Double-station synchronous lifting tray loader
By designing a dual-station synchronous lifting mechanism in the pallet loader, and using the motor and gear chain transmission system, the flexible and high-precision adjustment of the pallet loader height is achieved, which solves the problems of inflexible lifting and low accuracy in the existing technology, and improves the problem of improved lifting and lowering. Work efficiency and meet the needs of multiple production lines.
Patent Information
- Application Number
- CN202421273299.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-05
AI Technical Summary
When the existing pallet loaders face conveying lines of different heights, the lifting mechanism is not flexible enough, the accuracy is low, which affects the working efficiency.
A dual-station synchronous lifting pallet loader is designed, using a motor to drive the driving gear. The driving gear drives the driven gear to rotate through the chain, and the driven gear drives the screw and the lift plate to move, achieving flexible and high-precision lifting.
Through the dual-station synchronous lifting pallet loader, the height of the pallet loader can be adjusted flexibly and accurately, meeting the needs of conveying lines of different heights, improving working efficiency, and meeting the pallet conveying work of two production lines at the same time.
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Figure CN222453342U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pallet loading, in particular to a double-station synchronous lifting pallet loader. Background Art
[0002] In the field of logistics, warehousing and transportation, pallets, as a standardized cargo carrying tool, are widely used in the loading, unloading, storage and transportation of various goods. The use of pallets has greatly improved the transportation efficiency of goods and the storage capacity of warehouses. During production and transportation, since the heights of pallet conveyors vary, it is necessary to lift the pallet loader to a certain height before transportation. In the prior art, a cylinder is usually used to push the slider of the lifting plate to slide along the guide rail to complete the lifting. However, the use of the cylinder requires an air compressor to provide continuous power, so the reciprocating motion of the lifting plate will be relatively slow. When the height of the conveyor line changes, the lifting mechanism is not flexible enough and has low precision, which affects work efficiency. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a double-station synchronous lifting pallet loader to solve the problems existing in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A double-station synchronous lifting pallet loader includes a main body, the main body includes a base, the base is connected to a top plate through multiple groups of connecting columns, the main body is provided with two groups of lifting mechanisms, the lifting mechanism includes a lifting plate, a pallet is placed on the lifting plate, both ends of the lifting plate are provided with ear plates, the ear plates are threadedly connected with a screw rod, and the lower end of the screw rod is provided with a driven gear; the lifting mechanism also includes a motor fixedly connected to the bottom of the base, the motor is connected with a driving gear, and the driving gear drives the driven gear to rotate through a chain.
[0006] Furthermore, the width of the ear plates at both ends of the lifting plate is greater than the width of the lifting plate, forming an "I" shape, and the ear plates are provided with through holes for the connecting columns to pass through.
[0007] Furthermore, there are eight groups of connecting columns in total.
[0008] Furthermore, the top plate is provided with an opening at a position corresponding to the lifting plate, and a limiting plate is provided on the inner wall of the opening.
[0009] Furthermore, a sensor is provided on the limit plate.
[0010] The beneficial effect of the utility model is that the lifting mechanism can adjust the height of the pallet loader according to the height of the conveyor line through the double-station synchronous lifting of the pallet loader. The lifting mechanism adopts a motor to drive the active gear, and the active gear drives the driven gear to rotate through the chain, thereby driving the screw rod to rotate, and the screw rod drives the lifting plate to move, so that the lifting can be completed flexibly and with high precision. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the utility model;
[0012] Figure 2 This is a schematic diagram of the overall structure of the second embodiment of the utility model;
[0013] Figure 3 This is a schematic diagram of the gear chain transmission structure of the utility model;
[0014] In the figure: 1. body; 2. base; 3. top plate; 4. connecting column; 5. lifting mechanism; 501. lifting plate; 502. screw rod; 503. motor; 504. driving gear; 505. driven gear; 506. chain; 6. tray; 7. limit plate. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0016] A double-station synchronous lifting pallet loader, such as Figure 1-3As shown, it includes a body 1, the body 1 includes a base 2 and a top plate 3, the base 2 is connected to the top plate 3 through multiple groups of connecting columns 4, the body 1 is provided with two groups of lifting mechanisms 5, the lifting mechanism 5 includes a lifting plate 501, a tray 6 is placed on the lifting plate 501, both ends of the lifting plate 501 have ear plates, the ear plates are threadedly connected with a screw rod 502, and the lower end of the screw rod 502 has a driven gear 505; the lifting mechanism 5 also includes a motor 503 fixedly connected to the bottom of the base 2, the motor 503 is rotatably connected with a driving gear 504, and the driving gear 504 drives the driven gear 505 to rotate through a chain 506; when it is necessary to adjust the height of the pallet loader according to the height of the conveyor line, the controller is used to adjust the height of the pallet loader according to the height of the conveyor line. Start the motor 503 to rotate forward, the motor 503 drives the driving gear 504 to rotate, the driving gear 504 drives the chain 506 to rotate, and the rotation of the chain 506 drives the driven gear 505 to rotate, and the driven gear 505 drives the two screw rods 502 to rotate in the same direction, and the screw rods 502 drive the ear plate of the lifting plate 501 to move upward, that is, drive the lifting plate 501 to move upward; start the motor 503 to rotate reversely, and the lifting plate 501 moves downward; thereby, the tray 6 on the lifting plate 501 can be lifted flexibly and with high precision, so as to be adjusted to different heights, and then the tray is moved to the conveyor line by the manipulator to complete the conveying; the double-station design can meet the tray conveying work of two production lines at the same time, which is easy to operate and can save space.
[0017] In the utility model, preferably, the width of the ear plates at both ends of the lifting plate 501 is greater than the width of the lifting plate 501, and is in an "I" shape. The ear plates have through holes for the connecting columns 4 to pass through, so that the connecting columns 4 pass through the ear plates, so that the lifting plate 501 is evenly stressed and more stable, and has greater bearing capacity.
[0018] In the present invention, preferably, there are eight groups of connecting columns 4, which can not only stably support the base 2 and the top plate 3 but also make the lifting plate 501 more stable.
[0019] In the utility model, preferably, an opening is provided on the top plate 3 at a position corresponding to the lifting plate 5, so that the staff can observe the lifting and lowering conditions of the lifting plate 501 and the tray 6 at various angles, and a limit plate 7 is provided on the inner wall of the opening to prevent the lifting plate 501 and the tray 6 from rising too high and causing the transportation to fail normally.
[0020] In the utility model, preferably, a sensor is provided on the limit plate 7. When the lifting plate 501 and the tray 6 rise too high and squeeze the limit plate 7 so that its force reaches a threshold, the sensor transmits a signal to the controller and shuts down the motor 503 in time to avoid damage to the equipment.
[0021] The working principle of the utility model is as follows: when the height of the pallet loader needs to be adjusted according to the height of the conveyor line, the motor 503 is started to rotate forward through the controller, the motor 503 drives the driving gear 504 to rotate, the driving gear 504 drives the chain 506 to rotate, and the driven gear 505 is driven to rotate with the rotation of the chain 506, and the driven gear 505 drives the two screw rods 502 to rotate in the same direction, and the screw rod 502 drives the ear plate of the lifting plate 501 to move upward, that is, drives the lifting plate 501 to move upward; the motor 503 is started to reverse, and the lifting plate 501 moves downward; thereby, the pallet 6 on the lifting plate 501 is lifted flexibly and with high precision, so as to be adjusted to different heights, and then the pallet 6 is moved to the conveyor line by the manipulator to complete the conveying; the double-station design can simultaneously meet the conveying work of the pallets 6 of two production lines, which is convenient for operation and can save space; at the same time, the ear plate can be designed into a "work" type, so that the connecting column 4 passes through the ear plate, so that the lifting plate 501 is evenly stressed and more stable, and has a greater bearing capacity.
[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A double-station synchronous lifting pallet loader, comprising a body (1), wherein the body (1) comprises a base (2) and a top plate (3), wherein the base (2) is connected to the top plate (3) via a plurality of connecting columns (4), characterized in that: The body (1) is provided with two sets of lifting mechanisms (5), the lifting mechanisms (5) comprising a lifting plate (501), a tray (6) being placed on the lifting plate (501), ear plates being provided at both ends of the lifting plate (501), a screw rod (502) being threadedly connected to the ear plates, and a driven gear (505) being provided at the lower end of the screw rod (502); the lifting mechanism (5) further comprises a motor (503) fixedly connected to the lower side of the base (2), a driving gear (504) being rotatably connected to the motor (503), and the driving gear (504) drives the driven gear (505) to rotate via a chain (506).
2. The double-station synchronous lifting pallet loader according to claim 1 is characterized in that: The width of the ear plates at both ends of the lifting plate (501) is greater than the width of the lifting plate (501), forming an "I" shape, and the ear plates are provided with through holes for the connecting columns (4) to pass through.
3. The double-station synchronous lifting pallet loader according to claim 2 is characterized in that: There are eight groups of connecting columns (4) in total.
4. The double-station synchronous lifting pallet loader according to claim 3 is characterized in that: The top plate (3) has an opening at a position corresponding to the lifting plate (501), and a limiting plate (7) is provided on the inner wall of the opening.
5. The double-station synchronous lifting pallet loader according to claim 4 is characterized in that: The limiting plate (7) is provided with a sensor.