Fiber spinning device
By designing the processing mechanism and filtering mechanism in the spinning device, multiple filtration of the spinning liquid is solved, and the problem of poor filtration of the spinning liquid in the prior art is achieved, and the spinning liquid is efficiently removed and the spinning liquid is ensured. Stability and quality of the silk process.
Patent Information
- Application Number
- CN202421135106.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing spinning device has poor filtration effect before spinning the spinning liquid, resulting in solid debris, undissolved polymers, gels, etc. in the spinning liquid, causing broken wires or blockage of the spinning plate.
A fiber spinning device is designed, including a processing mechanism and a filter mechanism. The processing mechanism consists of a liquid storage tank, a liquid pump, a liquid extraction tube, a liquid delivery tube, a filter box, an electric heating tube, a rotating shaft, a drive motor and a circulation piece, which is used to perform multiple filtration of the spinning liquid. The filter mechanism includes a filter mesh plate, a fixed filter hole plate, an adjustment rod, a rotary filter hole plate, a driven bevel gear, a servo motor, a connecting shaft and a driving bevel gear. By adjusting the filter hole diameter and position of the filter layer, efficient impurities are achieved. Remove.
Through multiple filtration, the purity of the spinning liquid is significantly improved, and the occurrence of broken wires and spinneret blockages during the spinning process is reduced, ensuring the continuous, uniform and high quality of the spinning liquid, and meeting the requirements of the spinning process.
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Figure CN222455321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spinning devices, in particular to a fiber spinning device. Background Art
[0002] The spinning device refers to the equipment used to convert polymer solution or melt into fiber. It plays an important role in the production process of carbon fiber. In the production process of carbon fiber, the spinning device is usually used to convert carbon source polymers such as polyacrylonitrile into carbon fiber precursor through a specific process.
[0003] As disclosed in Chinese Patent Publication No. (CN213172712U), a carbon fiber wet spinning device includes a coagulation tank, in which a spinneret and a first traction roller are arranged in sequence along the traveling direction of the precursor, and at least three feed ports of the same size are opened on the spinneret, and each of the feed ports is connected to a precision metering pump. The advantage of this utility model is that the linear density fluctuation during the spinning process of the carbon fiber precursor is reduced.
[0004] However, as in the above patent, there is still a problem of poor filtering effect of the spinning liquid before spinning of the spinning device. The carbon fiber exists in the form of spinning liquid before spinning preparation, and is sprayed out and cooled through the spinneret to form fiber filaments. The purity of the spinning liquid determines the quality of the carbon fiber. Failure to perform efficient filtration will cause the spinning liquid to contain solid impurities, undissolved polymers, gels, etc., which will cause broken filaments or spinneret blockage in the subsequent spinning process. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a fiber spinning device having the advantages of good spinning filtration effect, etc., and solves the problem in the prior art that the filtration effect of the spinning liquid before spinning of the spinning device is poor.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fiber spinning device, comprising a spinning machine body, the upper surface of the spinning machine body is provided with a processing mechanism for filtering the spinning solution, and the inner wall of the processing mechanism is provided with a filtering mechanism for multiple filtering of the spinning solution;
[0007] The processing mechanism includes a liquid storage tank, a first liquid pump, a liquid extraction pipe, a liquid delivery pipe, a filter box, an electric heating tube, a rotating shaft, a driving motor and a circulation component. The liquid storage tank is fixed to the upper surface of the spinning machine body, the first liquid pump is fixed to the upper surface of the liquid storage tank, one end of the liquid extraction pipe is connected to the feed end of the first liquid pump, and the other end of the liquid extraction pipe is connected to the liquid storage tank, the liquid delivery pipe is connected to the liquid outlet end of the first liquid pump, the filter box is fixed to the upper surface of the spinning machine body, the electric heating tube is fixed to the inner bottom wall of the filter box, the two ends of the rotating shaft are rotatably connected to the left and right inner walls of the filter box through bearings, the driving motor is fixed to the right side of the filter box, and the outer side of the output shaft of the driving motor is fixedly connected to the rotating shaft, and the circulation component is arranged on the left side of the filter box to circulate and filter the spinning liquid.
[0008] Furthermore, the circulation component includes a second liquid pump fixed on the left side of the filter box, a circulation pipe connected to the bottom wall of the filter box is fixed to the feed end of the second liquid pump, and a liquid return pipe is connected to the liquid storage end of the second liquid pump.
[0009] Furthermore, a plurality of stirring blades evenly distributed along the length direction of the rotating shaft are fixed to the outer side of the rotating shaft.
[0010] Furthermore, the bottom end of the liquid delivery pipe penetrates and extends to the inner top wall of the filter box, and the top end of the liquid return pipe penetrates and extends to the inner top wall of the filter box.
[0011] Further, the filtering mechanism includes a filter screen plate, a fixed filter screen plate, an adjusting rod, a rotating filter screen plate, a driven bevel gear, a servo motor, a connecting shaft and a driving bevel gear. The filter screen plate is fixed to the inner wall of the filter box, the fixed filter screen plate is fixed to the inner wall of the filter box and is located below the filter screen plate, a rotating hole is provided on the upper surface of the fixed filter screen plate, and the adjusting rod is rotatably connected to the inner wall of the rotating hole, the rotating filter screen plate is fixed to the bottom end of the adjusting rod, and the upper surface of the rotating filter screen plate is fitted with the lower surface of the fixed filter screen plate, the top end of the adjusting rod passes through and extends to the top of the filter box and is fixed to the driven bevel gear, the servo motor is fixed to the upper surface of the filter box, the connecting shaft is fixed to the outer side of the servo motor output shaft, the driving bevel gear is fixed to the left end of the connecting shaft, and the driving bevel gear is meshed and connected with the driven bevel gear.
[0012] Furthermore, the diameter of the rotating filter plate is equal to the diameter of the fixed filter plate, and the diameter of the filter holes of the rotating filter plate is smaller than the diameter of the filter holes of the fixed filter plate.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] 1. The fiber spinning device is provided with a processing mechanism. The liquid storage tank is used as a storage container for the spinning liquid. The first liquid pump is responsible for extracting the spinning liquid from the liquid storage tank. The liquid extraction pipe forms a conveying channel for the spinning liquid. The liquid delivery pipe delivers the spinning liquid to the filter box. The filter box is equipped with a filtering mechanism responsible for filtering the spinning liquid. The electric heating tube is used to heat the spinning liquid to meet the temperature requirements of a specific spinning process. The driving motor drives the rotating shaft to rotate to realize the stirring function of the stirring blade, so as to cooperate with the electric heating tube to heat the spinning liquid and discharge the bubbles in the spinning liquid to improve the subsequent spinning quality, etc. The circulation part can realize continuous filtration.
[0015] 2. The fiber spinning device is provided with a filtering mechanism to extract spinning liquid from a liquid storage tank and transport it to a filter box through a liquid extraction pipe. The filter screen plate serves as a primary filtering layer to intercept larger particles. The fixed filter plate is located below the filter screen plate and has filter holes of a certain diameter for further filtering smaller impurities. The filter layer can be adjusted by rotating the filter screen plate. The filter hole diameter is smaller than that of the fixed filter plate. The position of the filter layer can be adjusted by adjusting the adjusting rod to change the filtering accuracy. The impurities in the spinning liquid can be removed efficiently, and a continuous, uniform, high-quality spinning liquid can be provided to meet the requirements of the spinning process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the processing mechanism of the utility model;
[0018] Figure 3 This is a schematic diagram of the filtering mechanism of the utility model;
[0019] Figure 4 It is a partial schematic diagram of the filtering mechanism of the utility model.
[0020] In the figure: 1 spinning machine body, 2 processing mechanism, 21 liquid storage tank, 22 first liquid pump, 23 liquid extraction pipe, 24 liquid delivery pipe, 25 filter box, 26 electric heating pipe, 27 rotating shaft, 28 driving motor, 29 circulation part, 291 second liquid pump, 292 circulation pipe, 293 return liquid pipe, 210 stirring plate, 3 filtering mechanism, 31 filter screen plate, 32 fixed filter hole plate, 33 adjusting rod, 34 rotating filter hole plate, 35 driven bevel gear, 36 servo motor, 37 connecting shaft, 38 driving bevel gear. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1 A fiber spinning device in this embodiment includes a spinning machine body 1, the upper surface of the spinning machine body 1 is provided with a processing mechanism 2 for filtering the spinning solution, and the inner wall of the processing mechanism 2 is provided with a filtering mechanism 3 for multiple filtering of the spinning solution.
[0023] See also Figure 2 In order to pre-treat the carbon fiber spinning, the processing mechanism 2 in this embodiment includes a liquid storage tank 21, a first liquid pump 22, a liquid extraction pipe 23, a liquid delivery pipe 24, a filter box 25, an electric heating pipe 26, a rotating shaft 27, a driving motor 28 and a circulation part 29. The liquid storage tank 21 is fixed to the upper surface of the spinning machine body 1, the first liquid pump 22 is fixed to the upper surface of the liquid storage tank 21, one end of the liquid extraction pipe 23 is connected to the feed end of the first liquid pump 22, and the other end of the liquid extraction pipe 23 is connected to the liquid storage tank 21, the liquid delivery pipe 24 is connected to the liquid outlet end of the first liquid pump 22, and the filter box 25 is fixed to the upper surface of the spinning machine body 1. The liquid storage tank 21 serves as a storage container for the spinning solution. The first liquid pump 22 is responsible for extracting the spinning solution from the liquid storage tank 21, and forming a delivery channel for the spinning solution through the liquid extraction pipe 23. The liquid delivery pipe 24 delivers the spinning liquid to the filter box 25, the electric heating pipe 26 is fixed to the inner bottom wall of the filter box 25, and the filter mechanism 3 is installed inside the filter box 25, which is responsible for filtering the spinning liquid. The two ends of the rotating shaft 27 are rotatably connected to the left and right inner walls of the filter box 25 through bearings. The electric heating pipe 26 is used to heat the spinning liquid to meet the temperature requirements of a specific spinning process. The driving motor 28 is fixed to the right side of the filter box 25, and the outer side of the output shaft of the driving motor 28 is fixedly connected to the rotating shaft 27. The driving motor 28 drives the rotating shaft 27 to rotate, thereby realizing the stirring function of the stirring blade 210, so as to cooperate with the electric heating pipe 26 to heat the spinning liquid and discharge the bubbles in the spinning liquid to improve the subsequent spinning quality, etc. The circulation part 29 is arranged on the left side of the filter box 25 to circulate and filter the spinning liquid.
[0024] The circulation component 29 includes a second liquid pump 291 fixed on the left side of the filter box 25, a circulation pipe 292 connected to the inner bottom wall of the filter box 25 is fixed at the feed end of the second liquid pump 291, and a return liquid pipe 293 is connected to the liquid storage end of the second liquid pump 291. The circulation component 29 includes the second liquid pump 291 and the circulation pipe 292, which are responsible for circulating the filtered spinning liquid back to the filter box 25 or the liquid storage tank 21 to achieve continuous filtration.
[0025] In this embodiment, a plurality of stirring blades 210 evenly distributed along the length direction of the rotating shaft 27 are fixed to the outer side of the rotating shaft 27, the bottom end of the liquid supply pipe 24 passes through and extends to the inner top wall of the filter box 25, and the top end of the liquid return pipe 293 passes through and extends to the inner top wall of the filter box 25.
[0026] See also Figure 3-4 In order to perform multiple filtration on the carbon fiber spinning solution, the filtering mechanism 3 in this embodiment includes a filter screen plate 31, a fixed filter screen plate 32, an adjusting rod 33, a rotating filter screen plate 34, a driven bevel gear 35, a servo motor 36, a connecting shaft 37 and an active bevel gear 38. The filter screen plate 31 is fixed to the inner wall of the filter box 25, and the spinning solution is extracted from the liquid storage tank 21 and transported to the filter box 25 through the liquid extraction pipe 23. The filter screen plate 31 serves as a primary filtering layer to intercept larger particles. The fixed filter screen plate 32 is fixed to the inner wall of the filter box 25 and is located below the filter screen plate 31. The fixed filter screen plate 32 is located below the filter screen plate 31 and has filter holes of a certain diameter for further filtering smaller impurities. A rotating hole is opened on the upper surface of the fixed filter screen plate 32, and the adjusting rod 33 is rotatably connected to the inner wall of the rotating hole. The movable filter hole plate 34 is fixed to the bottom end of the adjusting rod 33, and the upper surface of the rotating filter hole plate 34 is fitted with the lower surface of the fixed filter hole plate 32. The top end of the adjusting rod 33 passes through and extends to the top of the filter box 25 and is fixed to the driven bevel gear 35. The servo motor 36 is fixed to the upper surface of the filter box 25. The adjusting rod 33 is driven by the servo motor 36 to rotate to adjust the distance between the rotating filter hole plate 34 and the fixed filter hole plate 32 to achieve different filtering accuracy settings. The connecting shaft 37 is fixed to the outer side of the output shaft of the servo motor 36, and the driving bevel gear 38 is fixed to the left end of the connecting shaft 37, and the driving bevel gear 38 is meshed and connected with the driven bevel gear 35. The servo motor 36 provides power to drive the driven bevel gear 35 to rotate through the connecting shaft 37 and the driving bevel gear 38, thereby realizing the rotation of the adjusting rod 33.
[0027] In this embodiment, the diameter of the rotating filter plate 34 is equal to the diameter of the fixed filter plate 32. The filter hole diameter of the rotating filter plate 34 is smaller than the filter hole diameter of the fixed filter plate 32. The rotating filter plate 34 can adjust the filter layer, and its filter hole diameter is smaller than the fixed filter plate 32. The position of the rotating filter plate 34 is adjusted by the adjusting rod 33 to change the filtering accuracy, so as to efficiently remove impurities in the spinning solution.
[0028] The working principle of the above embodiment is:
[0029] (1) When used for pre-treatment of carbon fiber spinning, the liquid storage tank 21 is used as a storage container for the spinning liquid, the first liquid pump 22 is responsible for extracting the spinning liquid from the liquid storage tank 21, and a liquid extraction pipe 23 forms a conveying channel for the spinning liquid. The liquid delivery pipe 24 delivers the spinning liquid to the filter box 25. The filter box 25 is equipped with a filter mechanism 3, which is responsible for filtering the spinning liquid. The electric heating tube 26 is used to heat the spinning liquid to meet the temperature requirements of a specific spinning process. The driving motor 28 drives the rotating shaft 27 to rotate to realize the stirring function of the stirring blade 210, so as to cooperate with the electric heating tube 26 to heat the spinning liquid and discharge the bubbles in the spinning liquid to improve the subsequent spinning quality. The circulation part 29 includes a second liquid pump 291 and a circulation pipe 292, which is responsible for circulating the filtered spinning liquid back to the filter box 25 or the liquid storage tank 21 to achieve continuous filtration.
[0030] (2) When the carbon fiber spinning solution is subjected to multiple filtration, the spinning solution is extracted from the liquid storage tank 21 and transported to the filter box 25 through the liquid extraction pipe 23. The filter screen plate 31 serves as a primary filtration layer to intercept larger particles. The fixed filter plate 32 is located below the filter screen plate 31 and has filter holes of a certain diameter for further filtering smaller impurities. The servo motor 36 provides power to drive the driven bevel gear 35 to rotate through the connecting shaft 37 and the active bevel gear 38, thereby realizing the rotation of the adjusting rod 33. The adjusting rod 33 can be rotated by the drive of the servo motor 36 to adjust the distance between the rotating filter plate 34 and the fixed filter plate 32 to achieve different filtering precisions. The rotating filter plate 34 can adjust the filter layer, and its filter hole diameter is smaller than that of the fixed filter plate 32. Its position is adjusted by the adjusting rod 33 to change the filtering precision, so as to efficiently remove impurities in the spinning solution.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0032] The standard parts used in this application document can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in this field. Therefore, this application document will no longer explain the control method and circuit connection in detail.
[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. A fiber spinning device, comprising a spinning machine body (1), characterized in that: The upper surface of the spinning machine body (1) is provided with a processing mechanism (2) for filtering the spinning solution, and the inner wall of the processing mechanism (2) is provided with a filtering mechanism (3) for multiple filtering of the spinning solution; The processing mechanism (2) comprises a liquid storage tank (21), a first liquid pump (22), a liquid extraction pipe (23), a liquid delivery pipe (24), a filter box (25), an electric heating pipe (26), a rotating shaft (27), a driving motor (28) and a circulation member (29), wherein the liquid storage tank (21) is fixed to the upper surface of the spinning machine body (1), the first liquid pump (22) is fixed to the upper surface of the liquid storage tank (21), one end of the liquid extraction pipe (23) is connected to the feed end of the first liquid pump (22), and the other end of the liquid extraction pipe (23) is connected to the liquid storage tank (21), and the liquid delivery pipe (24) is connected to the filter box (25), and the electric heating pipe (26) is fixed to the upper surface of the spinning machine body (1). The tube (24) is connected to the liquid outlet end of the first liquid pump (22), the filter box (25) is fixed to the upper surface of the spinning machine body (1), the electric heating tube (26) is fixed to the inner bottom wall of the filter box (25), the two ends of the rotating shaft (27) are rotatably connected to the left and right inner walls of the filter box (25) through bearings, the driving motor (28) is fixed to the right side of the filter box (25), and the outer side of the output shaft of the driving motor (28) is fixedly connected to the rotating shaft (27), and the circulation member (29) is arranged on the left side of the filter box (25) to circulate and filter the spinning solution.
2. A fiber spinning device according to claim 1, characterized in that: The circulation member (29) comprises a second liquid pump (291) fixed on the left side of the filter box (25); a circulation pipe (292) connected to the inner bottom wall of the filter box (25) is fixed at the feed end of the second liquid pump (291); and a liquid storage end of the second liquid pump (291) is connected to a liquid return pipe (293).
3. A fiber spinning device according to claim 2, characterized in that: A plurality of stirring blades (210) evenly distributed along the length direction of the rotating shaft (27) are fixed to the outer side of the rotating shaft (27).
4. A fiber spinning device according to claim 2, characterized in that: The bottom end of the liquid delivery pipe (24) penetrates and extends to the inner top wall of the filter box (25), and the top end of the liquid return pipe (293) penetrates and extends to the inner top wall of the filter box (25).
5. A fiber spinning device according to claim 1, characterized in that: The filtering mechanism (3) comprises a filter screen plate (31), a fixed filter screen plate (32), an adjusting rod (33), a rotating filter screen plate (34), a driven bevel gear (35), a servo motor (36), a connecting shaft (37) and a driving bevel gear (38); the filter screen plate (31) is fixed to the inner wall of the filter box (25); the fixed filter screen plate (32) is fixed to the inner wall of the filter box (25) and is located below the filter screen plate (31); a rotating hole is formed on the upper surface of the fixed filter screen plate (32); the adjusting rod (33) is rotatably connected to the inner wall of the rotating hole; the rotating filter screen plate (31) is provided with a rotating hole. The plate (34) is fixed to the bottom end of the adjusting rod (33), and the upper surface of the rotating filter plate (34) is in contact with the lower surface of the fixed filter plate (32). The top end of the adjusting rod (33) penetrates and extends to the top of the filter box (25) and is fixed to the driven bevel gear (35). The servo motor (36) is fixed to the upper surface of the filter box (25). The connecting shaft (37) is fixed to the outer side of the output shaft of the servo motor (36). The driving bevel gear (38) is fixed to the left end of the connecting shaft (37), and the driving bevel gear (38) is meshed and connected with the driven bevel gear (35).
6. A fiber spinning device according to claim 5, characterized in that: The diameter of the rotating filter plate (34) is equal to the diameter of the fixed filter plate (32), and the filter hole diameter of the rotating filter plate (34) is smaller than the filter hole diameter of the fixed filter plate (32).
Citation Information
Patent Citations
Carbon fiber wet spinning device
CN213172712U