Graphite heat exchanger tool platform

By designing the graphite heat exchanger tooling platform, using the skeleton and work surface made of H-shaped steel welding, the problems of long lifting time and safety risks during the maintenance process of graphite heat exchanger in the existing technology are solved, and the maintenance process is simplified and improved. Efficiency and enhanced safety effects.

CN222450206UActive Publication Date: 2025-02-11HUNAN VALIN LIANYUAN IRON & STEEL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421260616.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-11
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

In the maintenance process of graphite heat exchangers, the heater needs to be lifted to the ground for disassembly, resulting in a long lifting time, low efficiency and safety risks.

Method used

A graphite heat exchanger tooling platform was designed, with a skeleton made of H-shaped steel welding, including multiple supporting legs and work surfaces. The middle of the work surface is opened, with guardrails and climbing components, allowing direct heater on the platform. Disassembly and repair.

Benefits of technology

By reducing the lifting height, the maintenance process of graphite heat exchangers is simplified, the working efficiency is improved, the structural strength and safety of the platform are enhanced, and the safety of the operators is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222450206U_ABST
    Figure CN222450206U_ABST
Patent Text Reader

Abstract

The utility model discloses a graphite heat exchanger tooling platform, which comprises a framework, a plurality of supporting legs and a plurality of connecting rods, the framework is provided with at least one bearing surface and is provided with a working table surface through the bearing surface; the middle of the working table top is open, and guardrails are arranged on the working table top in the circumferential direction. The climbing assembly is arranged at the opening of the guardrail, the graphite heater can be directly disassembled on the working sleeve face after being lifted out of the transmission side, and the overhauling process of the graphite heat exchanger is simplified. The framework adopts H-shaped steel to be welded to form the graphite heat exchanger tool platform, the graphite heat exchanger tool platform has good structural strength and stability, stable supporting of the platform is guaranteed through the arranged supporting legs, and work safety is guaranteed. The middle of the working table top is open, so that workpieces needing to be used can be conveniently conveyed to the working table top from the position below the working table top.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of graphite heat exchangers, in particular to a tooling platform for graphite heat exchangers. Background Art

[0002] Graphite heat exchangers play an important role in the industrial production process. However, due to long-term use or improper operation, problems such as acid leakage often occur inside the heater, affecting equipment performance and production efficiency.

[0003] To address this problem, the current common solution is to use lifting equipment to lift the graphite heater from the transmission side to the ground, and then disassemble the heater. Since the graphite heat exchanger is installed at a high position, it takes a long time to lift it to the ground, which affects efficiency, and there are safety risks during the lifting process. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a graphite heat exchanger tooling platform, which can simplify the maintenance process of the graphite heat exchanger.

[0005] The graphite heat exchanger tooling platform according to the first embodiment of the utility model comprises a frame,

[0006] The frame is made of H-shaped steel welded together, and includes a plurality of supporting legs; the frame has at least one load-bearing surface, and a work surface is mounted on the frame through the load-bearing surface;

[0007] The middle part of the work surface is open, and the work surface is provided with a guardrail along the circumference;

[0008] A climbing component is provided at the opening of the guardrail.

[0009] The graphite heat exchanger tooling platform according to the embodiment of the utility model has at least the following beneficial effects:

[0010] The hoisting height is lowered, and the graphite heater is hoisted out from the transmission side by hoisting equipment, and can be disassembled directly on the working sleeve surface, simplifying the maintenance process of the graphite heat exchanger. The skeleton is made of H-shaped steel welded into the graphite heat exchanger tooling platform, which has good structural strength and stability. The multiple support legs are set to ensure the stable support of the platform and ensure work safety. The middle part of the worktable is opened, which is convenient for transporting the workpieces to be used from under the worktable to the worktable. At the same time, the guardrails set around the perimeter and the climbing components at the opening enhance the safety of the platform, effectively prevent operators from accidentally falling, and improve the safety and comfort of the working environment.

[0011] According to some embodiments of the utility model, the load-bearing surface includes a plurality of transverse beams and a plurality of longitudinal beams, and the plurality of transverse beams and the plurality of longitudinal beams are interconnected to form a load-bearing base, which increases the carrying capacity and stability of the platform, effectively supports the work surface and the equipment thereon, and ensures the reliability and durability of the platform.

[0012] According to some embodiments of the utility model, angular beams are welded between the transverse beams and the longitudinal beams, which further enhances the structural strength and stability of the platform, enables the platform to withstand greater loads, and improves service life and safety.

[0013] According to some embodiments of the utility model, a partition beam is provided in the middle of the load-bearing base, and the partition beam is welded to the transverse beam and the longitudinal beam. The partition beam is used to separate a hollow area in the middle of the load-bearing base to match the work surface.

[0014] According to some embodiments of the present invention, the frame has a load-bearing surface, and the load-bearing surface is arranged on the top of the frame, which simplifies the structural design of the platform.

[0015] According to some embodiments of the utility model, the climbing component is a staircase, which is installed at the opening of the guardrail. Handrails are provided on both sides of the staircase to facilitate operators to go up and down the platform, thereby enhancing the safety of the platform.

[0016] According to some embodiments of the utility model, the skeleton is provided with two load-bearing surfaces in sequence from the top downward, and then two work surfaces can be installed. The workpieces required for maintenance can be pre-placed on the bottom work surface. During maintenance, the operator on the top work surface completes the disassembly of the graphite heat exchanger, and then hoistes it to the bottom work surface for maintenance, thereby improving work efficiency through division of labor and cooperation.

[0017] According to some embodiments of the utility model, the climbing assembly includes stairs and a ladder. The ladder is installed at the guardrail opening of the top load-bearing surface, and the stairs are installed at the guardrail opening of the bottom load-bearing surface, which meets the climbing requirements of operations at different heights and improves the applicability and operational convenience of the platform.

[0018] According to some embodiments of the utility model, a safety rail is provided on the upper portion of the ladder to prevent accidents and ensure the safety of operators.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0021] Figure 1 This is an overall structural diagram of a graphite heat exchanger tooling platform;

[0022] Figure 2 A schematic diagram of the skeleton structure.

[0023] Figure numerals: 1. frame; 2. work surface; 3. guardrail; 4. stairs; 5. handrail; 6. ladder; 7. safety rail; 11. support leg; 12. transverse beam; 13. longitudinal beam; 14. angle beam; 15. partition beam. DETAILED DESCRIPTION

[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0025] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0027] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0028] Example 1

[0029] Reference Figure 1The graphite heat exchanger tooling platform includes a frame 1, which is made of H-shaped steel welded, and includes a plurality of supporting legs 11 to ensure the stable support of the platform; the frame 1 has a load-bearing surface, and the frame 1 is equipped with a work surface 2 through the load-bearing surface. The operator can lift the graphite heater from the transmission side through the lifting equipment, and can directly disassemble it on the work surface 2, thereby reducing the lifting height and simplifying the maintenance process of the graphite heat exchanger; at the same time, the middle part of the work surface 2 is opened, so that the workpiece to be used can be conveniently transported from under the work surface 2 to the work surface 2; in addition, the work surface 2 is provided with a guardrail 3 along the circumference to enhance the safety of the platform.

[0030] In this embodiment, a staircase 4 is provided at the opening of the guardrail 3. The staircase 4 is installed at the opening of the guardrail 3. Handrails 5 are provided on both sides of the staircase 4 to facilitate operators to go up and down the platform.

[0031] Reference Figure 2 The load-bearing surface includes a plurality of transverse beams 12 and a plurality of longitudinal beams 13, which are interconnected to form a load-bearing base, thereby increasing the carrying capacity and stability of the platform, effectively supporting the work surface 2 and the equipment thereon, and ensuring the reliability and durability of the platform.

[0032] Specifically, an angular beam 14 is welded between the transverse beam 12 and the longitudinal beam 13, which further enhances the structural strength and stability of the platform, enables the platform to withstand a greater load, and improves the service life and safety.

[0033] In addition, in order to adapt the load-bearing base to the work surface 2, a partition beam 15 is provided in the middle of the load-bearing base. The partition beam 15 is welded to the transverse beam 12 and the longitudinal beam 13, and a hollow area is separated from the middle of the load-bearing base by the partition beam 15.

[0034] Example 2

[0035] This embodiment is a graphite heat exchanger tooling platform, which differs from Embodiment 1 in that:

[0036] In this embodiment, the skeleton 1 has two load-bearing surfaces, and two work surfaces 2 can be installed. The workpieces required for maintenance can be placed in advance on the bottom work surface 2. During maintenance, the operator on the top work surface 2 completes the disassembly of the graphite heat exchanger and then hoists it to the bottom work surface 2 for maintenance. The division of labor and cooperation improves work efficiency.

[0037] In this embodiment, a ladder 6 is provided at the opening of the guardrail 3 on the top load-bearing surface, and a staircase 4 is provided at the opening of the guardrail 3 on the bottom load-bearing surface, thereby meeting the climbing requirements of operations at different heights and improving the applicability and convenience of operation of the platform. A safety fence 7 is provided on the upper part of the ladder 6 to prevent accidents.

[0038] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0039] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A graphite heat exchanger tooling platform, comprising a frame (1), characterized in that: The frame (1) is made of H-shaped steel welded together, and comprises a plurality of supporting legs (11); the frame (1) has at least one load-bearing surface, and the frame (1) is provided with a work surface (2) via the load-bearing surface; The middle part of the work surface (2) is open, and a guardrail (3) is arranged along the circumference of the work surface (2); A climbing component is provided at the opening of the guardrail (3).

2. The graphite heat exchanger tooling platform according to claim 1, characterized in that: The load-bearing surface comprises a plurality of transverse beams (12) and a plurality of longitudinal beams (13), and the plurality of transverse beams (12) and the plurality of longitudinal beams (13) are connected to each other to form a load-bearing matrix.

3. The graphite heat exchanger tooling platform according to claim 2, characterized in that: An angular beam (14) is also welded between the transverse beam (12) and the longitudinal beam (13).

4. The graphite heat exchanger tooling platform according to claim 2, characterized in that: A partition beam (15) is provided in the middle of the load-bearing base, and the partition beam (15) is welded to the transverse beam (12) and the longitudinal beam (13).

5. The graphite heat exchanger tooling platform according to claim 1, characterized in that: The frame (1) has a load-bearing surface, and the load-bearing surface is arranged at the top of the frame (1).

6. The graphite heat exchanger tooling platform according to claim 5, characterized in that: The climbing component is a staircase (4), which is installed at the opening of the guardrail (3), and handrails (5) are provided on both sides of the staircase (4).

7. The graphite heat exchanger tooling platform according to claim 1, characterized in that: The frame (1) is provided with two load-bearing surfaces in sequence from the top downwards.

8. The graphite heat exchanger tooling platform according to claim 7, characterized in that: The climbing assembly comprises a staircase (4) and a ladder (6), wherein the ladder (6) is installed at an opening of a guardrail (3) on a top load-bearing surface, and the staircase (4) is installed at an opening of a guardrail (3) on a bottom load-bearing surface.

9. The graphite heat exchanger tooling platform according to claim 8, characterized in that: A safety railing (7) is provided on the upper part of the ladder (6).