Flattening roller device for coiling machine
By designing a flattening roller device including base, shaft seat, rotating shaft, pressing roller and power device, the problem of unstable structure of the flattening roller device of the winder is solved, and stable flattening and high quality of the strip are achieved Production of finished products.
Patent Information
- Application Number
- CN202420966879.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The structure of the flattening roller device of the existing winding machine is unstable, resulting in loose edges of the strip of the finished thin plate, which is prone to ruffles, and the quality of the finished product does not meet the standards.
A flat roller device including a base, axle seat, a rotating shaft, a pressing roller and a power device is designed. The rotating shaft and a pressing roller are driven by the power device, and the swing roller is driven by the large swing arm and a small swing arm to swing the roller, and combined with the gantry. The design of frame and sliding bearings ensures the stability and support of the press rollers.
The device can provide a constant pressing force, stabilize the flattening strip, improve the edge quality of the finished product, and avoid the occurrence of ruffles and friction scratches.
Smart Images
Figure CN222447696U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coilers, in particular to a flattening roller device for a coiler. Background Art
[0002] The coiler is a workshop auxiliary equipment that coils hot-rolled or cold-rolled metal sheets into a roll. The coiler is mainly composed of a roll, a movable support, a flattening roller, a coil unloading trolley, etc. The flattening roller can prevent the coiled strip from being loose and reduce or eliminate scratches on the surface of the coiled strip.
[0003] The flattening roller device currently in use mainly includes a fixed bracket, a pressure roller and a power device. The power device provides power for the pressure roller, and the fixed bracket provides support for the pressure roller. The flattening roller device with this structure is unstable, and the edges of the finished thin plate strip are loose and prone to ruffles. In addition, due to the centering effect of the coiling, friction scratches are prone to appear on the plate surface, and the quality of the finished product does not meet customer requirements. Summary of the invention
[0004] The utility model provides a flattening roller device for a coiler to solve the problems that the edges of finished thin plate strips are loose, ruffles are easily formed, and the quality of the finished products does not meet customer requirements. The flattening roller device has a stable structure and will not produce bending deformation, flattens the strips, and can improve the quality of the coiled products.
[0005] In order to achieve the above purpose, the technical solution of the utility model is:
[0006] A flattening roller device for a coiler comprises a base, an axle seat, a rotating shaft, a pressure roller and a power device; the base is provided with an axle seat, the axle seat is rotatably connected to the rotating shaft, a pressure roller is provided at the other end of the rotating shaft away from the axle seat, the power device drives the rotating shaft and drives the pressure roller to rotate. The pressure roller is used to unwind the strip, and the power device provides power for the flattening roller device.
[0007] Furthermore, the rotating shaft is arranged in parallel with the pressure roller, the two ends of the pressure roller are rotatably connected to the large swing arm, and the other end of the large swing arm away from the pressure roller is arranged on the rotating shaft. The rotating shaft drives the pressure roller to swing through the large swing arm.
[0008] Furthermore, the power device is a swing arm oil cylinder, the fixed end of the swing arm oil cylinder is arranged on the base, the telescopic end of the swing arm oil cylinder is rotatably connected to a small swing arm, and the small swing arm is arranged on the rotating shaft. The power device drives the rotating shaft through the small swing arm.
[0009] Furthermore, the base is in a stepped shape, the swing arm cylinder is arranged on the lower layer, and the axle seat is arranged on the upper layer.
[0010] Furthermore, a proportional valve is provided on the swing arm oil cylinder, and the proportional valve is used to control the swing arm oil cylinder.
[0011] Furthermore, a gantry is provided at the other end of the rotating shaft away from the base, and the rotating shaft is slidably connected to the gantry. The gantry supports the rotating shaft and the pressure roller.
[0012] Furthermore, a sliding bearing is provided at the connection between the rotating shaft and the gantry.
[0013] Through the above technical solution, the beneficial effects of the utility model are:
[0014] The utility model is provided with a power device, a rotating shaft, a large swing arm, a small swing arm and a pressure roller. The power device drives the rotating shaft through the small swing arm, and the rotating shaft drives the pressure roller through the large swing arm. The power device is controlled by a proportional valve so that the pressing force of the flattening roller on the strip is constant, which has a stable flattening effect on the strip and improves the edge quality of the strip after entering the winding and expansion shaft.
[0015] The utility model provides a gantry at one end of the operating side of the rotating shaft, and the rotating shaft is slidably connected to the gantry, the gantry supports the rotating shaft and the pressure roller, and ensures that the pressure roller does not bend downward and deform when the extended length exceeds 3 meters; the roller surface of the pressure roller is always pressed on the surface of the strip without sliding or displacement, avoiding scratches during the coiling and centering process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a side structural schematic diagram of the utility model;
[0017] Figure 2 It is a front structural schematic diagram of the utility model;
[0018] Figure 3 It is a schematic diagram of the top surface structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the front installation of the utility model in a coiler;
[0020] Figure 5 This is a schematic diagram of the side installation of the utility model in a coiler;
[0021] The numbers in the attached drawings are: 1 is the base, 2 is the shaft seat, 3 is the rotating shaft, 4 is the pressure roller, 5 is the large swing arm, 6 is the power unit, 7 is the small swing arm, 8 is the gantry; 11 is the outlet guide roller, 12 is the swing cylinder, 13 is the movable support, 14 is the reducer, 15 is the centering cylinder, and 16 is the expansion shaft. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0023] Example:
[0024] like Figure 1 to Figure 5 As shown, this embodiment provides a flattening roller device for a coiler, and the coiler generally includes an outlet deflection roller 11, a swing cylinder 12, a movable support 13, a reducer 14, a centering cylinder 15, and an expansion shaft 16. The strip enters the expansion shaft 16 from the outlet deflection roller 11. As the number of coils increases, the radius of the expansion shaft 16 increases accordingly. During the operation of the reducer 14, in order to prevent the strip from deviating, the centering cylinder 15 drives the reducer 14 and the expansion shaft 16 to extend and retract, so that the strip is always in the center of the expansion shaft 16; when the coiling is completed and ready to be unloaded, the swing cylinder 12 drives the movable support 13 to open, and the coil after rolling is unloaded from the operating side.
[0025] The flattening roller device comprises a base 1, an axle seat 2, a rotating shaft 3, a flattening roller 4 and a power device 6;
[0026] Two shaft seats 2 are fixedly arranged on the base 1, and the two shaft seats 2 are rotatably connected with a rotating shaft 3. A pressing roller 4 is arranged at the other end of the rotating shaft 3 away from the shaft seat 2, and the power device 6 drives the rotating shaft 3 and drives the pressing roller 4 to rotate. Specifically, Figure 4-5 As shown, the base 1 is fixed on the chassis of the reducer 14 through a connecting plate.
[0027] The rotating shaft 3 is arranged parallel to the pressure roller 4, and the two ends of the pressure roller 4 are rotatably connected to the large swing arm 5. The other end of the large swing arm 5 away from the pressure roller 4 is arranged on the rotating shaft 3 and fixedly connected to the rotating shaft 3. A large swing arm 5 is respectively arranged at both ends of the rotating shaft 3, and the distance between the rotating shaft 3 and the large swing arm 5 is greater than or equal to the distance from the expansion shaft 16 to the rotating shaft 3.
[0028] The power device 6 is a swing arm oil cylinder, the fixed end of which is arranged on the base 1, and the telescopic end of which is rotatably connected to a small swing arm 7, which is arranged on the rotating shaft 3 and fixedly connected to the rotating shaft 3. Specifically, Figure 2 As shown, the side shape of the small swing arm is a rounded triangle. The base 1 is stepped, the swing arm oil cylinder is arranged at the lower layer, and the shaft seat 2 is arranged at the upper layer.
[0029] The swing arm oil cylinder is a prior art. In this embodiment, a proportional valve is provided on the swing arm oil cylinder. When the pressure roller 4 is subjected to the force of the coiled material on the expansion shaft 16, the proportional valve adjusts the output of the swing arm oil cylinder to avoid retraction.
[0030] In order to prevent the pressure roller 4 from bending and deforming downward, a gantry 8 is provided at the other end of the rotating shaft 3 away from the base 1, and the rotating shaft 3 is slidably connected with the gantry 8. The rotating shaft 3 performs rotation and axial reciprocating motion relative to the gantry 8. The gantry 8 supports the rotating shaft 3 and the pressure roller 4. One end of the gantry 8 is fixed on the ground, and the other end is fixed on the fixed box of the movable support 13. Specifically, a sliding bearing is provided at the connection between the rotating shaft 3 and the gantry 8, and there is a gap between the sliding bearing and the rotating shaft 3.
[0031] Figure 4-5 The figure shows the installation diagram of the utility model in the coiler. Figure 4 In order to show the range of movement of the large swing arm 5, the power device 6 and the small swing arm 7, the farthest and closest positions of the large swing arm 5, the output end of the power device 6 and the small swing arm 7 are shown respectively.
[0032] Working principle:
[0033] The base 1 of the flattening roller device is fixed on the housing of the reducer 14 through a connecting plate, and the power device 6 is turned on. The power device 6 drives the rotating shaft 3 to rotate through the small swing arm 7, and the rotating shaft 3 drives the pressure roller 4 to swing through the large swing arm 5; in order to prevent the strip from deviating, the centering cylinder 15 drives the reducer 14, the expansion shaft 16 and the pressure roller 4 to make a linear reciprocating motion in the horizontal direction. During this process, the pressure roller 4 always corresponds to the expansion shaft 16, and the roller surface of the pressure roller 4 is pressed on the surface of the strip without sliding or displacement. The gantry 8 located at one end of the rotating shaft 3 supports the rotating shaft 3, and the rotating shaft 3 rotates and reciprocates axially relative to the gantry 8.
[0034] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structures, features and principles described in the patent scope of the present invention should be included in the patent application scope of the present invention.
Claims
1. A flattening roller device for a coiler, characterized in that: The invention comprises a base (1), an axle seat (2), a rotating shaft (3), a pressure roller (4) and a power device (6); the base (1) is provided with the axle seat (2), the axle seat (2) is rotatably connected to the rotating shaft (3), the other end of the rotating shaft (3) away from the axle seat (2) is provided with a pressure roller (4), and the power device (6) drives the rotating shaft (3) and drives the pressure roller (4) to rotate.
2. The flattening roller device for a coiler according to claim 1, characterized in that: The rotating shaft (3) is arranged in parallel with the pressing roller (4); both ends of the pressing roller (4) are rotatably connected to a large swing arm (5); and the other end of the large swing arm (5) away from the pressing roller (4) is arranged on the rotating shaft (3).
3. The flattening roller device for a coiler according to claim 1, characterized in that: The power device (6) is a swing arm oil cylinder, the fixed end of which is arranged on the base (1), and the telescopic end of which is rotatably connected to a small swing arm (7), and the small swing arm (7) is arranged on the rotating shaft (3).
4. The flattening roller device for a coiler according to claim 3, characterized in that: The base (1) is in a stepped shape, the swing arm oil cylinder is arranged at the lower layer, and the shaft seat (2) is arranged at the upper layer.
5. The flattening roller device for a coiler according to claim 3, characterized in that: A proportional valve is arranged on the swing arm oil cylinder.
6. The flattening roller device for a coiler according to claim 1, characterized in that: A gantry frame (8) is provided at the other end of the rotating shaft (3) away from the base (1), and the rotating shaft (3) is slidably connected to the gantry frame (8).
7. The flattening roller device for a coiler according to claim 6, characterized in that: A sliding bearing is provided at the connection between the rotating shaft (3) and the gantry (8).