Positioning tool
By designing a positioning tool on the injection molding machine that combines the guide groove plate, positioning table, pin and positioning correction rod, the problem of low installation efficiency of the tailgate inner plate positioning tool is solved, and the fast and efficient positioning of the fixture is achieved, and the clamp is improved. The production efficiency of injection molding machines.
Patent Information
- Application Number
- CN202421089447.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-17
AI Technical Summary
During the injection molding process, the positioning tooling of the inner panel of the tailgate is inefficient, and it requires repeated loosening and locking bolts, resulting in wasted time and reduced production efficiency.
Design a positioning tool to achieve rapid centering positioning of the fixture by combining the guide groove plate, positioning table, pin and positioning correction rod to avoid repeated disassembly and calibration.
It greatly saves correction time, improves the production efficiency of the injection molding machine, and realizes the fast and efficient installation and positioning of the fixtures.
Smart Images

Figure CN222451147U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning equipment, in particular to a positioning tool. Background Art
[0002] Plastic injection molding is a method of producing plastic products. The molten plastic is injected into the plastic product mold under pressure, and then cooled and molded into various desired plastic parts. There are mechanical injection molding machines specifically used for injection molding. The most commonly used plastics are polyethylene, polypropylene, ABS, PA, polystyrene, etc.
[0003] During the injection molding process of the tailgate inner panel, it is usually necessary to install a positioning tool on the workbench of the molding machine for the precise positioning of the clamp that presses and fixes the injection molded parts to ensure that the dimensional accuracy of the molded parts meets the molding requirements. Currently, the most commonly used method is to lift it with the help of a manual assisted hydraulic lift forklift with the help of a belt and a lever, and then push it onto the workbench of the molding machine. After calibrating it with a dial indicator, the clamp is locked. During the calibration process, the locking bolts need to be repeatedly loosened, and the clamp body is hit with the help of a heavy hammer to achieve the installation accuracy requirements. This process wastes a lot of time, resulting in low installation efficiency of the clamp body, especially in the process of changing production, which is more time-consuming and labor-intensive. Sometimes it even takes a day to carry out repeated calibration and debugging operations, which greatly reduces the production efficiency of the injection molding machine. Utility Model Content
[0004] In view of this, the utility model provides a positioning tool, which can realize the rapid centering and positioning operation of the clamp body through the combined action of the guide groove plate on the positioning tool, the positioning table, the pin and the positioning correction rod. There is no need to repeatedly remove the bolts and knock the clamp body to achieve the positioning and centering accuracy requirements when there is a slight deviation in the clamp body during the fixture replacement debugging or installation debugging process. The clamp body can be installed and positioned quickly and efficiently, which greatly saves the correction time and improves the production efficiency of the injection molding machine.
[0005] In order to solve the above technical problems, the utility model provides a positioning tool, which is arranged on a workbench and is used to place and position a fixture for clamping and fixing a product. A guide groove plate for roughly orienting the bottom plate of the clamping body is arranged on the workbench. The positioning tool comprises a base plate, and a positioning platform is arranged at the geometric center of the upper part of the base plate. The positioning platform is a truncated cone-shaped structure with an upper opening smaller than a lower opening. The minimum diameter of the positioning platform is smaller than the diameter of the positioning hole on the geometric center of the bottom plate of the clamping body. Pins for orienting the pin holes on the bottom plate of the clamping body are respectively arranged on the left and right sides of the base plate. A movable platform is arranged on the rear side of the base plate, and a movable platform is arranged on the movable platform A fixing plate is provided, and a positioning correction rod is provided on the fixing plate. The distance from the end of the positioning correction rod to the geometric center of the positioning table fixing table is equal to half of the width direction of the clamp body. The utility model can realize the rapid centering and positioning operation of the clamp body through the cooperation of the guide groove plate on the positioning tooling with the positioning table and the pins and the positioning correction rod. There is no need to repeatedly remove the bolts and knock the clamp body to make it meet the positioning and centering accuracy requirements during the fixture replacement debugging or installation debugging process. The clamp body can be installed and positioned quickly and efficiently, which greatly saves the calibration time and improves the production efficiency of the injection molding machine.
[0006] The guide groove plate is U-shaped, and the lower part of the horizontal part of the guide groove plate is arranged on the workbench. The distance between the inner side walls of the two vertical parts of the substrate is smaller than the width between the side walls of the two vertical parts of the guide groove plate, and a limit plate equal to the length direction of the substrate is clamped between the inner side walls of the two vertical parts of the guide groove plate. The utility model can realize rough guiding of the substrate of the clamping concrete through the function of the guide groove plate, and realize accurate wire positioning operation of the substrate of the clamping concrete through the limit plates on both sides, which is convenient to realize the one-time installation, positioning and correction operation of the clamping concrete, and the operation is more convenient and efficient. While ensuring the positioning accuracy of the clamping concrete, it improves the work efficiency of installation production and replacement, and the operation is more convenient.
[0007] A telescopic push rod is arranged on the guide groove plate, and the telescopic push rod is a hydraulic telescopic rod. There are two telescopic push rods, and the fixed ends of the telescopic push rods are located at the upper parts of the guide groove plates on the left and right sides of the positioning platform. The bottom plate of the clamp body can be lifted to a position above the positioning platform by extending the output rod of the telescopic push rod. When the clamp body is pushed in through the guide groove plate with the help of a pushing mechanism, such as a hydraulic lifting trolley, the positioning hole at the bottom of the clamp body can be smoothly adjusted to be directly above the positioning platform. After alignment, the output rod of the telescopic push rod is started to retract, so that the positioning hole of the clamp body can be placed on the inner side of the positioning platform. In addition, the bottom diameter of the positioning platform is larger than the upper diameter, and the upper diameter is smaller than the diameter of the positioning hole. When the positioning hole of the clamp body enters downward into the positioning platform, the gradual diameter of the positioning platform can realize the positioning of the clamp body and the rapid insertion, fixing and centering operation, thereby greatly improving the positioning accuracy.
[0008] The pin is a cylindrical pin, through which the rapid positioning and correction of the base plate of the clamp can be achieved, thereby ensuring the installation accuracy of the base plate of the clamp.
[0009] The moving platform is a linear slide, the fixed plate is arranged on the slider of the linear slide, the positioning correction rod is arranged on the fixed plate on the slider of the linear slide, and the positioning correction rod can be used to slide along the slide rail of the linear slide while being driven by the slider of the linear slide and the motor of the linear slide, and at the same time realize whether the clamp is installed in place and perform correction and detection operations on the accuracy after installation, so that the operation is more convenient and efficient.
[0010] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0011] 1. The utility model can realize the rapid centering and positioning operation of the clamp body through the cooperation of the guide groove plate on the positioning tooling with the positioning table and the pins and the positioning correction rod. There is no need to repeatedly remove the bolts and knock the clamp body to achieve the positioning and centering accuracy requirements when there is a slight deviation of the clamp body during the fixture replacement debugging or installation debugging process. The fast and efficient installation and positioning operation of the clamp body can be realized, which greatly saves the correction time and improves the production efficiency of the injection molding machine.
[0012] 2. The utility model can achieve rough guidance of the substrate of the clamping concrete through the function of the guide groove plate, and achieve accurate wire positioning operation of the substrate of the clamping concrete through the limit plates on both sides, which is convenient for realizing one-time installation, positioning and correction operation of the clamping concrete, and the operation is more convenient and efficient. While ensuring the positioning accuracy of the clamping concrete, it improves the work efficiency of installation production and production change, and the operation is more convenient.
[0013] 3. The positioning correction rod can be used to slide along the slide rail of the linear slide under the drive of the slider of the linear slide and the motor of the linear slide, and at the same time, it can realize the correction and detection of whether the clamp is installed in place and the accuracy after installation, which makes the operation more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the positioning tool of the utility model and its installation on a workbench;
[0015] Figure 2 Another perspective view of the positioning tool of the utility model and its installation on a workbench;
[0016] Figure 3 This is a top view of the positioning tool of the utility model and its installation on a workbench;
[0017] Figure 4This is a front view of the positioning tool of the utility model and its installation on a workbench.
[0018] Explanation of the reference numerals: 100, workbench; 200, guide groove plate; 300, base plate; 301, positioning platform; 302, pin; 303, moving platform; 304, fixing plate; 305, positioning correction rod; 306, limit plate; 307, telescopic push rod. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0020] like Figure 1-4 As shown: This embodiment provides a positioning tool, including a positioning tool set on a workbench 100, used to place and position a clamp for clamping and fixing a product, a guide groove plate 200 is set on the workbench 100 for roughly orienting the bottom plate of the clamping body, and the positioning tool includes a base plate 300, and a positioning platform 301 is set at the geometric center of the upper part of the base plate 300. The positioning platform 301 is a truncated cone structure with an upper opening smaller than a lower opening. The minimum diameter of the positioning platform 301 is smaller than the diameter of the positioning hole on the geometric center of the bottom plate of the clamping body. Pins 302 for orienting the pin holes on the bottom plate of the clamping body are respectively set on the left and right sides of the base plate 300. A moving platform 303 is set on the rear side of the base plate 300. The moving platform 303 03 is provided with a fixing plate 304, and a positioning correction rod 305 is provided on the fixing plate 304. The distance from the end of the positioning correction rod 305 to the geometric center of the fixing table of the positioning platform 301 is equal to half of the width direction of the clamp. The utility model can realize the rapid centering and positioning operation of the clamp through the cooperation of the positioning table 301, the pin 302 and the positioning correction rod 305 with the guide groove plate 200 on the positioning tool. There is no need to repeatedly remove the bolts and knock the clamp to achieve the positioning and centering accuracy requirements during the fixture replacement debugging or installation debugging process when the clamp has a slight deviation. The fast and efficient installation and positioning operation of the clamp can be realized, which greatly saves the calibration time and improves the production efficiency of the injection molding machine.
[0021] According to one embodiment of the utility model, Figure 1-4As shown, the guide groove plate 200 is U-shaped, and the lower part of the horizontal part of the guide groove plate 200 is arranged on the workbench 100. The distance between the inner side walls of the two vertical parts of the substrate 300 is smaller than the width between the side walls of the two vertical parts of the guide groove plate 200. A limiting plate 306 equal to the length direction of the substrate 300 is clamped between the inner side walls of the two vertical parts of the guide groove plate 200. The utility model can realize rough guiding of the substrate 300 of the clamping concrete through the function of the guide groove plate 200, and realize accurate wire positioning operation of the substrate 300 of the clamping concrete through the limiting plates 306 on both sides, which is convenient to realize the one-time installation, positioning and correction operation of the clamping concrete, and the operation is more convenient and efficient. While ensuring the positioning accuracy of the clamping concrete, the work efficiency of installation production and replacement is improved, and the operation is more convenient.
[0022] According to another embodiment of the present invention, Figure 1 and Figure 2 As shown, the guide slot plate 200 is provided with a telescopic push rod 307, which is a hydraulic telescopic rod. There are two telescopic push rods 307, and the fixed ends of the telescopic push rods 307 are located at the upper part of the guide slot plates 200 on the left and right sides of the positioning platform 301. The bottom plate of the clamp body can be lifted to a position above the positioning platform 301 by extending the output rods of the telescopic push rods 307. When the clamp body is pushed in through the guide slot plates 200 by means of a pushing mechanism, such as a hydraulic lifting trolley, the positioning hole at the bottom of the clamp body can be smoothly adjusted to be located directly above the positioning platform 301. After alignment, the output rod of the telescopic push rod 307 is started to retract, and the positioning hole of the clamp body can be placed on the inner side of the positioning platform 301. In addition, the bottom diameter of the positioning platform 301 is larger than the upper diameter, and the upper diameter is smaller than the diameter of the positioning hole. When the positioning hole of the clamp body enters the positioning platform 301 downward, the gradual diameter of the positioning platform 301 can realize the positioning of the clamp body and the rapid insertion and fixing and centering operation, thereby greatly improving the positioning accuracy.
[0023] According to another embodiment of the present invention, Figure 1 and Figure 3 As shown, the pin 302 is a cylindrical pin, through which the bottom plate of the clamp can be quickly positioned and corrected to ensure the installation accuracy of the bottom plate of the clamp.
[0024] According to another embodiment of the present invention, Figure 1 and Figure 4As shown, the moving platform 303 is a linear slide, the fixed plate 304 is arranged on the slider of the linear slide, and the positioning correction rod 305 is arranged on the fixed plate 304 on the slider of the linear slide. The positioning correction rod 305 can be used to slide along the slide rail of the linear slide while being driven by the slider of the linear slide and the motor of the linear slide, and at the same time realize whether the clamp is installed in place and the accuracy after installation. The operation is more convenient and efficient.
[0025] The use of the utility model:
[0026] First of all, it should be made clear that the positioning tooling involved in the utility model is mainly used for the rapid guiding and positioning operations during the installation of the clamp. The utility model takes the installation and positioning of the clamp of the injection molding machine as an example to explain its usage method in detail. When the clamp needs to be installed and positioned, first start the output rod of the telescopic push rod 307 to extend it to a height position where the cross-section of its output end is 2-5mm higher than the upper surface of the positioning table 301. Then start the motor of the linear slide to rotate until the screw rod is driven to rotate until the driving slider pushes the positioning correction rod 305 along the slide rail of the linear slide until the end of the positioning correction rod 305 is at a distance from the geometric center of the positioning table 301 equal to half the width and length of the clamp. Then the operator lifts the clamp to be installed with the help of an overhead crane or a lifting crane, and pushes it to the front of the guide groove plate 200, so that the length edge of the clamp is located at the same height as the guide groove plate. The clamp body is then pushed inwardly until the rear side wall of the clamp body contacts the positioning correction rod 305, and then the output rod of the telescopic push rod 307 is retracted to slowly drop the clamp body to the positioning hole at the bottom of the clamp body and insert it into the positioning platform 301, and then the mounting bolts on the clamp body are locked to achieve the correction and installation of the clamp body. The utility model can realize the rapid centering and positioning of the clamp body through the combined action of the guide slot plate 200 on the positioning tooling, the positioning platform 301, the pin 302 and the positioning correction rod 305, and there is no need to repeatedly remove the bolts and knock the clamp body to achieve the positioning and centering accuracy requirements during the fixture replacement and debugging or installation and debugging process. The clamp body can be installed and positioned quickly and efficiently, which greatly saves the calibration time and improves the production efficiency of the injection molding machine.
[0027] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0028] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A positioning tool, which is arranged on a workbench (100) and is used to place and position a fixture for clamping and fixing a product, and is characterized in that: A guide groove plate (200) for roughly orienting the bottom plate of the clamping concrete is arranged on the workbench (100), and the positioning tooling comprises a base plate (300). A positioning platform (301) is arranged at the geometric center of the upper part of the base plate (300), and the positioning platform (301) is a truncated cone-shaped structure with an upper opening smaller than a lower opening. The minimum diameter of the positioning platform (301) is smaller than the diameter of the positioning hole at the geometric center of the bottom plate of the clamping concrete. Pins (302) for orienting the pin holes on the bottom plate of the clamping concrete are arranged on the left and right sides of the base plate (300), respectively. A movable platform (303) is arranged on the rear side of the base plate (300), and a fixed plate (304) is arranged on the movable platform (303). A positioning correction rod (305) is arranged on the fixed plate (304), and the distance from the end of the positioning correction rod (305) to the geometric center of the fixed platform of the positioning platform (301) is equal to half of the width direction of the clamping concrete.
2. The positioning tool as claimed in claim 1, characterized in that: The guide groove plate (200) is U-shaped, the lower part of the horizontal part of the guide groove plate (200) is arranged on the workbench (100), the distance between the inner side walls of the two vertical parts of the base plate (300) is smaller than the width between the inner sides of the two vertical parts of the guide groove plate (200), and a limit plate (306) equal to the length direction of the base plate (300) is clamped between the inner side walls of the two vertical parts of the guide groove plate (200).
3. The positioning tool as claimed in claim 2, characterized in that: The guide slot plate (200) is provided with two telescopic push rods (307), and the fixed ends of the telescopic push rods (307) are located on the upper part of the guide slot plate (200) on the left and right sides of the positioning platform (301).
4. The positioning tool as claimed in claim 3, characterized in that: The pin (302) is a cylindrical pin.
5. The positioning tool as claimed in claim 4, characterized in that: The movable platform (303) is a linear slide, the fixed plate (304) is arranged on a slider of the linear slide, and the positioning correction rod (305) is arranged on the fixed plate (304) on the slider of the linear slide.
6. The positioning tool as claimed in claim 5, characterized in that: The telescopic push rod (307) is a hydraulic telescopic rod.