategy of sustainable development. By recycling resources, it reduces the generation of waste and reduces the pressure on the environment. At the same time, due to the relatively low production cost of recycled aggregates, it also brings economic benefits to the enterprise, achieving the dual goals of environmental and economic benefits.

[0003] At present, one of the main shortcomings of the recycled construction waste raw aggregate system is its insufficient degree of automation, which requires more manual participation in the processing process. This inefficient and low-quality processing method not only limits the application scenarios of recycled aggregates, but also causes a certain degree of environmental pollution and waste of resources. The recycled aggregate system also has shortcomings in the level of intelligent processing. The lack of a systematic and automated recycled aggregate sorting and preparation production line has resulted in a large amount of dust, soil or fine sand generated during the screening of recycled aggregates not being effectively processed. These problems not only affect the performance and safety of recycled aggregates, but also limit their widespread application in the construction field.

[0004] Therefore, faced with problems such as inefficiency, environmental pollution, and waste of resources in the process of construction waste treatment, how to propose a highly intelligent and automated construction waste recycled aggregate intelligent sorting, crushing, grinding, and full-process control and preparation system to achieve efficient treatment and resource utilization of construction waste has become a technical problem that technical personnel in this field urgently need to solve. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent sorting, crushing and grinding equipment for recycled aggregates from construction waste and a full-process control and preparation system that solves the above-mentioned technical problems.

[0006] In order to solve the above technical problems, the present invention provides a full-process control and preparation system for intelligent sorting, crushing and grinding equipment of recycled aggregate from construction waste, comprising the following steps: Step 1: Construction waste is sent into the inside of the intelligent sorting device through the inner side of the conveyor belt; the inner side of the intelligent sorting device includes the inner side of the mechanical frame, the inner side of the sensor and the inner side of the mechanical arm; the inner side of the sensor automatically identifies debris in the waste, and the inner side of the mechanical arm is connected to the inner side of the mechanical frame so that the inner side of the mechanical arm can grab and remove the debris; Step 2: The sorted materials enter the inner side of the intelligent eccentric roller crusher for primary crushing; the inner side of the intelligent eccentric roller crusher is used to crush large pieces of materials; Step 3: After the material is crushed, it is sent to the inside of the intelligent magnetic separator through the inside of the dust-proof conveyor belt. The inside of the dust-proof conveyor belt is installed with the inside of the dust cover and the inside of the spray pipe, and the dust concentration is monitored through the inside of the dust sensor; the inside of the intelligent magnetic separator includes the inside of the rotating disc and the inside of the electromagnet, which are used to remove iron debris; Step 4: The preliminarily processed materials enter the intelligent cone crusher through the inner side of the dust-proof conveyor belt for further crushing; Step 5: Send the material to the inside of the intelligent magnetic separator again through the inside of the dust-proof conveyor belt for secondary iron removal; Step 6: The material then enters the inner side of the air separator and the vibrating screen to further separate materials of different particle sizes.

[0007] The beneficial effects of the present invention are: 1) The intelligent sorting, crushing, grinding and whole-process control and preparation system for recycled aggregates from construction waste realizes the automation and intelligence of construction waste treatment by integrating key components such as intelligent sorting devices, intelligent jaw crushers, intelligent magnetic separators, dust-proof conveyor belts, and intelligent cone crushers. The system can automatically identify and remove debris from the garbage, effectively improving sorting efficiency and accuracy and reducing the need for manual intervention.

[0008] 2) An intelligent control system is used during the crushing process to monitor dust concentration in real time and automatically adjust the operation of the vacuum cleaner, thereby strictly controlling the emission of pollutants such as noise and dust. This intelligent regulation not only helps protect the environment, but also improves the working environment and ensures the health of operators.

[0009] 3) The combination of dust-proof conveyor belt and spray pipe further reduces the generation of dust during material transportation and improves dust reduction efficiency. The dust cover made of transparent material makes it simple and intuitive to monitor the working status of the conveyor belt, while the fine atomization nozzle expands the coverage area of ​​the water mist and enhances the dust reduction effect.

[0010] 4) The electromagnet of the intelligent magnetic separator is in the shape of a round cake, which provides a larger contact area and stronger attraction, significantly improving the iron removal efficiency.

[0011] 5) The system improves the durability and maintenance convenience of the equipment through a series of optimized materials and designs, such as self-lubricating bearings, mechanical clamps with serrated edges, and vibration plates composed of multiple steel plates. These designs not only extend the service life of the equipment, but also reduce operating costs.

[0012] 6) The application of intelligent sorting technology enables the efficient recovery of valuable materials in construction waste and improves sorting accuracy. The whole process control system ensures that every link from sorting to finished products is under strict monitoring, improving the stability and reliability of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is the structure diagram of the intelligent sorting device of the present invention Figure 2 This is the structure diagram of the intelligent eccentric roller crusher of the present invention Figure 3 This is the structure diagram of the intelligent magnetic separator of the present invention Figure 4 The structure diagram of the dust-proof conveyor belt of the present invention Figure 5 The intelligent cone crusher of the present invention Figure 6 This is the construction flow chart of the present invention Among them: 1. Intelligent sorting device; 2. Intelligent eccentric roller crusher; 3. Dust-proof conveyor belt; 4. Intelligent magnetic separator; 5. Intelligent cone crusher; 6. Air separator; 7. Vibrating screen; 8. Support frame; 9. Sensor; 10. Upper mechanical arm; 11. Mechanical connection; 12. Lower mechanical arm; 13. Mechanical clamp; 14. Conveyor belt; 15. Track wheel; 16. Track; 17. Frame; 18. Hydraulic device; 19. Welding; 20. Fixed jaw plate; 21. First displacement sensor; 22. Eccentric movable jaw; 23. Front wall of frame; 24. Vibrating plate; 25. Dust detector; 26. Pipe hole; 27. Sprayer; 28. First metal detector; 29. ​​Dust sensor; 30. Dust cover; 31. Spray tube; 32. Rotating disc; 33. Connecting rod; 34. Scale Weight sensor; 35. Electromagnet; 36. Power-on controller; 37. Power-off controller; 38. Fixed cone; 39. Fixed cone lining; 40. Moving cone lining; 41. Main shaft; 42. Second pipeline; 43. Eccentric sleeve; 44. First vacuum cleaner; 45. Second displacement sensor; 46. Dust removal system; 47. Feed hopper; 48. Mechanical frame; 49. Frame side wall; 50. First vacuum cleaner; 51. First pipeline; 52. Eccentric stick; 53. Engine cover; 54. Adjustment block; 55. Circular rotating belt; 56. First crushing chamber; 57. Pressure cap; 58. Second crushing chamber; 59. Eccentric sleeve; 60. Mechanical arm; 61. Frame; 62. Working mechanism; 63. Second metal detector; 64. Frame; 65. Moving cone; 66. Tooth shape; 67. Hydraulic system. DETAILED DESCRIPTION

[0014] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.

[0015] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.

[0016] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0017] like Figure 1-Figure 6 The present invention provides a full-process control and preparation system for intelligent sorting, crushing and grinding equipment for recycled aggregates from construction waste, comprising the following steps: Step 1: Construction waste is sent to the intelligent sorting device 1 through the conveyor belt 14. The intelligent sorting device 1 includes a mechanical frame 48, a sensor 9 and a mechanical arm 60; the sensor 9 automatically identifies debris in the waste, and the mechanical arm 60 is connected to the mechanical frame 48 by bolts so that the mechanical arm 60 grabs and removes the debris.

[0018] Step 2: The sorted materials enter the intelligent eccentric roller crusher 2 for primary crushing; the intelligent eccentric roller crusher 2 includes a frame 17, a hydraulic device 18 and a fixed jaw plate 20, which can crush larger pieces of materials.

[0019] Step 3: After the material is crushed, it is sent to the intelligent magnetic separator 4 through the dust-proof conveyor belt 3. A dust-proof cover 30 and a spray tube 31 are installed on the dust-proof conveyor belt 3, and the dust concentration is monitored by the dust sensor 29. When necessary, the spray tube 31 is started to reduce dust; the intelligent magnetic separator 4 includes a rotating disc 32 and an electromagnet 35 for removing iron debris; the electromagnet 35 realizes the adsorption and release of iron debris through the power-on controller 36 and the power-off controller 37.

[0020] The dustproof conveyor belt 3 comprises a conveyor belt 14 and a dustproof cover 30. The conveyor belt 14 is connected to the dustproof cover 30 by bolts. A dust sensor 29 and a spray pipe 31 are installed inside the dustproof cover 30. When the dust sensor 29 detects that the dust concentration exceeds the standard, the spray pipe 31 is automatically started to spray water mist.

[0021] Step 4: The preliminarily processed materials enter the intelligent cone crusher 5 through the dust-proof conveyor belt 3. The intelligent cone crusher 5 includes a frame 64, a moving cone 65, a fixed cone 38, a dust removal system 46 and a hydraulic system 67 to further crush the materials.

[0022] Step 5: The material is then sent to the intelligent magnetic separator 4 through the dust-proof conveyor belt 3 for secondary iron removal; Step 6: The material then enters the air separator 6 and the vibrating screen 7 to further separate materials of different particle sizes.

[0023] like Figure 1As shown, the intelligent sorting device 1 sorts materials; the intelligent sorting device 1 includes a mechanical frame 48 and a conveyor belt 14, the mechanical frame 48 is composed of a support frame 8, and the mechanical frame 48 is equipped with multiple sensors 9 and a mechanical arm 60; the mechanical arm 60 is fixed under the support frame 8, and the mechanical arm 60 includes an upper mechanical arm 10 and a lower mechanical arm 12 connected in sequence, and the lower mechanical arm 12 is connected to a mechanical clamp 13; the sensor 9 is installed between adjacent mechanical arms 60, and is used to automatically identify debris on the conveyor belt, and the conveyor belt 14 includes crawler wheels 15 and crawler tracks 16; the construction waste is sent into the intelligent sorting device 1 through the conveyor belt 14, and when the sensor 9 detects debris, it automatically controls the mechanical arm 60 to remove the debris.

[0024] Among them, the sensor 9 can be an infrared sensor or a thermal imaging sensor, which can distinguish metal debris from plastic debris by detecting the surface temperature of the object, or measure the reflectivity of the debris to infrared light by emitting infrared light and receiving reflected light, so as to facilitate distinction.

[0025] Embodiment 2 like Figure 2 As shown, the intelligent eccentric roller crusher 2 crushes materials; the intelligent eccentric roller crusher 2 includes a frame 17, a working mechanism 62, an eccentric movable jaw 22 and a plurality of sensors 25. The frame 17 includes a frame front wall 23, a frame side wall 49 and a frame rear wall 49. The frame front wall 23 is connected to the eccentric movable jaw 22 through a vibration plate 24. The vibration plate 24 evenly feeds the materials into the first crushing chamber 56 between the eccentric movable jaw 22 and the fixed jaw plate 20. A dust detector 25 and a pipe hole 26 are installed in the frame front wall 23. When the dust detector 25 detects that the dust concentration exceeds the standard, the first dust collector 50 will be automatically started. The first dust collector 50 is fixed on the lower side 23 of the frame front wall. The first dust collector 50 is connected to the pipe hole 26 through a first pipe 51. The sorted materials are fed into the intelligent eccentric roller crusher 2 through a conveyor belt 14 for primary crushing. A first displacement sensor 21 is installed at the lower end of the fixed jaw plate 20. When the first displacement sensor 21 detects that the size of the crushing opening exceeds the specified requirement, the hydraulic device 18 will be automatically activated for adjustment.

[0026] The working mechanism 62 includes a hydraulic device 18 and a fixed jaw plate 20. A hood 53 is installed above the fixed jaw plate 20. A sprayer 27 and a first metal detector 28 are installed inside the hood 53. When the first metal detector 28 detects that the first crushing chamber 56 encounters a difficult-to-crush object, the hydraulic system 18 is automatically activated to release the uncrushable object to prevent damage to the machine. The hydraulic system 18 is installed on the right side of the fixed jaw plate 20. The lower side of the hydraulic system 18 is connected to the adjustment block 54. The left side of the adjustment block 54 is connected to the fixed jaw plate 20. The first displacement sensor 21 is installed at the lower end of the fixed jaw plate 20. When the first displacement sensor 21 detects that the size of the crushing opening exceeds the specified requirement, the hydraulic device 18 will be automatically activated, so that the hydraulic device 18 shrinks and pulls the adjustment block 54, and then drives the fixed jaw plate 20 away from the eccentric movable jaw 22 through the adjustment block 54, so as to increase the opening size of the first crushing chamber 56. The fixed jaw plate 20 and the eccentric movable jaw 22 form the first crushing chamber 56, and the eccentric movable jaw 22 has an eccentric rod 52 inside.

[0027] Embodiment 3 like Figure 3 As shown, the intelligent magnetic separator 4 includes a rotating disc 32 and an electromagnet 35, which are used to remove iron debris. A power-on controller 36 and a power-off controller 37 are installed on the upper part of the rotating disc 32 to control the power on and off of the electromagnet 35, thereby realizing the adsorption and release of iron debris. After the material is crushed, the material is sent to the intelligent magnetic separator 4 through the dust-proof conveyor belt 3. A circular rotating belt 55 is installed inside the rotating disc 32, and the rotating belt 55 is connected to the electromagnet 35 through a connecting rod 33. A weighing sensor 34 is installed on the connecting rod 33 to monitor the weight of the iron debris adsorbed on the electromagnet. When the weighing sensor 34 detects that the weight of the adsorbed iron debris reaches the specified weight, the circular rotating belt 55 will be automatically started so that the electromagnet 35 drives the adsorbed iron debris to rotate to the drop position for drop.

[0028] Embodiment 4 like Figure 5As shown, the intelligent cone crusher 5 performs secondary crushing; the intelligent cone crusher 5 includes a frame 64, a moving cone 65, a fixed cone 38, a dust removal system 46 and a hydraulic system 67; the intelligent cone crusher 5 guides the material into the second crushing chamber 58 through the feed hopper 47, and a second metal detector 63 is installed inside the feed hopper 47. When the second metal detector 63 detects the metal in the second crushing chamber 58, the energy accumulator 36 will be activated to control the main shaft 41 to move downward to remove the unbreakable objects and ensure the service life of the cone. The energy accumulator 36 is installed on the frame 64 and fixed by a disassembly plate and a C-shaped seat. The preliminarily processed materials enter the intelligent cone crusher 5 through the dust-proof conveyor belt 3 to further crush the materials. The materials are crushed by the interaction between the passive cone 65 and the fixed cone 38 in the second crushing chamber 58. When the second displacement sensor 45 detects that the size of the crushing opening is too large or too small, the hydraulic system 67 will be automatically started to adjust the size of the crushing opening; wherein, one end of the hydraulic system 67 is connected to the fixed cone 38, and the distance of the fixed cone 38 relative to the moving cone 65 is controlled by the extension and contraction of the hydraulic system 67. The dust removal system 46 is installed on the inner wall of the discharge port of the intelligent cone crusher 5, and when it is detected that the dust concentration exceeds the standard, the second vacuum cleaner 44 is automatically started to remove dust.

[0029] The fixed cone 38 is connected to the feed hopper 47 , and the fixed cone 38 is connected to the fixed cone liner 39 via a wedge block and backing adhesive. The surface of the fixed cone liner 39 presents a tooth shape 66 and forms a second crushing chamber 58 with the moving cone liner 40 .

[0030] The moving cone 65 is connected to the eccentric sleeve 43 through the main shaft 41 to achieve a swinging motion. The pressure cap 57 is connected to the moving cone liner 40 through bolts to ensure that the moving cone liner 40 is tightly fixed on the moving cone 65. The main shaft 41 is located at the center of the intelligent cone crusher 5. A large bevel gear is installed at the bottom of the eccentric sleeve 43 through bolts.

[0031] The dust removal system 46 includes a dust sensor and a second dust collector 44. The dust sensor is installed on the inner wall of the discharge port. When the dust sensor 46 detects that the dust concentration in the cone crusher 5 exceeds the standard, the second dust collector 44 is automatically started to remove dust. The second dust collector 44 is installed on the outside of the frame 64 and is connected to the inside of the intelligent cone crusher 5 through the second pipe 42.

[0032] Preferably, the connection portion between the upper robotic arm 10 and the lower robotic arm 12 uses self-lubricating bearings to reduce maintenance requirements and improve durability.

[0033] Preferably, the mechanical clamp 13 is composed of a plurality of metal plates which are bolted together to form the frame of the clamp. The clamp has two pairs of clamping arms, each pair of clamping arms is composed of two plates which are hingedly connected, and the inner side of the clamping arms has a serrated edge which helps to increase friction and prevent the object from slipping during the clamping process.

[0034] Preferably, the dust sensor of the intelligent cone crusher 5 is connected to the intelligent control system to achieve real-time monitoring of dust concentration and automatic adjustment of the operation of the dust collector.

[0035] Preferably, the vibration plate 24 is composed of multiple steel plates with gaps between the steel plates, so that smaller materials enter the dust-proof conveyor belt directly from under the vibration plate, reducing the workload of the fixed jaw plate 20 and the eccentric movable jaw 22 and extending the service life of the jaw plate.

[0036] Preferably, the dust cover 30 is made of transparent material to facilitate monitoring of the working state of the conveyor belt. The spray pipe 31 in the dust cover 30 is made of a fine atomizing nozzle to increase the coverage area of ​​the water mist and the dust reduction efficiency.

[0037] Preferably, the electromagnet 35 of the intelligent magnetic separator 4 is in the form of a round cake. Due to its larger contact area, it can provide greater attraction, thereby improving the iron removal efficiency.

[0038] Preferably, the moving cone liner 40 and the fixed cone liner 39 are made of steel with excellent energy-absorbing characteristics, including but not limited to Q355 steel, Q345 steel, Q235 steel and Q390 steel, so as to extend the service life and reduce the replacement frequency.

[0039] The present invention is not limited to the above-mentioned optimal implementation mode. Anyone can derive other various forms of products under the inspiration of the present invention. However, no matter what changes are made in the shape or structure, all technical solutions that are the same or similar to those of the present application fall within the protection scope of the present invention.

Claims

1. The whole process control and preparation system of intelligent sorting, crushing and grinding equipment for recycled aggregates from construction waste is characterized by: The following steps are involved: Step 1: Construction waste is sent to an intelligent sorting device (1) via a conveyor belt (14); the intelligent sorting device (1) comprises a mechanical frame (48), a sensor (9) and a mechanical arm (60); the sensor (9) automatically identifies debris in the waste, and the mechanical arm (60) is connected to the mechanical frame (48) so that the mechanical arm (60) can grab and remove the debris; Step 2: The sorted materials enter the intelligent eccentric roller crusher (2) for primary crushing; the intelligent eccentric roller crusher (2) is used to crush large pieces of materials; Step 3: After the material is crushed, it is sent to an intelligent magnetic separator (4) through a dust-proof conveyor belt (3). A dust-proof cover (30) and a spray pipe (31) are installed on the dust-proof conveyor belt (3), and the dust concentration is monitored by a dust sensor (29); the intelligent magnetic separator (4) includes a rotating disc (32) and an electromagnet (35) for removing iron debris; Step 4: The preliminarily processed materials enter the intelligent cone crusher (5) through the dust-proof conveyor belt (3) to be further crushed; Step 5: The material is sent to the intelligent magnetic separator (4) again through the dust-proof conveyor belt (3) for secondary iron removal; Step 6: The material then enters the air separator (6) and the vibrating screen (7) to further separate materials of different particle sizes.

2. The whole process control and preparation system of the intelligent sorting, crushing and grinding equipment for recycled aggregate from construction waste according to claim 1 is characterized by: The dustproof conveyor belt (3) comprises a conveyor belt (14) and a dustproof cover (30). The conveyor belt (14) is connected to the dustproof cover (30). A dust sensor (29) and a spray pipe (31) are installed inside the dustproof cover (30). When the dust sensor (29) detects that the dust concentration exceeds the standard, the spray pipe (31) is automatically started to spray water mist.

3. The whole process control and preparation system of the intelligent sorting, crushing and grinding equipment for recycled aggregate from construction waste according to claim 1 is characterized by: The intelligent sorting device (1) comprises a mechanical frame (48) and a conveyor belt (14). The mechanical frame (48) is composed of a support frame (8). The mechanical frame (48) is equipped with a plurality of sensors (9) and a mechanical arm (60). The mechanical arm (60) is fixed below the support frame (8). The mechanical arm (60) comprises an upper mechanical arm (10) and a lower mechanical arm (12) which are connected in sequence. The lower mechanical arm (12) is connected to a mechanical clamp (13). The sensor (9) is installed between adjacent mechanical arms (60). The conveyor belt (14) comprises a crawler wheel (15) and a crawler belt (16).

4. The whole process control and preparation system of the intelligent sorting, crushing and grinding equipment for recycled aggregate from construction waste according to claim 1 is characterized by: The intelligent eccentric roller crusher (2) comprises a frame (17), a working mechanism (62), an eccentric movable jaw (22) and a plurality of sensors (25). The frame (17) comprises a frame front wall (23), a frame side wall (49) and a frame rear wall (49). The frame front wall (23) is connected to the eccentric movable jaw (22) through a vibration plate (24). The vibration plate (24) feeds materials into a first crushing chamber (56) between the eccentric movable jaw (22) and a fixed jaw plate (20). A dust detector (25) and a pipe hole (26) are installed in the frame front wall (23). When the dust concentration detected by the dust detector (25) exceeds a standard, a first dust collector (50) is automatically started. The first dust collector (50) is fixed to the lower side (23) of the frame front wall. The first dust collector (50) is connected to the pipe hole (26) through a first pipe (51).

5. The whole process control and preparation system of the intelligent sorting, crushing and grinding equipment for recycled aggregate from construction waste according to claim 4 is characterized by: The working mechanism (62) comprises a hydraulic device (18) and a fixed jaw plate (20); a hood (53) is installed above the fixed jaw plate (20); a sprayer (27) and a first metal detector (28) are installed inside the hood (53); a hydraulic system (18) is installed on the right side of the fixed jaw plate (20); the lower side of the hydraulic system (18) is connected to an adjustment block (54); the side of the adjustment block (54) is connected to the fixed jaw plate (20); a first displacement sensor (21) is installed at the lower end of the fixed jaw plate (20); when the first displacement sensor (21) detects that the size of the crushing opening exceeds a specified requirement, the hydraulic device (18) is automatically activated, so that the hydraulic device (18) contracts to pull the adjustment block (54) and drive the fixed jaw plate (20) away from the eccentric movable jaw (22).

6. The whole process control and preparation system of the intelligent sorting, crushing and grinding equipment for recycled aggregate from construction waste according to claim 1 is characterized by: The intelligent magnetic separator (4) comprises a rotating disc (32) and an electromagnet (35). A power-on controller (36) and a power-off controller (37) are installed on the upper part of the rotating disc (32) for controlling the power on and off of the electromagnet (35). A circular rotating belt (55) is installed inside the rotating disc (32), and the circular rotating belt (55) is connected to the electromagnet (35) through a connecting rod (33). A weighing sensor (34) is installed on the connecting rod (33) for monitoring the weight of iron debris adsorbed on the electromagnet. When the weighing sensor (34) detects that the weight of the adsorbed iron debris reaches a specified weight, the circular rotating belt (55) is automatically started.

7. The whole process control and preparation system of the intelligent sorting, crushing and grinding equipment for recycled aggregate from construction waste according to claim 1 is characterized by: The intelligent cone crusher (5) comprises a frame (64), a moving cone (65), a fixed cone (38), a dust removal system (46) and a hydraulic system (67); the intelligent cone crusher (5) guides materials into a second crushing chamber (58) through a feed hopper (47), and a second metal detector (63) is installed inside the feed hopper (47); the dust removal system (46) is installed on the inner wall of the discharge port of the intelligent cone crusher (5), and when it is detected that the dust concentration exceeds the standard, the second dust collector (44) is automatically started to remove dust.

8. The whole process control and preparation system of the intelligent sorting, crushing and grinding equipment for recycled aggregate from construction waste according to claim 7 is characterized by: The fixed cone (38) is connected to the feed hopper (47), and the fixed cone (38) is connected to the fixed cone liner (39) through a wedge block and a backing adhesive. The surface of the fixed cone liner (39) presents a tooth shape (66) and forms a second crushing chamber (58) with the moving cone liner (40); the moving cone (65) is connected to the eccentric sleeve (43) through a main shaft (41) to achieve a rotary swing motion; the pressure cap (57) is connected to the moving cone liner (40), and the main shaft (41) is located at the center of the intelligent cone crusher (5).

9. The whole process control and preparation system of the intelligent sorting, crushing and grinding equipment for recycled aggregate from construction waste according to claim 7 is characterized by: The dust removal system (46) comprises a dust sensor and a second dust collector (44); the dust sensor is mounted on the inner wall of the discharge port of the intelligent cone crusher (5); when the dust sensor (46) detects that the dust concentration in the cone crusher (5) exceeds the standard, the second dust collector (44) is automatically started to remove dust; the second dust collector (44) is mounted on the outside of the frame (64) and is connected to the inside of the intelligent cone crusher (5) through a second pipe (42).

10. An intelligent sorting, crushing and grinding device for recycled aggregates from construction waste, characterized in that: The whole process control and preparation system of the intelligent sorting, crushing and grinding equipment for recycled aggregate from construction waste according to any one of claims 1 to 9 is operated and used.

Citation Information

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