Equipment with functions of transporting and installing photovoltaic integral structure
By designing a device that includes bottom beam, main beam, telescopic beam, clamper and hydraulic system, the problem of high difficulty in installation of photovoltaics at sea is solved, and efficient photovoltaic overall structure transportation and installation are achieved.
Patent Information
- Application Number
- CN202421313405.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-11
AI Technical Summary
Offshore photovoltaic installation is difficult and the installation efficiency is slow. It is necessary to design a device with the functions of transporting and installing photovoltaic overall structure to solve this problem.
A device including bottom beam, main beam, telescopic beam, clamp and hydraulic system is designed. Through the combination of horizontal, vertical and longitudinal telescopic cylinders and hydraulic systems, the flexible transportation and installation of the photovoltaic overall structure is achieved.
This equipment can reduce the difficulty of offshore photovoltaic installation, improve installation efficiency, reduce the frequency of floating crane use, and ensure the safety of the transportation process.
Smart Images

Figure CN222452502U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of marine engineering, and in particular relates to a device with the functions of transporting and installing a photovoltaic integral structure. Background Art
[0002] In recent years, as the space for renewable energy utilization on land has gradually become saturated, overdevelopment has caused a series of problems. In this context, offshore photovoltaics, as a new way of renewable energy generation, greatly reduces land occupation compared to traditional ground photovoltaics, but its power generation can be increased by 5%-10%. This significant increase is attributed to the characteristics of the offshore environment, including the openness of the water surface, the extension of sunshine time, and the effect of light reflected from the water surface. Offshore photovoltaics are difficult to install and the installation efficiency is slow.
[0003] Therefore, it is necessary to design a device with the function of transporting and installing the photovoltaic integral structure to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a device with the function of transporting and installing the overall photovoltaic structure, so as to solve the above-mentioned problems and achieve the purpose of reducing the difficulty of offshore photovoltaic installation and improving the installation efficiency.
[0005] To achieve the above purpose, the utility model provides the following solution: a device with the function of transporting and installing a photovoltaic integral structure, comprising:
[0006] Bottom beams, the number of the bottom beams is four, two of the bottom beams form a group, and the bottom beams are connected to the ship deck via a horizontal telescopic cylinder;
[0007] Main beams, the number of which is two, and the main beams are connected to the top ends of a group of bottom beams through vertical telescopic cylinders;
[0008] Telescopic beams, the number of which is four, and the telescopic beams are connected to the ends of the main beams through longitudinal telescopic cylinders;
[0009] Clamps, the number of the clamps is eight, two of the clamps are arranged on one main beam, the clamps are connected to the ends of the main beam, and one of the clamps is arranged on each bottom beam;
[0010] A hydraulic system is connected to the horizontal telescopic cylinder, the longitudinal telescopic cylinder, and the vertical telescopic cylinder.
[0011] Preferably, the bottom beam includes a bottom beam seat, a plurality of sliders are fixedly connected to the bottom end of the bottom beam seat, and the sliders are slidably matched with slide rails fixedly connected to the deck of the ship. A sixth mounting ear plate is fixedly connected to the middle of one side wall of the bottom beam seat, and four vertically arranged bottom ends of bottom beam bodies are fixedly connected to the top of the bottom beam seat. Two bottom beam bodies form a group, and a third guide plate is fixedly connected between the two bottom beam bodies in each group. The main beam is movably arranged between the two third guide plates. Two fifth mounting ear plates are also fixedly connected to the top of the bottom beam seat, and the two fifth mounting ear plates are respectively located on the outside of the two third guide plates.
[0012] Preferably, the piston end of the horizontal telescopic cylinder is fixedly connected to the bottom beam seat through the sixth mounting ear plate, and the fixed end of the horizontal telescopic cylinder is fixedly connected to the deck ear plate.
[0013] Preferably, the main beam includes a main beam body, the two ends of the top of the main beam body are respectively fixedly connected to the bottom ends of the vertical beam, the two sides of the top of the vertical beam are respectively fixedly connected to the first mounting ear plates, the piston end of the vertical telescopic cylinder is fixedly connected to the first mounting ear plates, the two ends of the side walls of the main beam body are respectively fixedly connected to the second mounting ear plates, the side walls of the main beam body are also fixedly connected to a plurality of guide blocks, the plurality of guide blocks are symmetrically arranged at the two ends of the side walls of the main beam body and located between the two second mounting ear plates, the end of the main beam body is fixedly connected to the first guide plate, and the tops of both ends of the main beam body are also fixedly connected to the third mounting ear plates.
[0014] Preferably, the fixed end of the vertical telescopic cylinder is fixedly connected to the fifth mounting ear plate, the vertical telescopic cylinder is vertically arranged, and the piston end of the vertical telescopic cylinder is fixedly connected to the first mounting ear plate.
[0015] Preferably, the telescopic beam includes a telescopic beam body, one end of the telescopic beam body is slidably connected to the end of the main beam body, a fourth mounting ear plate is fixedly connected to the middle of the side wall of the telescopic beam, the other end of the telescopic beam body is fixedly connected to two oppositely arranged supporting claws, each of the supporting claws is fixedly connected to a hydraulic axle piercing device, and a second guide plate is fixedly connected to the outer side wall of the end of the telescopic beam body close to the main beam body.
[0016] Preferably, the fixed end of the longitudinal telescopic cylinder is fixedly connected to the second mounting ear plate, the longitudinal telescopic cylinder is horizontally arranged, and the piston end of the longitudinal telescopic cylinder is fixedly connected to the fourth mounting ear plate.
[0017] Preferably, the clamp comprises two clamp legs, the two clamp legs are arranged opposite to each other and the bottom ends are fixedly connected to the third mounting ear plate, the top ends of the two clamp legs are commonly threadedly connected to a screw rod, and one end of the screw rod is fixedly connected to a handwheel.
[0018] Compared with the prior art, the utility model has the following advantages and technical effects:
[0019] 1. The utility model has a lifting function and is installed on a barge, which can realize the transportation and installation of the overall structure of offshore photovoltaics, reduce the frequency of use of floating cranes, and the installation workstations can be carried out in multiple lines.
[0020] 2. The clamp of the utility model can be clamped at any position, ensuring the safety of the transportation process.
[0021] 3. The telescopic beam and the photovoltaic overall structure movement share a hydraulic system, which reduces the height of the equipment.
[0022] 4. The design of single-side single main beam ensures the synchronization of single-side horizontal adjustment and vertical adjustment. The four sets of longitudinal telescopic cylinders can be controlled synchronously or individually, which ensures the synchronization and the compatibility of this equipment with processing errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor:
[0024] Figure 1 It is the overall plan layout of the utility model;
[0025] Figure 2 It is a schematic diagram of the single-side structure of the utility model;
[0026] Figure 3 This is a schematic diagram of the main beam structure of the utility model;
[0027] Figure 4 This is a schematic diagram of the telescopic beam structure of the utility model;
[0028] Figure 5 This is a schematic diagram of the bottom beam structure of the utility model;
[0029] Figure 6 This is a schematic diagram of the structure of the clamp of the utility model.
[0030] Among them, 1. main beam; 101. main beam body; 102. guide block; 103. first guide plate; 104. first mounting ear plate; 105. second mounting ear plate; 106. third mounting ear plate; 107. vertical beam; 2. telescopic beam; 201. telescopic beam body; 202. claw; 203. hydraulic axle threader; 204. fourth mounting ear plate; 205. second guide plate; 3. bottom beam; 301. bottom beam body; 302. third guide plate; 303. fifth mounting ear plate; 304. sixth mounting ear plate; 305. seventh mounting ear plate; 306. slider; 307. bottom beam seat; 4. clamp; 401. hand wheel; 402. clamp leg; 403. screw rod; 5. slide rail; 6. horizontal telescopic cylinder; 7. longitudinal telescopic cylinder; 8. vertical telescopic cylinder; 9. hydraulic system; 10. deck ear plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0033] Reference Figures 1 to 6 As shown, the utility model provides a device with the function of transporting and installing a photovoltaic integral structure, including
[0034] Bottom beams 3, the number of bottom beams 3 is four, two bottom beams 3 form a group, and the bottom beams 3 are connected to the ship deck through a horizontal telescopic cylinder 6;
[0035] Main beam 1, the number of main beams 1 is two, and the main beam 1 is connected to the top of a group of bottom beams 3 through a vertical telescopic cylinder 8;
[0036] Telescopic beams 2, the number of which is four, and the telescopic beams 2 are connected to the ends of the main beam 1 through longitudinal telescopic cylinders 7;
[0037] Clamps 4, the number of clamps 4 is eight, two clamps 4 are arranged on one main beam 1, the clamps 4 are connected to the ends of the main beam 1, and one clamp 4 is arranged on each bottom beam 3;
[0038] The hydraulic system 9 is connected with the horizontal telescopic cylinder 6 , the longitudinal telescopic cylinder 7 , and the vertical telescopic cylinder 8 .
[0039] The hydraulic system 9 includes a hydraulic pump station, an electrical control box, an oil pipe joint, a wireless remote control, and a control valve.
[0040] A further optimized solution is provided, in which the bottom beam 3 includes a bottom beam seat 307, a plurality of sliders 306 are fixedly connected to the bottom end of the bottom beam seat 307, the sliders 306 slide in cooperation with the slide rails 5 fixedly connected to the deck of the vessel, a sixth mounting ear plate 304 is fixedly connected to the middle of one side wall of the bottom beam seat 307, the top of the bottom beam seat 307 is fixedly connected to the bottom ends of four vertically arranged bottom beam bodies 301, two bottom beam bodies 301 form a group, a third guide plate 302 is fixedly connected between the two bottom beam bodies 301 of each group, the main beam 1 is movably arranged between the two third guide plates 302, and two fifth mounting ear plates 303 are also fixedly connected to the top of the bottom beam seat 307, and the two fifth mounting ear plates 303 are respectively located on the outside of the two third guide plates 302.
[0041] Furthermore, a seventh mounting ear plate 305 is fixedly connected to the end of the side wall of the bottom beam seat 307 .
[0042] According to a further optimized solution, the piston end of the horizontal telescopic cylinder 6 is fixedly connected to the bottom beam seat 307 via the sixth mounting ear plate 304 , and the fixed end of the horizontal telescopic cylinder 6 is fixedly connected to the deck ear plate 10 .
[0043] A further optimized solution is provided, wherein the main beam 1 comprises a main beam body 101, the two ends of the top of the main beam body 101 are respectively fixedly connected with the bottom ends of the vertical beam 107, the two sides of the top of the vertical beam 107 are respectively fixedly connected with the first mounting ear plates 104, the piston end of the vertical telescopic cylinder 8 is fixedly connected to the first mounting ear plates 104, the two ends of the side walls of the main beam body 101 are respectively fixedly connected with the second mounting ear plates 105, the side walls of the main beam body 101 are also fixedly connected with a plurality of guide blocks 102, the plurality of guide blocks 102 are symmetrically arranged at the two ends of the side walls of the main beam body 101 and are located between the two second mounting ear plates 105, the end of the main beam body 101 is fixedly connected with the first guide plate 103, and the tops of the two ends of the main beam body 101 are also fixedly connected with the third mounting ear plates 106.
[0044] According to a further optimized solution, the fixed end of the vertical telescopic cylinder 8 is fixedly connected to the fifth mounting ear plate 303 , the vertical telescopic cylinder 8 is vertically arranged, and the piston end of the vertical telescopic cylinder 8 is fixedly connected to the first mounting ear plate 104 .
[0045] A further optimized solution is provided, wherein the telescopic beam 2 comprises a telescopic beam body 201, one end of the telescopic beam body 201 being slidably connected to the end of the main beam body 101, a fourth mounting ear plate 204 being fixedly connected to the middle of the side wall of the telescopic beam 2, and the other end of the telescopic beam body 201 being fixedly connected to two oppositely arranged supporting claws 202, each supporting claw 202 being fixedly connected to a hydraulic axle threader 203, and a second guide plate 205 being fixedly connected to the outer side wall of the end of the telescopic beam body 201 close to the main beam body 101.
[0046] Only one main beam 1 is arranged on one side to ensure the synchronization of vertical and horizontal movement. Two telescopic beams 2 are arranged on one side, and two groups of longitudinal telescopic cylinders 7 are arranged. The two groups of longitudinal telescopic cylinders 7 can move individually or synchronously, ensuring that the longitudinal direction can be adjusted synchronously and the size between the claws 202 can be adjusted.
[0047] According to a further optimized solution, the fixed end of the longitudinal telescopic cylinder 7 is fixedly connected to the second mounting ear plate 105 , the longitudinal telescopic cylinder 7 is horizontally arranged, and the piston end of the longitudinal telescopic cylinder 7 is fixedly connected to the fourth mounting ear plate 204 .
[0048] According to a further optimization scheme, the clamp 4 includes two clamp legs 402, which are arranged opposite to each other and the bottom ends are fixedly connected to the third mounting ear plate 106, the top ends of the two clamp legs 402 are commonly threadedly connected to a screw rod 403, and one end of the screw rod 403 is fixedly connected to a hand wheel 401.
[0049] The working process of the utility model is as follows:
[0050] First, use the wireless remote control to adjust the horizontal telescopic cylinder 6 to the middle position, adjust the longitudinal telescopic cylinder 7 to the middle position, adjust the vertical telescopic cylinder 8 to the lowest position, and control the hydraulic shaft wearer 203 to retract. At this time, the four pile legs of the photovoltaic overall structure are placed on the four claws 202. After the placement is completed, clamp each clamp 4 and control the hydraulic shaft wearer 203 hydraulic cylinder to extend. According to the on-site situation, the vertical telescopic cylinder 8 can be controlled to lift the photovoltaic overall structure to a certain height and then insert the limit pin into the corresponding limit hole. After completion, transportation begins.
[0051] After transporting to the destination, loosen each clamp 4, pull out the limit pin, use wireless remote control to adjust the horizontal telescopic cylinder 6 and the longitudinal telescopic cylinder 7 so that the photovoltaic structure pile legs and the offshore pipe piles are aligned, and after alignment, lower the vertical telescopic cylinder 8 to complete the docking of the pile legs and the offshore pipe piles. After completion, first control the hydraulic shaft wearer 203 to retract, and then control the longitudinal telescopic cylinder 7 to retract the telescopic beam 2 and then exit the installation position, and the installation is completed.
[0052] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0053] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope of the present invention.
Claims
1. A device capable of transporting and installing a photovoltaic integral structure, characterized in that: include Bottom beams (3), the number of the bottom beams (3) is four, two bottom beams (3) form a group, and the bottom beams (3) are connected to the deck of the ship via a horizontal telescopic cylinder (6); A main beam (1), wherein the number of the main beams (1) is two, and the main beams (1) are connected to the top ends of a group of the bottom beams (3) via a vertical telescopic cylinder (8); Telescopic beams (2), the number of the telescopic beams (2) is four, and the telescopic beams (2) are connected to the ends of the main beams (1) via longitudinal telescopic cylinders (7); Clamps (4), the number of the clamps (4) is eight, two of the clamps (4) are provided on one main beam (1), the clamps (4) are connected to the ends of the main beam (1), and one of the clamps (4) is provided on each bottom beam (3); A hydraulic system (9), wherein the hydraulic system (9) is connected to the horizontal telescopic cylinder (6), the longitudinal telescopic cylinder (7), and the vertical telescopic cylinder (8).
2. The device for transporting and installing a photovoltaic integral structure according to claim 1, characterized in that: The bottom beam (3) comprises a bottom beam seat (307), a plurality of sliders (306) are fixedly connected to the bottom end of the bottom beam seat (307), and the sliders (306) are slidably matched with the slide rails (5) fixedly connected to the deck of the ship. A sixth mounting ear plate (304) is fixedly connected to the middle of one side wall of the bottom beam seat (307), and the top end of the bottom beam seat (307) is fixedly connected to the bottom ends of four vertically arranged bottom beam bodies (301), two bottom beam bodies (301) form a group, and a third guide plate (302) is fixedly connected between the two bottom beam bodies (301) of each group, and the main beam (1) is movably arranged between the two third guide plates (302). Two fifth mounting ear plates (303) are also fixedly connected to the top end of the bottom beam seat (307), and the two fifth mounting ear plates (303) are respectively located on the outside of the two third guide plates (302).
3. The device for transporting and installing a photovoltaic integral structure according to claim 2, characterized in that: The piston end of the horizontal telescopic cylinder (6) is fixedly connected to the bottom beam seat (307) via the sixth mounting ear plate (304), and the fixed end of the horizontal telescopic cylinder (6) is fixedly connected to the deck ear plate (10).
4. The device for transporting and installing a photovoltaic integral structure according to claim 2, characterized in that: The main beam (1) comprises a main beam body (101), the two ends of the top of the main beam body (101) are respectively fixedly connected to the bottom ends of the vertical beam (107), the two sides of the top of the vertical beam (107) are respectively fixedly connected to the first mounting ear plates (104), the piston end of the vertical telescopic cylinder (8) is fixedly connected to the first mounting ear plates (104), the two ends of the side wall of the main beam body (101) are respectively fixedly connected to the second mounting ear plates (105), the side wall of the main beam body (101) is also fixedly connected to a plurality of guide blocks (102), the plurality of guide blocks (102) are symmetrically arranged at the two ends of the side wall of the main beam body (101) and are located between the two second mounting ear plates (105), the end of the main beam body (101) is fixedly connected to the first guide plate (103), and the tops of the two ends of the main beam body (101) are also fixedly connected to third mounting ear plates (106).
5. The device for transporting and installing a photovoltaic integral structure according to claim 4, characterized in that: The fixed end of the vertical telescopic cylinder (8) is fixedly connected to the fifth mounting ear plate (303), the vertical telescopic cylinder (8) is arranged vertically, and the piston end of the vertical telescopic cylinder (8) is fixedly connected to the first mounting ear plate (104).
6. The device for transporting and installing a photovoltaic integral structure according to claim 4, characterized in that: The telescopic beam (2) comprises a telescopic beam body (201), one end of the telescopic beam body (201) is slidably connected to the end of the main beam body (101), a fourth mounting ear plate (204) is fixedly connected to the middle of the side wall of the telescopic beam (2), the other end of the telescopic beam body (201) is fixedly connected to two oppositely arranged supporting claws (202), each of the supporting claws (202) is fixedly connected to a hydraulic axle piercing device (203), and a second guide plate (205) is fixedly connected to the outer side wall of the end of the telescopic beam body (201) close to the main beam body (101).
7. The device for transporting and installing a photovoltaic integral structure according to claim 6, characterized in that: The fixed end of the longitudinal telescopic cylinder (7) is fixedly connected to the second mounting ear plate (105), the longitudinal telescopic cylinder (7) is arranged horizontally, and the piston end of the longitudinal telescopic cylinder (7) is fixedly connected to the fourth mounting ear plate (204).
8. The device for transporting and installing a photovoltaic integral structure according to claim 4, characterized in that: The clamp (4) comprises two clamp legs (402), the two clamp legs (402) are arranged opposite to each other and the bottom ends are fixedly connected to the third mounting ear plate (106), the top ends of the two clamp legs (402) are commonly threadedly connected to a screw rod (403), and one end of the screw rod (403) is fixedly connected to a hand wheel (401).