Rolling equipment
By using lubricating pumps and spraying components in the rolling equipment to spray lubricating liquid, the lubricating film on the surface of the aluminum material is formed, which solves the problem of high roughness of the rolling contact surface molding, improves the production quality of aluminum material and the rolling parts life.
Patent Information
- Application Number
- CN202421119310.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-21
AI Technical Summary
When existing rolling equipment is processing aluminum profiles, since the rolling wheel and the surface of the aluminum are in hard contact, the forming roughness of the rolling contact surface is high, affecting the production quality of aluminum.
A rolling equipment is designed. By setting a lubricating pump and jet assembly in front of the rolling parts, jet lubricating liquid forms a lubricating film on the surface of the aluminum material, reducing cutting force and friction, reducing wear, and absorbing heat and reducing the temperature of the cutting area. .
Through the formation of lubricating film, the wear of aluminum and rolling parts is reduced, the rolling efficiency and surface quality is improved, the production quality of aluminum is ensured, and the life of rolling parts is extended.
Smart Images

Figure CN222449069U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum material roll forming, in particular to a rolling device. Background Art
[0002] Rolling technology is a pressure finishing process that utilizes the cold plasticity of metal at room temperature and uses a rolling tool to apply a certain amount of pressure to the workpiece surface, causing the surface metal of the workpiece to flow plastically and fill in the original remaining concave troughs, thereby reducing the surface roughness of the workpiece and improving the wear resistance, corrosion resistance and compatibility of the workpiece surface. Therefore, rolling is a non-cutting plastic processing method.
[0003] The Chinese utility model with publication number CN210253808U discloses a rolling device for broken bridge aluminum profiles, comprising a feeding component, a processing component, a moving wheel, a fixed support leg, a receiving component and a storage component, wherein the feeding component and the receiving component are respectively arranged on both sides of the processing component, and the storage component is arranged on the outer side of the processing component, and the processing component comprises an equipment box, a first frame, a through hole, a mounting base plate, a pad, a transmission guide wheel, a transmission motor, a load-bearing plate, a first compression spring, a first adjusting screw, a top plate, a first ear plate, a first rolling wheel and a rolling component, the top of the first frame is equipped with an equipment box by bolts, the inner bottom of the equipment box is equipped with a mounting base plate, and the top center of the mounting base plate is equipped with two pads by bolts, and the rolling device for broken bridge aluminum profiles realizes the rolling effect and ensures the deformation of the profile through double-sided positioning and support, increases the feeding power output, and reduces manual labor.
[0004] However, when the above rolling equipment uses the processing assembly to process the aluminum profile, since the rolling wheel is in hard contact with the surface of the aluminum profile, the forming roughness of the rolling contact surface is relatively high, which affects the production quality of the formed aluminum profile. Utility Model Content
[0005] Based on this, in order to solve the problem that when the above-mentioned rolling equipment uses the processing assembly to process the aluminum profile, the rolling wheel and the aluminum surface are in hard contact, the forming roughness of the rolling contact surface is high, which affects the production quality of the formed aluminum. The utility model provides a rolling equipment, and its specific technical solution is as follows:
[0006] A rolling device, comprising:
[0007] The frame comprises a frame body and a box body arranged on the frame body, wherein the box body is a shell structure provided with an upper opening;
[0008] A rolling component is arranged in the box;
[0009] The lubricating component comprises a lubricating pump, a spraying assembly and a lubricating pipeline connecting the lubricating pump and the spraying assembly, and the spraying assembly comprises a first spraying unit for lubricating the aluminum material before entering the rolling component.
[0010] The above-mentioned rolling equipment lubricates the aluminum material before entering the rolling component through the first spray unit, and uses the lubricating liquid to form a lubricating film on the surface of the aluminum material, thereby reducing cutting force and friction, reducing the wear of the aluminum material and the rolled parts, improving the rolling efficiency and surface quality, and ensuring the production quality of the aluminum material; at the same time, the lubricating liquid can absorb and take away a large amount of heat generated during the rolling process, reduce the temperature of the cutting area, prevent overheating of the workpiece and the tool, reduce thermal deformation and tool wear, and improve the processing quality and the life of the rolled parts.
[0011] Furthermore, the box body is provided with a first space and a second space; the frame further comprises a conveying roller arranged in the first space, and the first spraying unit is arranged above the conveying roller.
[0012] Furthermore, the spray assembly further comprises a first bracket, the first spray unit comprises an L-shaped pipe arranged on the first bracket, and the L-shaped pipe is provided with a spray hole facing downward.
[0013] Furthermore, the rolling component includes at least three rolling assemblies, and the spraying assembly also includes a second spraying unit arranged between every two rolling assemblies, and the second spraying unit sprays lubricating liquid to the aluminum material between every two rolling assemblies.
[0014] Furthermore, the spray assembly further comprises a second bracket for mounting the second spray unit; the second bracket comprises a mounting portion for pressing the second spray unit, and a fixing portion fixedly mounted on the box body.
[0015] Furthermore, the rolling assembly includes a rolling body, a roller unit arranged at a feeding end of the rolling body, and a roller unit arranged at a discharging end of the rolling body.
[0016] Furthermore, the rolling body includes a rolling bracket, and a lower rolling roller and an upper rolling roller installed on the rolling bracket; the upper rolling roller is installed on the rolling bracket through an adjusting structure, and the lower rolling roller and the upper rolling roller form a rolling space; the height size of the rolling space is changed by adjusting the position height of the upper rolling roller.
[0017] Furthermore, the box body is provided with an inlet and an outlet, and the outlet is provided with an oil scraper.
[0018] Furthermore, the box body is provided with an oil collecting space outside the second space, and the oil collecting space is communicated with the second space through a connecting hole.
[0019] Furthermore, the frame also includes a moving wheel unit arranged at the bottom of the frame body. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.
[0021] Figure 1 This is a schematic diagram of the structure of the rolling device described in one embodiment of the utility model. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the structure of the rolling device described in one embodiment of the utility model. Figure 2 ;
[0023] Figure 3 This is a schematic diagram of the structure of the rolling device described in one embodiment of the utility model. Figure 3 .
[0024] Description of reference numerals:
[0025] 1. Frame; 2. Rolling parts; 3. Lubrication parts;
[0026] 11. frame; 12. box body; 13. conveying roller; 14. moving wheel unit;
[0027] 101, first space; 102, second space; 103, oil collection space;
[0028] 121, feeding port; 122, discharging port;
[0029] 21. rolling assembly; 22. rolling body; 23. roller unit; 24. roller unit;
[0030] 221, rolling support; 222, lower rolling roller; 223, upper rolling roller; 224, adjustment structure;
[0031] 31. Lubrication pump; 32. Injection assembly; 33. Lubrication pipeline; 34. First injection unit; 35. First bracket; 36. Second injection unit; 37. Second bracket. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described here are only used to explain the utility model and do not limit the protection scope of the utility model.
[0033] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0035] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.
[0036] As shown Figure 1 and Figure 2 , Figure 3 As shown, a rolling device in one embodiment of the utility model includes:
[0037] The frame 1 comprises a frame body 11 and a box body 12 arranged on the frame body 11, wherein the box body 12 is a shell structure with an upper opening;
[0038] The rolling component 2 is arranged in the box body 12;
[0039] The lubricating component 3 includes a lubricating pump 31 , an injection assembly 32 , and a lubricating pipeline 33 connecting the lubricating pump 31 and the injection assembly 32 , which are arranged on the frame 11 . The injection assembly 32 includes a first injection unit 34 for lubricating the aluminum material before entering the rolling component 2 .
[0040] The above-mentioned rolling equipment lubricates the aluminum material before entering the rolling component 2 through the first spray unit 34, and uses the lubricating liquid to form a lubricating film on the surface of the aluminum material, thereby reducing cutting force and friction, reducing the wear of the aluminum material and the rolled parts, improving the rolling efficiency and surface quality, and ensuring the production quality of the aluminum material; at the same time, the lubricating liquid can absorb and take away a large amount of heat generated during the rolling process, reduce the temperature of the cutting area, prevent overheating of the workpiece and the tool, reduce thermal deformation and tool wear, and improve the processing quality and the life of the rolled parts.
[0041] In one embodiment, the box body 12 is provided with a first space 101 and a second space 102; the frame 1 further includes a conveying roller 13 disposed in the first space 101, and the first spray unit 34 is disposed above the conveying roller 13. In this way, the conveying roller 13 is used to support the aluminum material, and when the aluminum material is parked on the conveying roller 13, the first spray unit 34 sprays the lubricating liquid on the aluminum material, thereby ensuring that the lubricating liquid forms a lubricating film on the surface of the aluminum material, thereby ensuring the rolling effect.
[0042] In one embodiment, the spray assembly 32 further includes a first bracket 35, and the first spray unit 34 includes an L-shaped pipe disposed on the first bracket 35, and a spray hole facing downward is provided on the L-shaped pipe. In this way, the lubricating liquid is uniformly sprayed onto the surface of the aluminum material through the spray hole, thereby ensuring that the lubricating liquid forms a lubricating film on the surface of the aluminum material, thereby ensuring the rolling effect.
[0043] In one embodiment, the rolling component 2 includes at least three rolling assemblies 21, and the spray assembly 32 further includes a second spray unit 36 disposed between two rolling assemblies 21, and the second spray unit 36 sprays lubricating liquid to the aluminum material between two rolling assemblies 21. In this way, the aluminum material rolled by the rolling assembly 21 is lubricated for the second time, so that the aluminum material rolled multiple times is always kept in a lubricated state during the rolling process, thereby ensuring the rolling effect.
[0044] In one embodiment, the spray assembly 32 further includes a second bracket 37 for mounting the second spray unit 36 ; the second bracket 37 includes a mounting portion for pressing the second spray unit 36 , and a fixing portion fixedly mounted on the box body 12 .
[0045] In one embodiment, the rolling assembly 21 includes a rolling body 22, a roller unit 23 disposed at the feeding end of the rolling body 22, and a roller unit 24 disposed at the discharging end of the rolling body 22. In this way, the roller unit 23 is used to adjust the position of the aluminum material entering the rolling body 22, thereby ensuring the position of the rolling body 22 rolling the aluminum material; at the same time, the roller unit 24 is used to support the rolled aluminum material for the next step of guiding.
[0046] In one embodiment, the rolling body 22 includes a rolling bracket 221, and a lower rolling roller 222 and an upper rolling roller 223 mounted on the rolling bracket 221; the upper rolling roller 223 is mounted on the rolling bracket 221 through an adjustment structure 224, and the lower rolling roller 222 and the upper rolling roller 223 form a rolling space. In this way, the height of the rolling space can be changed by adjusting the position height of the upper rolling roller 223 through the adjustment structure 224.
[0047] In one embodiment, the rolling assembly 21 further comprises a driving unit for driving the lower rolling roller 222 to rotate. Specifically, the driving unit comprises a driving motor and a driving connecting member driven by the driving motor, and the driving connecting member is a meshing gear set or a transmission arm set.
[0048] In one embodiment, the box body 12 is provided with an inlet 121 and an outlet 122, and the outlet 122 is provided with an oil scraper. In this way, the oil scraper is used to scrape the surface lubricating liquid of the finished aluminum material moved to the outlet 122 to prevent the lubricating liquid from dripping onto the ground and affecting the environment.
[0049] In one embodiment, the housing 12 is provided with an oil collecting space 103 outside the second space 102, and the oil collecting space 103 is connected to the second space 102 through a connecting hole. In this way, the lubricating fluid scraped off by the oil scraper is collected by the oil collecting space 103, and the lubricating fluid is recycled.
[0050] In one embodiment, the frame 1 further includes a moving wheel unit 14 disposed at the bottom of the frame body 11. Specifically, the moving wheel unit 14 is a moving wheel with a brake. In this way, the moving wheel unit 14 is used to facilitate the movement of the frame 1 and the recovery of the lubricating liquid in the box body 12.
[0051] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0052] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A rolling device, characterized in that: include: A frame (1) comprises a frame body (11) and a box body (12) arranged on the frame body (11), wherein the box body (12) is a shell structure provided with an upper opening; A rolling component (2) is arranged in the box (12); The lubricating component (3) comprises a lubricating pump (31) arranged on the frame (11), an injection assembly (32), and a lubricating pipeline (33) connecting the lubricating pump (31) and the injection assembly (32), wherein the injection assembly (32) comprises a first injection unit (34) for lubricating the aluminum material before entering the rolling component (2).
2. A rolling device according to claim 1, characterized in that: The box body (12) is provided with a first space (101) and a second space (102); The frame (1) further comprises a conveying roller (13) arranged in the first space (101), and the first spraying unit (34) is arranged above the conveying roller (13).
3. A rolling device according to claim 2, characterized in that: The spray assembly (32) further comprises a first bracket (35), and the first spray unit (34) comprises an L-shaped pipe arranged on the first bracket (35), and the L-shaped pipe is provided with a spray hole facing downward.
4. A rolling device according to claim 1, characterized in that: The rolling component (2) comprises at least three rolling assemblies (21), and the spraying assembly (32) further comprises a second spraying unit (36) arranged between two rolling assemblies (21), and the second spraying unit (36) sprays lubricating liquid onto the aluminum material between two rolling assemblies.
5. A rolling device according to claim 4, characterized in that: The spray assembly (32) further comprises a second bracket (37) for mounting the second spray unit (36); The second bracket (37) comprises a mounting portion for pressing the second spray unit (36) and a fixing portion fixedly mounted on the box body.
6. A rolling device according to claim 4, characterized in that: The rolling assembly (21) comprises a rolling body (22), a roller unit (23) arranged at a feeding end of the rolling body (22), and a roller unit (24) arranged at a discharging end of the rolling body (22).
7. A rolling device according to claim 6, characterized in that: The rolling body (22) comprises a rolling support (221), and a lower rolling roller (222) and an upper rolling roller (223) mounted on the rolling support (221); The upper rolling roller (223) is installed on the rolling support (221) through an adjustment structure (224), and the lower rolling roller (222) and the upper rolling roller (223) form a rolling space; The height size of the rolling space can be changed by adjusting the position height of the upper rolling roller (223).
8. A rolling device according to claim 2, characterized in that: The box body (12) is provided with an inlet (121) and an outlet (122), and the outlet (122) is provided with an oil scraper.
9. A rolling device according to claim 8, characterized in that: The box body (12) is provided with an oil collecting space (103) outside the second space (102), and the oil collecting space (103) is connected with the second space (102) through a connecting hole.
10. The rolling device according to claim 1, characterized in that: The frame (1) further comprises a moving wheel unit (14) arranged at the bottom of the frame body (11).
Citation Information
Patent Citations
Rolling equipment for broken bridge aluminum profile
CN210253808U