Iron removing machine for plastic particles

By designing a plastic particle iron removal machine containing multiple magnetic blocks and an automated cleaning mechanism, the problems of reducing magnetic shaft adsorption force and plastic particle accumulation in the prior art are solved, and efficient iron removal screening and stability operations are achieved.

CN222886152UActive Publication Date: 2025-05-20LUAN KUNYUAN PLASTIC PRODUCTS CO LTD

Patent Information

Application Number
CN202422183137.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-05-20
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing plastic particle iron removal machine has reduced the magnetic shaft adsorption force after a long period of use, resulting in a decrease in the quality of iron removal screening and a problem of plastic particles accumulation, resulting in failure of screening.

Method used

A plastic particle iron removal machine including a base, a support frame, a mounting sleeve, a feeding mechanism, an iron removal mechanism, a feeding mechanism, a flip mechanism and a cleaning mechanism are designed. The iron removal mechanism removes iron through the magnetic suction block, the flip mechanism realizes automatic cleaning of the magnetic suction block, and the material removal mechanism ensures that the plastic particles slide evenly to improve the iron removal effect.

Benefits of technology

Through the cooperation of multiple magnetic blocks, all-round iron removal screening is achieved, and the quality of iron removal is improved. The automated cleaning mechanism ensures the stability of the magnetic block after a long time use, and improves the practicality and functionality of the iron removal machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic particle iron removal machine which comprises a base, a supporting frame is fixed to the top of the base through bolts, an installation sleeve is fixed to the top of the supporting frame through bolts, a feeding mechanism is arranged on the top of the installation sleeve, and an iron removal mechanism is arranged on the side wall of the installation sleeve. The iron removal mechanism comprises a mounting box, a sliding table, a mounting sliding seat, a mounting shaft, a connecting support and a magnetic attraction block, a material stirring mechanism is arranged in the mounting box, a turnover mechanism is arranged on the side wall of the mounting box, and a cleaning mechanism is arranged on one side of the mounting box. Plastic particles are subjected to all-around iron removal and screening operation through the iron removal mechanism, the iron removal and screening operation quality is improved, a magnetic attraction block on the top is overturned to the bottom through the overturning mechanism, the magnetic attraction block is cleaned through the cleaning mechanism, automatic cleaning of the magnetic attraction block is achieved, and the production efficiency is improved. And the stability of the iron removal operation on the plastic particles after the magnetic attraction block is used for a long time is guaranteed, and the practicability and functionality of the iron removal machine are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic particle processing, in particular to an iron removing machine for plastic particles. Background Technique

[0002] Plastic particles are the common name of plastic pellets, which are raw materials for storing, transporting and processing plastic in semi-finished form. During the processing of plastic particles, small metal fragments will be mixed into the granulator. During the granulation process, smaller metal debris will be mixed into the molten material and form in the plastic particles. Therefore, it is necessary to screen and remove iron from the plastic particles.

[0003] After retrieval, the patent with the Chinese patent application number 201821252991.2 discloses an iron removing machine for plastic particles. The key points of its technical solution include a housing and a screening device arranged in the housing. The screening device includes a rotating shaft and a magnetic shaft arranged horizontally in the housing. A driving member for driving the rotating shaft to rotate towards the magnetic shaft is fixedly arranged on the housing. A conveyor belt is covered outside the rotating shaft and the magnetic shaft. A feeding port is opened directly above the conveyor belt at the top of the housing, a waste discharging port is opened directly below the conveyor belt at the bottom of the housing, and a discharging port is opened on one side of the magnetic shaft away from the rotating shaft at the bottom of the housing. The utility model has the effects of filtering iron-containing plastic particles, protecting equipment and improving product quality.

[0004] The above patent uses the structure of a magnetic shaft and a multi-stage conveyor belt to screen and remove iron from plastic particles. However, this structure is not convenient for cleaning the conveyor belt that adsorbs a large amount of metal. After long-term use, a large amount of metal debris adheres to the magnetic shaft, which will cause the magnetic shaft to be unable to normally adsorb metal, gradually reduce the adsorption force on metal debris, and then reduce the quality of iron removal screening. Secondly, there is a situation of plastic particle accumulation during iron removal screening in this patent. Therefore, the plastic particles located in the upper layer will not be adsorbed, which will lead to the failure of screening and poor practicability.

[0005] Therefore, we propose an iron removing machine for plastic particles to solve the above problems. Summary of the Utility Model

[0006] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an iron removing machine for plastic particles.

[0007] This utility model solves its technical problems through the following technical solutions: It includes a base, on the top of which a support frame is fixed by bolts. On the top of the support frame, an installation sleeve is fixed by bolts. At the top of the installation sleeve, a feeding mechanism is provided. On the side wall of the installation sleeve, a iron removal mechanism is provided. The iron removal mechanism includes an installation box, which is fixed to the side wall of the installation sleeve by bolts. Inside the installation box, a sliding table is fixed. On the side wall of the sliding table, a pair of installation sliding seats are slidably connected. Inside the pair of installation sliding seats, a plurality of installation shafts are rotatably connected. On the outside of the plurality of installation shafts, connection brackets are fixed. On the outside of the connection brackets, a pair of magnetic attraction blocks are fixed by bolts. Inside the installation box, a material feeding mechanism is provided. On the side wall of the installation box, a flipping mechanism is provided. On one side of the installation box, a cleaning mechanism is provided.

[0008] As a further solution of this utility model: On one side of the base, a control host is provided.

[0009] As a further solution of this utility model: The feeding mechanism includes a feeding hopper, which is fixed to the top of the installation sleeve by bolts. Inside the installation sleeve, a guiding arched plate is fixed. On the outside of the installation sleeve, a pair of feeding grooves are fixed. At the bottom of each of the pair of feeding grooves, an installation frame is fixed by bolts. At the top of the installation frame, a hydraulic rod is fixed. At the top of the hydraulic rod, a partition plate is fixed, and the partition plate is slidably connected with the feeding groove.

[0010] As a further solution of this utility model: The material feeding mechanism includes a reduction motor, which is fixed to one side of the installation box by bolts. The output end of the reduction motor is fixed with a driving shaft, and on the outside of the driving shaft, a material feeding roller is fixed.

[0011] As a further solution of this utility model: The flipping mechanism includes an installation block, which is fixed to one side of the installation box by bolts. Inside the installation block, an electric telescopic rod is fixed. The top of the electric telescopic rod is fixedly connected with the installation sliding seat. On the top of the installation sliding seat, a motor mounting seat is fixed by bolts. On one side of the motor mounting seat, a stepping motor is fixed by bolts. One end of each of the plurality of installation shafts is fixed with a pulley. A transmission belt is sleeved on the outside of the pulley. The output end of the stepping motor is fixedly connected with the installation shaft in the middle part, and the plurality of pulleys are connected by the transmission belt for transmission.

[0012] As a further solution of the utility model: the cleaning mechanism includes a mounting cover, the mounting cover is fixed to one side of the mounting box by bolts, the inner wall of the mounting cover is fixed with a mounting slot, one side of the mounting cover is fixed with a driving motor by bolts, the output end of the driving motor is fixed with a screw rod, the outer side of the screw rod is provided with a sliding seat, the top of the sliding seat is fixed with a driving plate, one side of the driving plate is fixed with a plurality of connecting columns, and one end of each of the plurality of connecting columns is fixed with a scraper.

[0013] As a further solution of the utility model: a drainage trough is fixed at the bottom of the installation box.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0015] 1. An iron removal mechanism is provided. The plastic particles are divided into two parts and enter the iron removal mechanism through the feeding mechanism. The plastic particles are slid on the slide in a flat manner under the action of the material-pickling mechanism. The metal debris contained in the passing plastic particles is adsorbed by the magnetic suction block. The cooperation of multiple magnetic suction blocks can perform a full range of iron removal and screening operations on the plastic particles, thereby improving the quality of the iron removal and screening operation;

[0016] 2. When the magnetic block needs to be cleaned, the top magnetic block is flipped to the bottom through the flipping mechanism, and it is cleaned through the cleaning mechanism to realize the automatic cleaning of the magnetic block, which ensures the stability of the magnetic block in removing iron from plastic particles after long-term use, and improves the practicality and functionality of the iron remover;

[0017] 3. By setting up a material-dispensing mechanism, the material-dispensing roller can be used to move the passing plastic particles, which can block a large number of plastic particles that flow in, and make the plastic particles slide down on the slide evenly under the movement of the material-dispensing roller, so that the plastic particles can slide flat on the slide, ensuring that the magnetic block can fully contact the plastic particles and the metal debris contained therein, thereby ensuring the magnetic block's adsorption effect on the metal debris. Brief Description of the Figures

[0018] Figure 1 Shows a schematic diagram of an axonometric structure provided according to an embodiment of the utility model;

[0019] Figure 2 Shows a schematic diagram of an axonometric cross-sectional structure provided according to an embodiment of the utility model;

[0020] Figure 3 Shows the provided according to the embodiment of the utility model Figure 2 Schematic diagram of the enlarged structure of part A in the middle;

[0021] Figure 4Shows a partial structural schematic diagram provided according to an embodiment of the present utility model;

[0022] Figure 5 Shows a partial sectional structural schematic diagram provided according to an embodiment of the present utility model;

[0023] Figure 6 Shows a [provided according to an embodiment of the present utility model] Figure 5 Enlarged structural schematic diagram of part B therein;

[0024] Figure 7 Shows a structural schematic diagram of a cleaning mechanism provided according to an embodiment of the present utility model.

[0025] Legend description:

[0026] 100 Base, 110 Control host, 120 Support frame, 130 Installation sleeve, 210 Feeding hopper, 220 Guiding arched plate, 230 Feeding trough, 240 Installation rack, 250 Hydraulic rod, 251 Partition plate, 310 Installation box, 320 Slide table, 330 Installation slide seat, 331 Installation shaft, 340 Connecting bracket, 350 Magnetic attraction block, 410 Reduction motor, 420 Driving shaft, 430 Material shifting roller, 510 Installation block, 520 Electric telescopic rod, 530 Motor installation seat, 540 Stepper motor, 550 Belt pulley, 551 Transmission belt, 610 Installation cover, 620 Installation chute, 630 Driving motor, 631 Lead screw, 640 Sliding seat, 650 Driving plate, 651 Connecting column, 660 Scraper, 670 Drainage trough. Detailed implementation manners

[0027] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0028] In the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0029] Note: There seems to be an incomplete part in the text for item . I translated it as best as possible based on the context. If there are any corrections or additional information, it will help to provide a more accurate translation.In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0030] Please refer to Figure 1-7 , the present utility model provides a technical solution: including a base 100, a control host 110 is provided on one side of the base 100, a support frame 120 is fixed to the top of the base 100 by bolts, an installation sleeve 130 is fixed to the top of the support frame 120 by bolts, a feeding mechanism is provided at the top of the installation sleeve 130, a iron removal mechanism is provided on the side wall of the installation sleeve 130, the iron removal mechanism includes an installation box 310, a sliding table 320 and an installation sliding seat 330, a plurality of installation shafts 331 are rotatably connected to the inner walls of a pair of installation sliding seats 330, a connecting bracket 340 is fixed to the outer sides of the plurality of installation shafts 331, a pair of magnetic attraction blocks 350 are fixed to the outer sides of the connecting bracket 340 by bolts, a material feeding mechanism is provided inside the installation box 310, a turning mechanism is provided on the side wall of the installation box 310, and a cleaning mechanism is provided on one side of the installation box 310; an iron removal mechanism is provided, the plastic particles are divided into two parts by the feeding mechanism and enter the iron removal mechanism, and under the action of the material feeding mechanism, the plastic particles slide on the sliding table 320 in a tiled manner, and the metal debris contained in the passing plastic particles is adsorbed by the magnetic attraction blocks 350. The cooperation of a plurality of magnetic attraction blocks 350 can perform a comprehensive iron removal and screening operation on the plastic particles, improving the quality of the iron removal and screening operation. When it is necessary to clean the magnetic attraction blocks 350, the magnetic attraction blocks 350 at the top are turned to the bottom by the turning mechanism, and the cleaning mechanism is used to clean them, realizing the automatic cleaning of the magnetic attraction blocks 350, ensuring the stability of the iron removal operation of the plastic particles after the magnetic attraction blocks 350 are used for a long time, and improving the practicability and functionality of the iron remover.

[0031] Specifically, the feeding mechanism includes a feeding hopper 210, which is fixed to the top of the mounting sleeve 130 by bolts, a guide arch plate 220 is fixed inside the mounting sleeve 130, a pair of feeding troughs 230 are fixed to the outside of the mounting sleeve 130, and a mounting frame 240 is fixed to the bottom of the pair of feeding troughs 230 by bolts, a hydraulic rod 250 is fixed to the bottom of the mounting frame 240, a partition plate 251 is fixed to the top of the hydraulic rod 250, and the partition plate 251 is slidably connected to the feeding trough 230; by providing the feeding mechanism, plastic particles enter the mounting sleeve 130 from the feeding hopper 210, and under the guiding action of the guide arch plate 220, the plastic particles are evenly divided into two parts and slide to the feeding trough 230 on both sides, and the partition plate 251 is driven up and down by the hydraulic rod 250 to control the opening and closing of the feeding trough 230, so as to control the plastic particles to enter the iron removal mechanism through the feeding trough 230.

[0032] Specifically, the material-dispensing mechanism includes a reduction motor 410, which is fixed to one side of the installation box 310 by bolts. The output end of the reduction motor 410 is fixed to a drive shaft 420, and a material-dispensing roller 430 is fixed to the outside of the drive shaft 420. By providing the material-dispensing mechanism, the material-dispensing roller 430 can be used to swipe the passing plastic particles, thereby blocking a large amount of plastic particles that flow in, and the plastic particles can slide down on the slide 320 evenly under the swiping of the material-dispensing roller 430, so that the plastic particles can be spread flat on the slide 320 for sliding, ensuring that the magnetic suction block 350 can fully contact the plastic particles and the metal debris contained therein, thereby ensuring the magnetic suction block 350's adsorption effect on the metal debris.

[0033] Specifically, the flip mechanism includes a mounting block 510, which is fixed to one side of the mounting box 310 by bolts, an electric telescopic rod 520 is fixed to the inner wall of the mounting block 510, the top of the electric telescopic rod 520 is fixedly connected to the mounting slide 330, the top of the mounting slide 330 is fixed with a motor mounting seat 530 by bolts, one side of the motor mounting seat 530 is fixed with a stepping motor 540 by bolts, and one end of each of the plurality of mounting shafts 331 is fixed with a pulley 550, the The outer side of the pulley 550 is provided with a transmission belt 551, the output end of the stepper motor 540 is fixedly connected to the installation shaft 331 in the middle, and the multiple pulleys 550 are connected through the transmission belt 551; the magnetic block 350 is flipped by the flip mechanism, and the clean magnetic block 350 at the bottom is replaced to the top, and the installation slide 330 is driven to move up by the electric telescopic rod 520. At this time, the iron removal and screening operation can continue, which can ensure the continuity of the operation of the iron removal mechanism and improve the efficiency of the iron removal and screening operation.

[0034] Specifically, the cleaning mechanism includes a mounting cover 610, which is fixed to one side of the mounting box 310 by bolts. An installation chute 620 is fixed to the inner wall of the mounting cover 610. A driving motor 630 is fixed to one side of the mounting cover 610 by bolts. A lead screw 631 is fixed to the output end of the driving motor 630. A sliding seat 640 is arranged outside the lead screw 631. A driving plate 650 is fixed to the top of the sliding seat 640. A plurality of connecting columns 651 are fixed to one side of the driving plate 650. Scraping plates 660 are fixed to one ends of the plurality of connecting columns 651. By providing the cleaning mechanism, the scraping plates 660 are used to scrape and clean the magnetic attraction blocks 350, and the metal debris attached to the magnetic attraction blocks 350 can be automatically cleaned, ensuring the stability of the magnetic separation operation of the magnetic attraction blocks 350.

[0035] Specifically, a discharge chute 670 is fixed to the bottom of the mounting box 310. The discharge chute 670 is provided to collect and discharge the scraped metal debris.

[0036] Working principle: During use, the operation of the iron remover of the device is controlled by the control host 110. Plastic particles enter the installation sleeve 130 from the feeding hopper 210. Under the guiding action of the guiding arched plate 220, the plastic particles are evenly divided into two parts and slide to the feeding grooves 230 on both sides. The hydraulic rod 250 drives the partition plate 251 to move up and down to control the opening and closing of the feeding grooves 230, and can control the plastic particles to enter the iron removal mechanism through the feeding grooves 230. The reduction motor 410 drives the driving shaft 420 to rotate, and the rotation of the driving shaft 420 drives the material distributing roller 430 to rotate. The distance between the lowest point of the material distributing roller 430 and the sliding table 320 is slightly larger than the size of the plastic particles. The passing plastic particles are agitated by the material distributing roller 430, which can block a large number of incoming plastic particles and make the plastic particles slide down evenly on the sliding table 320 under the agitation of the material distributing roller 430, so that the plastic particles can slide on the sliding table 320 in a flat state. The magnetic attraction blocks 350 adsorb the metal debris contained in the passing plastic particles. The cooperation of multiple magnetic attraction blocks 350 can perform multi-stage iron removal screening on the plastic particles, and can perform all-round iron removal screening operations on the plastic particles. When it is necessary to clean the magnetic attraction blocks 350, the iron removal mechanism on this side is controlled by the feeding mechanism to stop the entry of plastic particles. The electric telescopic rod 520 drives the installation sliding seat 330 to move down, and then drives the magnetic attraction blocks 350 at the top to move down. At this time, the stepping motor 540 drives the installation shaft 331 in the middle part to rotate. The rotation of the installation shaft 331 directly drives the connecting bracket 340 to flip and drives the pulley 550 to rotate. The pulley 550 drives the pulleys 550 on the adjacent two sides to rotate synchronously through the transmission belt 551, and can drive multiple connecting brackets 340 to flip simultaneously, and then flip the magnetic attraction blocks 350 at the top to the bottom, and the clean magnetic attraction blocks 350 at the bottom are replaced to the top. The electric telescopic rod 520 drives the installation sliding seat 330 to move up. At this time, the iron removal screening operation can be continued. The driving motor 630 drives the lead screw 631 to rotate, the rotation of the lead screw 631 drives the sliding seat 640 to move, the movement of the sliding seat 640 drives the driving plate 650 to move, and the driving plate 650 drives the scraper 660 to move through the connecting column 651. The scraper 660 scrapes the magnetic attraction blocks 350, and can automatically clean the metal debris attached to the magnetic attraction blocks 350. The scraped metal debris is collected and discharged through the discharge groove 670.

[0037] For the motors involved in the embodiments, their supporting control systems, electromagnetic switches, and pipeline circuits can also be provided by the manufacturer. In addition, the power supply modules, circuits, electronic components, and control modules involved in the present invention are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present invention does not involve improvements to the internal structure and methods.

[0038] Although the present utility model discloses embodiments and drawings, those skilled in the art can understand that: without departing from the spirit and scope of the present utility model and the appended claims, various substitutions, changes, and modifications are possible. Therefore, the scope of the present utility model is not limited to the content disclosed in the embodiments and drawings.

Claims

1. A plastic particle iron remover, characterized in that: The invention comprises a base (100), a support frame (120) is fixed to the top of the base (100) by bolts, a mounting sleeve (130) is fixed to the top of the support frame (120) by bolts, a feeding mechanism is arranged at the top of the mounting sleeve (130), an iron removal mechanism is arranged on the side wall of the mounting sleeve (130), the iron removal mechanism comprises an installation box (310), the installation box (310) is fixed to the side wall of the installation sleeve (130) by bolts, a slide table (320) is fixed to the inner wall of the installation box (310), and the installation box (310) is fixed to the inner wall of the installation box (310). The side wall of the slide (320) is slidably connected to a pair of mounting slides (330), the inner walls of the pair of mounting slides (330) are rotatably connected to a plurality of mounting shafts (331), the outer sides of the plurality of mounting shafts (331) are fixed with connecting brackets (340), the outer sides of the connecting brackets (340) are fixed with a pair of magnetic blocks (350) by bolts, the interior of the mounting box (310) is provided with a material shifting mechanism, the side wall of the mounting box (310) is provided with a flipping mechanism, and one side of the mounting box (310) is provided with a cleaning mechanism.

2. A plastic particle iron remover according to claim 1, characterized in that: A control host (110) is provided on one side of the base (100).

3. A plastic particle iron remover according to claim 1, characterized in that: The feeding mechanism comprises a feeding hopper (210), the feeding hopper (210) is fixed to the top of a mounting sleeve (130) by means of bolts, a material guiding arch plate (220) is fixed inside the mounting sleeve (130), a pair of feeding troughs (230) are fixed to the outside of the mounting sleeve (130), a mounting frame (240) is fixed to the bottom of the pair of feeding troughs (230) by means of bolts, a hydraulic rod (250) is fixed to the bottom of the mounting frame (240), a partition plate (251) is fixed to the top of the hydraulic rod (250), and the partition plate (251) is slidably connected to the feeding trough (230).

4. A plastic particle iron remover according to claim 1, characterized in that: The material-moving mechanism comprises a reduction motor (410), the reduction motor (410) being fixed to one side of the installation box (310) by means of bolts, a driving shaft (420) being fixed to the output end of the reduction motor (410), and a material-moving roller (430) being fixed to the outer side of the driving shaft (420).

5. A plastic particle iron remover according to claim 1, characterized in that: The flip mechanism comprises a mounting block (510), wherein the mounting block (510) is fixed to one side of the mounting box (310) by bolts, an electric telescopic rod (520) is fixed to the inner wall of the mounting block (510), the top of the electric telescopic rod (520) is fixedly connected to the mounting slide (330), the top of the mounting slide (330) is fixedly connected to a motor mounting seat (530) by bolts, a stepping motor (540) is fixedly connected to one side of the motor mounting seat (530) by bolts, a plurality of mounting shafts (331) are each fixedly provided with a pulley (550), a transmission belt (551) is sleeved on the outer side of the pulley (550), an output end of the stepping motor (540) is fixedly connected to the mounting shaft (331) at the middle portion, and the plurality of pulleys (550) are connected in transmission via the transmission belt (551).

6. A plastic particle iron remover according to claim 1, characterized in that: The cleaning mechanism comprises a mounting cover (610), wherein the mounting cover (610) is fixed to one side of the mounting box (310) by means of bolts, a mounting slide groove (620) is fixed to the inner wall of the mounting cover (610), a driving motor (630) is fixed to one side of the mounting cover (610) by means of bolts, a screw rod (631) is fixed to the output end of the driving motor (630), a sliding seat (640) is arranged on the outer side of the screw rod (631), a driving plate (650) is fixed to the top of the sliding seat (640), a plurality of connecting columns (651) are fixed to one side of the driving plate (650), and a scraper (660) is fixed to one end of each of the plurality of connecting columns (651).

7. A plastic particle iron remover according to claim 6, characterized in that: A drainage trough (670) is fixed to the bottom of the installation box (310).

Citation Information

Patent Citations

  • Sub - magnetic separator de -ironing of plastic pellet

    CN208407324U

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