Magnetic suspension conveying line
By designing a magnetic levitation conveying line with a rotating mechanism, the problem that the double-actor transport solution cannot pass through the arc segment of the magnetic drive conveying line is solved, and higher load capacity and transportation efficiency are achieved.
Patent Information
- Application Number
- CN202421232558.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When existing magnetic drive conveyor lines are transported using curved lines, the double-actor transport scheme cannot pass through the arc section of the magnetic drive conveyor line, resulting in limited load capacity.
A magnetic levitation conveying line is designed, including a conveying guide rail and at least two movers. Each mover includes a mover body, a rotating mechanism and a support plate. The rotating mechanism is composed of a fixing part, a rotating part and a bearing, and the rotating part is rotatable. Connected to the fixed part, the support plates on the two rotors arranged adjacently are used to jointly support the material. When the mover passes through the arc section, the two rotating parts can be rotated to adjust the posture of the material to achieve bend.
The double-actor transport solution can be realized through the arc section of the magnetic drive conveying line, which improves load capacity and transportation efficiency, and meets the needs of curved line transportation.
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Figure CN222453771U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of transportation technology, and in particular to a magnetic levitation conveyor line. Background Art
[0002] The magnetic drive transmission line is mainly composed of a mover and a stator. The current passes through the coil of the stator to generate a magnetic field, which interacts with the magnetic field of the permanent magnet plate on the mover to cause movement. The position detection device obtains the position, speed and other motion state data of the mover to the control system, and adjusts the strength and direction of the magnetic field by controlling the current in the coil to maintain the desired position and speed of the mover, thereby achieving precise control of the mover movement.
[0003] Because magnetic drive conveyor lines have the characteristics of flexible design, in the actual production process, according to factors such as space limitations and transportation requirements, different shapes of tracks such as straight, circular, and curved are designed to adapt to different application scenarios to the greatest extent. For areas with specific movement path requirements, curved tracks can be used to flexibly adjust the layout, bypass obstacles, and are not constrained by space, minimizing friction, achieving smoother and faster movement, and improving the efficiency and speed of the maglev conveyor line. Compared with right-angle turns or other forms of turns, curved turns can be completed in a relatively short distance, thereby saving space and improving efficiency.
[0004] In the related art, when using a curved line for transportation, for the same type of stator, when a single mover is used for transportation, its load-bearing capacity is limited. If the load capacity on the curved line is to be increased, a mover module with a larger load capacity needs to be designed. In order to control costs, a double mover transportation solution is adopted. However, although the double mover transportation can increase the load, it cannot pass through the arc section of the magnetic drive conveyor line. Summary of the invention
[0005] Based on this, it is necessary to provide a magnetic levitation conveyor line that can pass through the arc segment of the magnetic drive conveyor line.
[0006] A magnetic levitation conveyor line, comprising:
[0007] A conveying guide rail, wherein the conveying guide rail comprises a straight section and an arc section;
[0008] At least two movers, the two movers are movably arranged on the conveying guide rail in sequence along the extension direction of the conveying guide rail, each of the movers comprises a mover body, a rotating mechanism and a supporting plate, the mover body is movably arranged on the conveying guide rail, the rotating mechanism comprises a fixed part and a rotating part, the fixed part is connected to the mover body, and the rotating part is rotatably connected to the fixed part; the supporting plate is connected to the rotating part;
[0009] Wherein, the supporting plates on the two adjacent movers are used to jointly support materials.
[0010] In one embodiment, a mounting groove is formed on the fixed portion, and the rotating mechanism further includes a bearing, the bearing is installed in the mounting groove, and the bearing sleeve is arranged outside the rotating portion.
[0011] In one embodiment, the mounting groove is provided with a step surface, the outer ring of the bearing abuts against the step surface, the inner ring of the bearing is suspended in the mounting groove, and the inner ring of the bearing is sleeved on the outside of the rotating part.
[0012] In one embodiment, the rotating portion is non-detachably disposed on the bearing;
[0013] And / or, the bearing is non-detachably arranged in the mounting groove.
[0014] In one embodiment, the rotating mechanism further includes a first limiting plate, and the first limiting plate acts on the rotating part to limit the rotating part.
[0015] In one embodiment, the first limiting plate is located in the installation groove, and the first limiting plate is connected to the rotating part and the inner ring of the bearing.
[0016] In one embodiment, the rotating mechanism further includes a second limiting plate, and the second limiting plate acts on the bearing to limit the bearing.
[0017] In one embodiment, the second limit plate is disposed at one end of the bearing away from the first limit plate, and a portion of the second limit plate is connected to the fixing portion, and another portion of the second limit plate is in contact with the outer ring of the bearing.
[0018] In one embodiment, the height of the plane where the upper surface of the second limiting plate is located is lower than the height of the plane where the upper surface of the rotating part is located.
[0019] In one embodiment, the rotating portion includes a connecting portion and an abutting portion connected to one end of the connecting portion, the inner ring of the bearing is sleeved outside the connecting portion, and the abutting portion abuts against the inner ring of the bearing.
[0020] In the above scheme, by rotatably connecting the rotating part to the fixed part, the fixed part will not rotate when the fixed part moves with the mover body, while the rotating part can rotate freely, and the supporting plates on the two adjacent movers are used to jointly support the material. When the mover passes through the arc section, the two rotating parts can be rotated to adjust the posture of the material to achieve turning. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application.
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] FIG. 1 is a schematic structural diagram of a magnetic levitation conveyor line shown in one embodiment of the present application.
[0024] FIG. 2 is a schematic diagram of the connection structure of the rotating mechanism and the mover shown in an embodiment of the present application.
[0025] FIG. 3 is a cross-sectional view of a partial structure of a magnetic levitation conveyor line shown in an embodiment of the present application.
[0026] FIG. 4 is a schematic diagram of the exploded structure of a rotating mechanism according to an embodiment of the present application.
[0027] Description of Reference Numerals
[0028] 10. Magnetic levitation conveyor line; 100. Conveying guide rail; 110. Straight segment; 120. Arc segment; 200. Mover body; 300. Support plate; 400. Rotating mechanism; 410. Fixed part; 411. Mounting groove; 412. Step surface; 420. Rotating part; 430. Bearing; 440. First limit plate; 450. Second limit plate; 500. Material. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0030] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0031] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0032] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0033] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0034] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
[0035] Logistics conveyor lines are widely used in various fields such as express sorting, warehousing and transportation, and manufacturing. Traditional logistics conveyor lines mostly use belt transmission. The principle of belt transmission is to use friction to transport workpieces, so it cannot stop suddenly, which limits its conveying speed and directly affects the overall efficiency of the conveyor line. Among the related technologies, the conveying of workpieces through magnetic drive technology has the characteristics of fast conveying speed, low maintenance cost, and high flexibility, and has been increasingly favored.
[0036] The magnetic drive transmission line is mainly composed of a mover and a stator. The current passes through the coil of the stator to generate a magnetic field, which interacts with the magnetic field of the permanent magnet plate on the mover to cause movement. The position detection device obtains the position, speed and other motion state data of the mover to the control system, and adjusts the strength and direction of the magnetic field by controlling the current in the coil to maintain the desired position and speed of the mover, thereby achieving precise control of the mover movement.
[0037] Because magnetic drive conveyor lines have the characteristics of flexible design, in the actual production process, according to factors such as space limitations and transportation requirements, different shapes of tracks such as straight, circular, and curved are designed to adapt to different application scenarios to the greatest extent. For areas with specific movement path requirements, curved tracks can be used to flexibly adjust the layout, bypass obstacles, and are not constrained by space, minimizing friction, achieving smoother and faster movement, and improving the efficiency and speed of the maglev conveyor line. Compared with right-angle turns or other forms of turns, curved turns can be completed in a relatively short distance, thereby saving space and improving efficiency.
[0038] The application of magnetic drive conveyor lines is not limited to the field of material transportation. Due to its advantages such as flexible design, high-precision control and high stability, it can also be widely used in precision machinery manufacturing, electronic information, biomedicine and other fields. For example, in the biomedical field, magnetic drive conveyor lines can be used to achieve micron-level precision drug transportation and cell transplantation operations, improving the accuracy and safety of medical processes.
[0039] In the related art, when using a curved line for transportation, for the same type of stator, when a single mover is used for transportation, its load-bearing capacity is limited. If the load capacity on the curved line is to be increased, a mover module with a larger load capacity needs to be designed. In order to control costs, a double mover transportation solution is adopted. However, although the double mover transportation can increase the load, it cannot pass through the arc section of the magnetic drive conveyor line.
[0040] In view of the above problems, referring to FIG. 1 , FIG. 2 and FIG. 3 , the embodiment of the present application provides a magnetic levitation conveyor line 10, comprising a conveying rail 100 and at least two movers, the two movers being movably arranged on the conveying rail 100 along the extending direction of the conveying rail 100. Each mover comprises a mover body 200, a rotating mechanism 400 and a supporting plate 300. The supporting plate 300 is used to support the material 500, and the two rotating mechanisms 400 are arranged between the mover assembly and the supporting plate 300.
[0041] Referring to Figures 1, 2 and 3, the conveying rail 100 includes a straight segment 110 and an arc segment 120. Specifically, the conveying rail 100 may include a plurality of straight segments 110 and a plurality of arc segments 120. The straight segment 110 is used to convey the support plate 300 in a straight direction, and the arc segment 120 is used to convey the support plate 300 in a turning direction. It should be noted that in the present application, the curvature of the arc segment 120 is not limited and can be set according to actual use requirements.
[0042] Please refer to Figures 1, 3 and 4. The rotating mechanism 400 includes a fixed portion 410 and a rotating portion 420, and the rotating portion 420 is rotatably connected to the fixed portion 410. The fixed portion 410 is connected to the mover body 200. The rotating portion 420 is connected to the support plate 300, wherein the support plates 300 on the two adjacent mover bodies 200 are used to jointly support the material 500. That is, in this application, it is a double mover transportation. During transportation, the two adjacent movers have the same moving speed and moving direction.
[0043] Specifically, in this embodiment, the connection between the fixed part 410 and the movable body 200 and the connection between the rotating part 420 and the supporting plate 300 can be a fixed connection, for example, the fixed part 410 and the movable body 200 and the rotating part 420 and the supporting plate 300 are welded or bonded. The connection between the fixed part 410 and the movable body 200 and the connection between the rotating part 420 and the supporting plate 300 can also be a detachable connection, for example, the fixed part 410 and the movable body 200 and the rotating part 420 and the supporting plate 300 are clamped or connected by a bolt assembly.
[0044] By rotatably connecting the rotating part 420 to the fixed part 410, when the fixed part 410 moves with the mover body 200, the fixed part 410 will not rotate, while the rotating part 420 can rotate freely, and the supporting plates 300 on the two adjacent movers are used to jointly support the material 500. When the mover passes through the arc segment 120, the two rotating parts 420 can be rotated to adjust the posture of the material 500 to achieve turning.
[0045] Referring to FIG. 1 , FIG. 3 and FIG. 4 , according to some embodiments of the present application, optionally, a mounting groove 411 is provided on the fixing portion 410, and the rotating mechanism 400 further includes a bearing 430, the bearing 430 is installed in the mounting groove 411, and the bearing 430 is sleeved outside the rotating portion 420. Specifically, the outer ring of the bearing 430 is clamped in the mounting groove 411. The mounting groove 411 is a through groove.
[0046] By providing the bearing 430 , the rotation of the rotating portion 420 relative to the fixing portion 410 can be smoother.
[0047] Referring to FIG. 1 , FIG. 3 and FIG. 4 , according to some embodiments of the present application, optionally, the mounting groove 411 is provided with a step surface 412 , the outer ring of the bearing 430 abuts against the step surface 412 , the inner ring of the bearing 430 is suspended in the mounting groove 411 , and the inner ring of the bearing 430 is sleeved outside the rotating part 420 . Specifically, the step surface 412 is formed in the middle of the mounting groove 411 .
[0048] The bearing 430 can be installed by abutting the outer ring of the bearing 430 against the step surface 412; and the inner ring of the bearing 430 is suspended in the installation groove 411 to ensure that the rotation of the inner ring of the bearing 430 is not affected.
[0049] Please refer to FIG. 1 , FIG. 3 and FIG. 4 . According to some embodiments of the present application, optionally, the rotating part 420 is non-detachably arranged on the bearing 430. The bearing 430 is non-detachably arranged in the mounting groove 411. By non-detachably arranging the rotating part 420 on the bearing 430, and the bearing 430 is non-detachably arranged in the mounting groove 411, it is ensured that the rotating part 420 and the bearing 430 will not be disengaged during the movement of the follower of the rotating mechanism 400, and the normal operation of the transportation is ensured.
[0050] Referring to FIG. 1 , FIG. 3 and FIG. 4 , according to some embodiments of the present application, optionally, the rotating mechanism 400 further includes a first limiting plate 440 and a second limiting plate 450, wherein the first limiting plate 440 acts on the rotating portion 420 to limit the rotating portion 420 to prevent the rotating portion 420 from coming out of the bearing 430. The second limiting plate 450 acts on the bearing 430 to limit the bearing 430 to prevent the bearing 430 from coming out of the mounting groove 411.
[0051] 1, 3 and 4, the first limit plate 440 is located in the mounting groove 411, and the first limit plate 440 is connected to the rotating part 420 and the inner ring of the bearing 430. During rotation, the first limit plate 440, the rotating part 420 and the inner ring of the bearing 430 rotate synchronously to prevent the rotating part 420 from coming out of the bearing 430.
[0052] Specifically, the connection between the first limit plate 440 and the inner ring of the rotating part 420 and the bearing 430 can be a fixed connection, for example, the first limit plate 440 and the inner ring of the rotating part 420 and the bearing 430 are welded or bonded, and the connection between the first limit plate 440 and the inner ring of the rotating part 420 and the bearing 430 can also be a detachable connection, for example, the first limit plate 440 and the inner ring of the rotating part 420 and the bearing 430 are clamped or connected by a bolt assembly.
[0053] Referring to FIG. 1 , FIG. 3 and FIG. 4 , the second limit plate 450 is disposed at one end of the bearing 430 away from the first limit plate 440. In one embodiment, part of the second limit plate 450 is connected to the fixing portion 410, and another part of the second limit plate 450 is in contact with the outer ring of the bearing 430, so as to prevent the bearing 430 from coming out of the mounting groove 411. In another embodiment, part of the second limit plate 450 is connected to the fixing portion 410, and another part of the second limit plate 450 is connected to the outer ring of the bearing 430, so as to prevent the bearing 430 from coming out of the mounting groove 411. Specifically, part of the second limit plate 450 is connected to the edge of the mounting groove 411.
[0054] More specifically, the connection between the second limit plate 450 and the fixing part 410 can be a fixed connection, for example, the connection between the second limit plate 450 and the fixing part 410 is welded or bonded, and the connection between the second limit plate 450 and the fixing part 410 can also be a detachable connection, for example, the second limit plate 450 and the fixing part 410 are clamped or connected by a bolt assembly.
[0055] Please refer to Figures 1, 3 and 4. According to some embodiments of the present application, optionally, the height of the plane where the upper surface of the second limiting plate 450 is located is lower than the height of the plane where the upper surface of the rotating part 420 is located, which can ensure that the rotating part 420 is not disturbed when rotating.
[0056] Referring to FIG. 1 , FIG. 3 and FIG. 4 , according to some embodiments of the present application, optionally, the rotating portion 420 includes a connecting portion and an abutting portion connected to one end of the connecting portion, the inner ring of the bearing 430 is sleeved outside the connecting portion, and the abutting portion abuts against the inner ring of the bearing 430. By abutting the abutting portion against the inner ring of the bearing 430, it can be ensured that the rotating portion 420 does not generate displacement when rotating.
[0057] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0058] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A magnetic levitation conveyor line, characterized in that: The magnetic levitation conveyor line comprises: A conveying guide rail, wherein the conveying guide rail comprises a straight section and an arc section; At least two movers, the two movers are movably arranged on the conveying guide rail in sequence along the extension direction of the conveying guide rail, each of the movers comprises a mover body, a rotating mechanism and a supporting plate, the mover body is movably arranged on the conveying guide rail, the rotating mechanism comprises a fixed part and a rotating part, the fixed part is connected to the mover body, and the rotating part is rotatably connected to the fixed part; the supporting plate is connected to the rotating part; Wherein, the supporting plates on the two adjacent movers are used to jointly support materials.
2. The magnetic levitation conveyor line according to claim 1, characterized in that: The fixing part is provided with a mounting groove, and the rotating mechanism further comprises a bearing, the bearing is installed in the mounting groove, and the bearing sleeve is arranged outside the rotating part.
3. The magnetic levitation conveyor line according to claim 2, characterized in that: The installation groove is provided with a step surface, the outer ring of the bearing is in contact with the step surface, the inner ring of the bearing is suspended in the installation groove, and the inner ring of the bearing is sleeved outside the rotating part.
4. The magnetic levitation conveyor line according to claim 2, characterized in that: The rotating part is non-detachably arranged on the bearing; And / or, the bearing is non-detachably arranged in the mounting groove.
5. The magnetic levitation conveyor line according to claim 2, characterized in that: The rotating mechanism further includes a first limiting plate, which acts on the rotating part to limit the rotating part.
6. The magnetic levitation conveyor line according to claim 5, characterized in that: The first limiting plate is located in the installation groove, and the first limiting plate is connected to the rotating part and the inner ring of the bearing.
7. The magnetic levitation conveyor line according to claim 5, characterized in that: The rotating mechanism further includes a second limiting plate, which acts on the bearing to limit the bearing.
8. The magnetic levitation conveyor line according to claim 7, characterized in that: The second limiting plate is arranged at one end of the bearing away from the first limiting plate, and a part of the second limiting plate is connected to the fixing portion, and another part of the second limiting plate is in contact with the outer ring of the bearing.
9. The magnetic levitation conveyor line according to claim 7, characterized in that: The height of the plane where the upper surface of the second limiting plate is located is lower than the height of the plane where the upper surface of the rotating part is located.
10. The magnetic levitation conveyor line according to claim 2, characterized in that: The rotating part comprises a connecting part and an abutting part connected to one end of the connecting part. The inner ring of the bearing is sleeved outside the connecting part, and the abutting part abuts against the inner ring of the bearing.