Filling device for conductive water-soluble lubricant

By designing a filling device for conductive water-soluble lubricant, the linkage between the drive device and the upper top assembly is used to realize automatic filling of water-based lubricants, solving the problems of low efficiency and pollution in traditional manual bottling methods, and improving bottling Consistency and product quality.

CN222454532UActive Publication Date: 2025-02-11HUAWO BIOTECHNOLOGY (WUHAN) CO LTD
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Patent Information

Application Number
CN202421285631.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-11
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The traditional manual bottling method has problems such as inconsistent bottling volume, low working efficiency, poor protection and the possibility of fusion of lubricants with impurities when filling water-based lubricants, which affects the effect.

Method used

A filling device for conductive water-soluble lubricant is designed, including a operating table, a conveyor, a mounting frame and a top assembly. The drive device drives the rotation shaft seat, the eccentric plate rotates and lifts the rocker, drives the top column to lift and lower, and fills the shaft column. The mounting head moves, and the piston drives lubricant to extrude and replenish, achieving automated filling.

Benefits of technology

The device can automatically fill, improve efficiency, ensure the consistent amount of each bottle, reduce the contact between lubricant and impurities, avoid pollution and waste, and improve product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lubricant production, in particular to a conductive water-soluble lubricant filling device which comprises an operation table, a conveying device, an installation frame and an upper jacking assembly, the conveying device, the installation frame and the upper jacking assembly are installed on the operation table, baffles are installed on the two sides of the conveying device, and a plurality of barrels are fixed to the top of the installation frame. The upper top end of the upper jacking assembly is hinged to a jacking rod extending into the can body. According to the filling device for the conductive water-soluble lubricant, through limiting of the baffle, a bottle body can be always kept to be conveyed at the center line of the conveying device till the bottle body is transferred to the position below the filling head, the driving device drives the lower rotating shaft base to rotate, meanwhile, the eccentric plate can also rotate, and therefore the warping plate can be jacked up to drive the jacking column to ascend and descend; and meanwhile, the filling head also moves along with the rotating shaft seat, the rotating shaft seat drives the eccentric disc, the connecting rod, the connecting plate and the rotating shaft seat above to realize linkage, and the ejector rod drives the piston to extrude and supplement the lubricant to finish filling, so that automatic filling is realized, and the efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lubricant production, in particular to a filling device for conductive water-soluble lubricant. Background Art

[0002] Lubricant is a lubricating medium used to reduce the friction resistance of friction pairs and slow down their wear. Lubricants can also cool, clean and prevent pollution of friction pairs. In order to improve the lubrication performance, suitable additives can be added to certain lubricants. When selecting lubricants, it is generally necessary to consider many factors such as the movement of the friction pairs, materials, surface roughness, working environment and working conditions, and the performance of the lubricant. In mechanical equipment, lubricants are mostly distributed to various parts that need lubrication through the lubrication system. Filling is a packaging step in the production of lubricants. The efficiency of filling is crucial to the production of lubricants.

[0003] The traditional manual bottling method has certain defects when filling water-based lubricants. It cannot guarantee the consistency of the bottling volume of each bottle during bottling, and the work efficiency is low. The lack of protection during operation may cause the water-based lubricant to blend into other impurities, resulting in reduced effectiveness. In addition, other factors may cause certain waste during manual operation. Utility Model Content

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a filling device for conductive water-soluble lubricant, comprising an operating table and a conveying device, a mounting frame and an upper top assembly installed on the operating table, baffles are installed on both sides of the conveying device, a plurality of barrels are fixed on the top of the mounting frame, the upper top of the upper top assembly is hinged with a push rod extending to the inside of the barrel, and a top column extending to the top of the operating table is provided, a lifting plate is fixed on the top of the top column, a number of filling heads corresponding to the barrels are installed on the lifting plate, a piston is fixed on the top of the push rod, the top of the barrel is connected to a liquid outlet pipe, a connecting block is installed at the liquid outlet end of the liquid outlet pipe, and one-way valves are installed on the top and bottom of the connecting block, one of the one-way valves is connected to the filling head, and the other one-way valve is connected to the box for storing the lubricant.

[0005] Furthermore, the upper top assembly includes a rotating shaft seat installed on the inner top wall and the inner bottom wall of the operating table, and a driving device transmission connected to the rotating shaft seat below, an eccentric disc is fixed at one end of the rotating shaft of the rotating shaft seat, a connecting rod is hinged on one side of the eccentric disc, a connecting plate is hinged at one end of the connecting rod, one end of the connecting plate is fixedly connected to the rotating shaft of the upper rotating shaft seat, a plurality of top plates are fixed on the outer side of the rotating shaft of the upper rotating shaft seat, and the top rods are hinged to the top plates.

[0006] Furthermore, the upper top assembly also includes two vertical plates fixed on the inner bottom wall of the operating table, a seesaw is hinged on the top of one side of the vertical plate, a guide wheel is provided on one side of the seesaw, two eccentric plates are fixed to the outer side of the rotating shaft of the rotating shaft seat, the outer ring of the eccentric plate is in contact with the guide wheel, there are two top columns, and the bottom of each column is provided with a pulley in contact with the seesaw.

[0007] Furthermore, two groups of air ducts are installed on the operating table, and a lifting plate is also fixed to the outer side of the other top column, on which a plurality of air blowing pipes connected to one of the air ducts are installed, and a cover block is fixed to the outer side of the air blowing pipe, on which a side hole connected to another air duct is opened.

[0008] Furthermore, a plurality of side frames are respectively installed on both sides of the conveying device, a rod body connected to the baffle is passed through the side frames, and bolts are threadedly connected to the tops of the side frames.

[0009] Furthermore, two propulsion cylinders are installed on one side of the conveying device, and a gear lever is fixed to the ejection end of the propulsion cylinder.

[0010] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0011] The filling device for conductive water-soluble lubricant can always keep the bottle body at the center line of the conveying device for conveying by limiting the baffle plate until the bottle body is moved to the bottom of the filling head, and the lower rotating shaft seat is driven to rotate by the driving device, and the eccentric plate is also rotated, so that the seesaw can be lifted to drive the top column to rise and fall, and the filling head will also move with it, and the rotating shaft seat drives the eccentric disc, the connecting rod, the connecting plate, and the upper rotating shaft seat to realize linkage, and the piston is driven by the top rod to squeeze out and replenish the lubricant to complete the filling, thereby realizing automatic filling and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 It is a three-dimensional diagram of the connection structure of the operating table in the utility model;

[0014] Figure 3 For this utility model Figure 3 Left view 3D image in .

[0015] In the figure: 1. operating table; 2. conveying device; 3. side frame; 4. rod body; 5. bolt; 6. baffle; 7. mounting frame; 8. barrel body; 9. rotating shaft seat; 10. eccentric disc; 11. connecting rod; 12. connecting plate; 13. top plate; 14. push rod; 15. piston; 16. liquid outlet pipe; 17. connecting block; 18. one-way valve; 19. vertical plate; 20. eccentric plate; 21. rocker; 22. guide wheel; 23. push column; 24. lifting plate; 25. filling head; 26. driving device; 28. air blowing pipe; 29. ​​cover block; 30. side hole; 31. air guide pipe; 35. propulsion cylinder; 36. gear lever. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-3 In this embodiment, a filling device for conductive water-soluble lubricant includes an operating table 1 and a conveying device 2 installed on the operating table 1, a mounting frame 7 located behind the conveying device 2, and an upper top assembly installed on the lower frame of the operating table 1. The front and rear sides of the conveying device 2 are both installed with relatively distributed baffles 6. The top of the mounting frame 7 is fixed with a number of not less than eight barrels 8. The upper top of the upper top assembly is hinged with a number of push rods 14 matching the number of barrels 8. The push rods 14 extend to the interior of the barrels 8. The upper top of the upper top assembly is also provided with a push rod extending to the top of the operating table 1. A lifting plate 24 is fixed on the top of the lifting plate 24, and filling heads 25 corresponding to the number of the barrel body 8 are installed on the lifting plate 24. A piston 15 with the same inner diameter as the barrel body 8 is fixed on the top of the push rod 14. A liquid outlet pipe 16 is fixedly connected to the top of the barrel body 8, and a connecting block 17 is installed at the liquid outlet end of the liquid outlet pipe 16. The connecting block 17 is a three-way block, and non-return valves 18 are installed on the top and bottom of the connecting block 17. The two non-return valves 18 are set in the same direction. The non-return valve 18 at the top is connected to the filling head 25, and the non-return valve 18 at the bottom is connected to the box for storing lubricant.

[0018] When the bottle is filled with the filling agent, the bottle body is moved to the bottom of the filling head, and the upper push assembly respectively mobilizes the push rod and the push column to complete the up and down movement. Therefore, when the push column is lifted, the bottle body can move to the bottom of the filling head, and then move downward by the gravity of the push column itself, so that the bottom end of the filling head extends to the inside of the bottle body and then to the platform. During the lifting process, the push rod is pushed up by the piston to squeeze out the barrel lubricant, and the lubricant is introduced into the filling head through the liquid outlet pipe, the connecting block and the upper one-way valve. The filling of the lubricant is completed in cooperation with the lifting of the filling head. When the piston is reset, it will cooperate with the lower one-way valve to introduce the externally stored lubricant into the barrel to complete the replenishment of the lubricant. At the same time, it can also be automated, and the operation of filling multiple bottles can be completed through multiple filling heads. Therefore, the filling efficiency can be effectively improved, and the contamination of the lubricant can also be avoided.

[0019] There are two side frames 3 installed on both the front and rear sides of the conveying device 2, and a rod body 4 is inserted on the side frame 3. The two rod bodies 4 on the same side are fixedly connected to the baffle 6 on the same side, and the top of the side frame 3 is threaded with a bolt 5. Two propulsion cylinders 35 are installed on the front of the conveying device 2. The top end of the propulsion cylinder 35 is fixed with a stopper 36. The stopper 36 is Z-shaped, and one end can extend to the top of the conveying device 2. The distance between the two baffles can be adjusted by the rod body, so that bottles of different sizes can be guided to be transported stably. The rod body can be locked by tightening the bolts, and then under the action of the propulsion cylinder and the stopper, the bottles on the conveying device can be limited and waited.

[0020] like Figure 2 and 3 In the direction shown, the upper top assembly includes a rotating shaft seat 9 installed on the inner top wall and the inner bottom wall of the operating table 1, and a driving device 26 is installed on the inner bottom wall of the operating table 1 and is transmission-connected to the lower rotating shaft seat 9. An eccentric disk 10 is fixed to the left end of the rotating shaft of the rotating shaft seat 9, a connecting rod 11 is hinged to the left side of the eccentric disk 10, a connecting plate 12 is hinged to the tail end of the connecting rod 11, and the upper end of the connecting plate 12 is fixedly connected to the left side of the rotating shaft of the upper rotating shaft seat 9, and a top plate 13 matching the number of the barrel body 8 is fixed to the outer side of the rotating shaft of the upper rotating shaft seat 9, and the top rod 14 is hinged to the top plate 13. The driving device drives the lower rotating shaft seat to rotate, thereby causing the eccentric disk to rotate. One end of the eccentric disk is hinged to the connecting rod, one end of the connecting rod is hinged to the connecting plate, and one end of the connecting plate is hinged to one end of the upper rotating shaft seat, thereby realizing linkage. Therefore, it can drive the rotating shaft of the upper rotating shaft seat to reciprocate, thereby causing the top plate to reciprocate synchronously, and the top plate moves in a fan-shaped manner, thereby driving the top plate to reciprocate up and down, and completing the function of squeezing and pumping materials through the piston.

[0021] The upper push assembly also includes two vertical plates 19 fixed on the inner bottom wall of the operating table 1, a seesaw 21 is hinged on the top of the left side of the vertical plate 19, a guide wheel 22 is installed on the right side of the seesaw 21, two eccentric plates 20 are fixed on the outer side of the rotating shaft of the rotating shaft seat 9, and the outer ring of the eccentric plate 20 is in contact with the corresponding guide wheel 22. There are two top columns 23, and the bottom of each of them is provided with a pulley in contact with the seesaw 21. When the above-mentioned driving device drives the lower rotating shaft seat to rotate, it can also drive the eccentric plate to rotate, so that the seesaw can be pushed up by the eccentric plate. When the seesaw is lifted up, it also drives the top column to push up, so that the filling head can be driven to rise and fall, so that the filling head is inserted into the bottle body, and the lubricant is introduced into the bottle body after the lifting is completed, which can effectively avoid splashing during filling and causing excessive internal bubbles, and under the action of the pulley and guide wheel, the lifting and lowering can be smooth.

[0022] In addition, two groups of air guide tubes 31 are installed on the table of the operating table 1, and a lifting plate 24 is also fixed on the outer side of the other top column 23, and the lifting plate 24 is installed with a blowing tube 28 connected with one of the air guide tubes 31 and matching the number of filling heads 25, and a cover block 29 is fixed on the outer side of the blowing tube 28, the bottom of the cover block 29 is on the same horizontal plane as the bottom of the blowing tube 28, and a side hole 30 connected with another air guide tube 31 is opened on the outer side of the cover block 29. When the conveying device conveys the bottle body to the bottom of the cover block, when the lower rotating shaft seat rotates, the other eccentric plate rotates at the same time, thereby lifting and lowering the corresponding rocker, so that the cover block can be driven by the top column and the lifting plate to cover and separate the bottle mouth, when covering, the air guide tube cooperates with the blowing tube to guide air into the bottle body, and the other air guide tube cooperates with the side hole to realize air suction inside, so that dust and other impurities inside the bottle body can be cleaned conveniently and quickly, improving the quality of the product.

[0023] The working principle of the above embodiment is:

[0024] First, adjust the distance between the baffles according to the size of the bottle. When the conveying device drives the bottle to be transported between the two baffles, the driving device operates to mobilize the lower shaft seat to rotate, and the shaft seat simultaneously mobilizes the two eccentric plates and the eccentric disc to rotate. The eccentric plate lifts the rocker plate by cooperating with the guide wheel, so that the two top columns are synchronously pushed up and moved down. Under the action of the lifting plate, the filling head and the cover block can be driven to move up and down, so that when the bottle is under the cover block, the cover block can cover the bottle cover, and through the cooperation with the air guide pipe, the air blowing pipe is blown inwardly and the side hole is sucked out to the outside, so as to realize the cleaning of the inside of the bottle. After the cleaning is completed, it is reset and lifted, and the conveying device continues to operate. During the operation, the propulsion cylinder will also drive the gear rod to be ejected, thereby limiting the bottle body, and at the same time, the bottle body can also wait to enter the next process. When the bottle body is transported to the bottom of the filling head, according to the lifting and lowering of the lifting plate, the filling head is inserted into The upper rotating shaft seat will also move with it, thereby driving the top plate to push up, so that the top rod will also push up, and the top rod will push the piston to move in the barrel body, so that the lubricant inside the barrel body can be squeezed out, and the lubricant is introduced into the filling head through the liquid outlet pipe, the connecting block and the upper one-way valve to complete the filling. In the filling process, the filling head is lifted up to effectively reduce the waste of lubricant splashing and the excessive internal bubbles that affect the quality. Then, when the piston retreats, suction will be generated inside the barrel body, and the cooperation between the lower one-way valve, the liquid outlet pipe and the connecting block can introduce the externally stored lubricant into the barrel body to complete the loading. Therefore, it can realize automated multi-group filling to improve production efficiency, and at the same time, it can also avoid pollution caused by the bottle body or lubricant to affect the quality.

[0025] The entire workflow is completed, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0026] It should be noted that in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or equipment. In the absence of further restrictions, the elements defined by the statement "comprise one..." do not exclude the presence of other identical elements in the process, method, article or equipment including the elements.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A filling device for conductive water-soluble lubricant, characterized in that: The invention comprises an operating table (1), a conveying device (2) and a mounting frame (7) installed on the operating table (1), and an upper top assembly, wherein baffles (6) are installed on both sides of the conveying device (2), a plurality of barrels (8) are fixed on the top of the mounting frame (7), a top end of the upper top assembly is hingedly connected with a top rod (14) extending to the inside of the barrel (8), and a top column (23) extending to the top of the operating table (1), a lifting plate (24) is fixed on the top of the top column (23), and the lifting plate The barrel (24) is provided with a filling head (25) whose number corresponds to that of the barrel (8), a piston (15) is fixed to the top of the push rod (14), the top of the barrel (8) is connected to a liquid outlet pipe (16), a connecting block (17) is installed at the liquid outlet end of the liquid outlet pipe (16), and one-way valves (18) are installed at the top and bottom of the connecting block (17), one of the one-way valves (18) is connected to the filling head (25), and the other one-way valve (18) is connected to a box for storing lubricant.

2. A filling device for conductive water-soluble lubricant according to claim 1, characterized in that: The upper top assembly comprises a rotating shaft seat (9) installed on the inner top wall and the inner bottom wall of the operating table (1), and a driving device (26) connected to the rotating shaft seat (9) below; an eccentric disc (10) is fixed to one end of the rotating shaft of the rotating shaft seat (9); a connecting rod (11) is hinged to one side of the eccentric disc (10); a connecting plate (12) is hinged to one end of the connecting rod (11); one end of the connecting plate (12) is fixedly connected to the rotating shaft of the upper rotating shaft seat (9); a plurality of top plates (13) are fixed to the outer side of the rotating shaft of the upper rotating shaft seat (9); and the top rod (14) is hinged to the top plate (13).

3. A filling device for conductive water-soluble lubricant according to claim 2, characterized in that: The upper top assembly also includes two vertical plates (19) fixed on the inner bottom wall of the operating table (1), a seesaw (21) is hinged on the top of one side of the vertical plate (19), a guide wheel (22) is arranged on one side of the seesaw (21), two eccentric plates (20) are fixed on the outer side of the rotating shaft of the rotating shaft seat (9), the outer ring of the eccentric plate (20) is in contact with the guide wheel (22), and there are two top columns (23), and the bottom of each of the top columns is provided with a pulley in contact with the seesaw (21).

4. A filling device for conductive water-soluble lubricant according to claim 3, characterized in that: Two groups of air guide tubes (31) are installed on the operating table (1), and a lifting plate (24) is also fixed on the outer side of the other top column (23). A plurality of air blowing tubes (28) connected to one of the air guide tubes (31) are installed on the lifting plate (24). A cover block (29) is fixed on the outer side of the air blowing tube (28), and a side hole (30) connected to another air guide tube (31) is opened on the cover block (29).

5. The filling device of a conductive water-soluble lubricant according to claim 1, characterized in that: A plurality of side frames (3) are respectively installed on both sides of the conveying device (2), a rod body (4) connected to a baffle (6) is passed through the side frame (3), and a bolt (5) is threadedly connected to the top of the side frame (3).

6. A filling device for conductive water-soluble lubricant according to claim 5, characterized in that: Two propulsion cylinders (35) are installed on one side of the conveying device (2), and a gear lever (36) is fixed to the ejection end of the propulsion cylinder (35).