Machining forming die

By introducing measurement plates, telescopic plates, sensors and controllers into the molding mold, the function of automatic gap adjustment is realized, solving the problem of cumbersome manual adjustment of existing molds and difficult to ensure accuracy, and improving the quality and production efficiency of finished products.

CN222447856UActive Publication Date: 2025-02-11HUBEI HUACHU AGRICULTURE & ANIMAL HUSBANDRY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420757316.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-02-11
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing molding molds lack the automatic clearance adjustment function, which leads to cumbersome manual adjustment and difficulty in ensuring accuracy, which affects the quality and production efficiency of finished products.

Method used

A processing mold including a measuring plate, a telescopic plate, a sensor and a controller is designed. The material thickness is detected by the sensor, the controller calculates and adjusts the gap, and the telescopic plate automatically extends to change the gap.

Benefits of technology

The function of automatic clearance adjustment is realized, the quality and production efficiency of finished products are improved, and the time and accuracy problems of manual adjustment are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a machining forming die, and belongs to the technical field of forming dies. Comprising a workbench, a lower die and a mounting frame are mounted at the top of the workbench, a stamping head is detachably mounted at the bottom of the mounting frame through a first telescopic piece, a measuring plate is mounted on the side face of the stamping head through a connecting plate, and a plurality of telescopic plates are distributed on the surface of the measuring plate at equal intervals. Through the arrangement of the measuring plate, the telescopic plates, the sensor and the controller, during use, the thickness of a material in the lower die is detected through the sensor, data of the sensor is received and processed through the controller, the needed gap adjustment amount is calculated, the corresponding telescopic plates stretch out according to signals of the controller, and the thickness of the material in the lower die is measured through the controller. The stamping head drives the measuring plate to move downwards in the descending process, when the telescopic plate makes contact with the sensor, the stamping head stops moving, and therefore the gap between the telescopic plate and the sensor can be changed according to requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming molds, in particular to a processing forming mold. Background Art

[0002] Molding molds, also known as molds, are used for metal or plastic processing. They are molds made in proportion to the shape and structure of the actual object. They are tools that use pressing or pouring methods to make materials into a certain shape. Molding molds play a vital role in the manufacturing industry. They are widely used in automobiles, aviation, home appliances, electronic products, construction, packaging and other fields. Whether it is metal parts or plastic products, molding molds are key factors in ensuring production efficiency and product quality.

[0003] The utility model patent with patent application publication number CN219724327U discloses a forming mold for frame processing, including a forming mold main body and a multifunctional pressing mold mechanism. After the device is processed, the lifting rod slides upward inside the support column, driving the seesaw to eject the processed material, preventing the processed material from being precisely fitted in the mold groove of the mold block. When taking out the processed material, the operation is relatively cumbersome, affecting work efficiency.

[0004] However, the above-mentioned device still has some shortcomings in actual use. The above-mentioned device needs to manually adjust the gap between the punch and the lower mold to adapt to processing materials of different thicknesses. This process is not only time-consuming and labor-intensive, but also difficult to ensure accuracy. It is easy to have finished product quality problems, mold damage or low production efficiency due to improper gap. Especially in mass production, repeated manual adjustments greatly increase production costs and time costs. Therefore, the present application provides a processing and molding mold to meet the needs. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a processing molding die to solve the problem that the existing molding die has no automatic gap adjustment function.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a processing and forming mold, comprising a workbench, a lower mold and a mounting frame are installed on the top of the workbench, a punch head is detachably installed on the bottom of the mounting frame through a first telescopic member, a measuring plate is installed on the side of the punch head through a connecting plate, a plurality of telescopic plates are equidistantly distributed on the surface of the measuring plate, and a sensor is arranged on the top of the lower mold.

[0007] A placement groove for matching the measuring plate is provided on the top of the lower mold, and a temperature detector is provided on the side of the lower mold.

[0008] A controller is arranged on the side of the lower mold, and the controller comprises a display screen and control buttons.

[0009] A first support plate is placed at the bottom of the inner cavity of the lower mold, and a surface of the first support plate is in contact with the inner wall of the lower mold.

[0010] The bottom of the workbench is connected to a base plate via two second support plates, and a plurality of positioning holes are provided on the surface of the base plate.

[0011] A second telescopic member is disposed on the top of the bottom plate, and the top of the second telescopic member passes through the workbench and the lower mold and is connected to the first supporting plate.

[0012] A through hole for cooperating with the second telescopic member is provided at the bottom of the lower mold, and the corners of the workbench are rounded transitions.

[0013] Compared with the prior art, the utility model has at least the following beneficial effects: in the above scheme, by setting a measuring plate, a telescopic plate, a sensor and a controller, when in use, the thickness of the material in the lower mold is detected by the sensor, and the data of the sensor is received and processed by the controller to calculate the required gap adjustment amount, and the corresponding telescopic plate is extended according to the signal of the controller, and the punch head drives the measuring plate to move downward during the descent process, and when the telescopic plate contacts the sensor, the punch head stops moving, so that the gap between the two can be changed according to demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the processing and forming mold.

[0016] Figure 2 This is a schematic diagram of the controller structure.

[0017] Figure 3 It is a schematic diagram of the lower mold structure.

[0018] Figure 4 It is a schematic diagram of the structure of the second telescopic member.

[0019] Figure 5 Schematic diagram of the measurement board structure.

[0020] [reference numerals]

[0021] 1. Workbench; 2. Lower mold; 3. Mounting frame; 4. First telescopic member; 5. Punching head; 6. Second support plate; 7. Bottom plate; 8. Controller; 9. Temperature detector; 10. Placement slot; 11. Sensor; 12. Second telescopic member; 13. Through hole; 14. First support plate; 15. Measuring plate; 16. Telescopic plate.

[0022] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION

[0023] The following is a detailed description of a processing and forming mold provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0024] like Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, an embodiment of the utility model provides a processing and forming mold, including a workbench 1, a lower mold 2 and a mounting frame 3 are installed on the top of the workbench 1, a punch head 5 is detachably mounted on the bottom of the mounting frame 3 through a first telescopic member 4, a measuring plate 15 is mounted on the side of the punch head 5 through a connecting plate, a plurality of telescopic plates 16 are equidistantly distributed on the surface of the measuring plate 15, and a sensor 11 is arranged on the top of the lower mold 2.

[0025] like Figure 1 , Figure 2 and Figure 3 As shown, a placement groove 10 for cooperating with a measuring plate 15 is provided on the top of the lower mold 2 , and a temperature detector 9 is provided on the side of the lower mold 2 .

[0026] The temperature detector 9 can monitor the temperature changes inside the mold in real time to ensure that the temperature during the molding process is kept within an appropriate range. This is especially important for workpiece molding because the material's fluidity, condensation time and the physical properties of the final product are all directly affected by the temperature. The data collected by the temperature detector 9 can be used to optimize the molding conditions, such as adjusting the working parameters of the heating or cooling system to obtain better product quality and production efficiency, and improve product consistency and qualification rate.

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, a controller 8 is disposed on the side of the lower mold 2, and the controller 8 includes a display screen and control buttons.

[0028] By cooperating with the sensor 11, the controller 8 can monitor various parameters in the production process, such as temperature, pressure, etc. in real time to ensure the stability of the production process and the consistency of product quality. At the same time, the display screen set on the controller 8 is convenient for the operator to view and adjust the working status of the mold, perform fault diagnosis and process optimization.

[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a first support plate 14 is placed at the bottom of the inner cavity of the lower mold 2 , and the surface of the first support plate 14 is in contact with the inner wall of the lower mold 2 .

[0030] The cooperation between the lower mold 2 and the punch head 5 jointly defines the shape and size of the molded product. The shape of its inner cavity corresponds to the appearance of the product and is a key part in the plastic or metal molding process. It also has multiple functions such as support, positioning, cooling and exhaust. The quality of its design and manufacturing directly affects the quality of the molded product and production efficiency.

[0031] like Figure 1 As shown, the bottom of the workbench 1 is connected to a bottom plate 7 via two second support plates 6 , and a plurality of positioning holes are formed on the surface of the bottom plate 7 .

[0032] The second support plate 6 is mainly used to enhance structural stability and disperse stress, which helps to transfer and disperse the stress from the workbench 1 to the bottom plate 7, and prevent structural deformation or damage caused by stress concentration. In the molding process, the second support plate 6 serves as an additional support point to improve the mechanical properties of the overall structure, especially when subjected to greater pressure or impact.

[0033] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a second telescopic member 12 is disposed on the top of the bottom plate 7 , and the top of the second telescopic member 12 passes through the workbench 1 and the lower mold 2 and is connected to the first support plate 14 .

[0034] When the molding process is completed, the second telescopic member 12 is started, and through its telescopic action, it pushes the first support plate 14 to move upward, so that the molded workpiece attached to the first support plate 14 is ejected, and thus it is easily removed from the mold cavity, which simplifies the demolding process, improves production efficiency, and reduces the risk of product damage or molding mold damage caused by manual removal of materials. It not only optimizes the function of the molding mold, but also improves the convenience of operation and the degree of automation of production, reflecting the consideration of efficient, precise and safe production in modern mold manufacturing.

[0035] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a through hole 13 for cooperating with the second telescopic member 12 is provided at the bottom of the lower mold 2, and the corners of the workbench 1 are rounded transitions.

[0036] Rounded corners can reduce the safety hazards caused by sharp edges and corners, avoiding scratches on operators or damage to other equipment and products during operation. At the same time, the rounded corner design is more in line with modern aesthetic concepts, giving people a sense of safety and comfort, while also reflecting the industrial design level of the product.

[0037] The technical solution provided by the utility model is that when in use, a workpiece is placed in the lower mold 2, the first telescopic member 4 is started by the controller 8, the sensor 11 detects the thickness of the workpiece, the data of the sensor 11 is received and processed by the controller 8, the required gap between the punch head 5 and the lower mold 2 is calculated, and according to the signal of the controller 8, the corresponding telescopic plate 16 is extended, and the punch head 5 drives the measuring plate 15 to move downward during the descent process, so that the telescopic plate 16 moves downward, and when the telescopic plate 16 contacts the sensor 11, the punch head 5 stops moving downward, and when the workpiece is die-cast, the second telescopic member 12 is controlled by the controller 8 to extend, driving the first support plate 14 to move downward, so that the workpiece in the lower mold 2 can be ejected.

[0038] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A processing and forming mold, characterized in that: include: A workbench (1), wherein a lower mold (2) and a mounting frame (3) are mounted on the top of the workbench (1), a punch head (5) is detachably mounted on the bottom of the mounting frame (3) via a first telescopic member (4), a measuring plate (15) is mounted on the side of the punch head (5) via a connecting plate, a plurality of telescopic plates (16) are equidistantly distributed on the surface of the measuring plate (15), and a sensor (11) is arranged on the top of the lower mold (2).

2. The processing and forming mold according to claim 1, characterized in that: The top of the lower mold (2) is provided with a placement groove (10) used in conjunction with the measuring plate (15), and the side of the lower mold (2) is provided with a temperature detector (9).

3. The processing and forming mold according to claim 1, characterized in that: A controller (8) is arranged on the side of the lower mold (2), and the controller (8) comprises a display screen and control buttons.

4. The processing and forming mold according to claim 1, characterized in that: A first support plate (14) is placed at the bottom of the inner cavity of the lower mold (2), and the surface of the first support plate (14) is in contact with the inner wall of the lower mold (2).

5. The processing and forming mold according to claim 4, characterized in that: The bottom of the workbench (1) is connected to a base plate (7) via two second support plates (6), and a plurality of positioning holes are provided on the surface of the base plate (7).

6. The processing and forming mold according to claim 5, characterized in that: A second telescopic member (12) is provided on the top of the bottom plate (7), and the top of the second telescopic member (12) passes through the workbench (1) and the lower mold (2) and is connected to the first support plate (14).

7. The processing and forming mold according to claim 6, characterized in that: The bottom of the lower mold (2) is provided with a through hole (13) used in conjunction with the second telescopic member (12), and the corners of the workbench (1) are rounded transitions.

Citation Information

Patent Citations

  • Forming die for vehicle frame machining

    CN219724327U