Embossing and cutting device for carpet processing

By designing an integrated embossing and segmentation device for carpet processing, the problem of multiple processes required for embossing and segmentation in existing carpet production is solved, and the carpet production efficiency and cost savings are achieved.

CN222455572UActive Publication Date: 2025-02-11HUITAI TEXTILE CO LTD
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Patent Information

Application Number
CN202420917708.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-11
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing carpet needs to be embossed first and then divided during the production process, which requires multiple processes, consumes a lot of manpower and time, and has low production efficiency.

Method used

Design an embossing and segmentation device for carpet processing. The device is divided simultaneously during the embossing process. Through the combination of machine tools, embossing devices, segmentation devices and discharge devices, the embossing and segmentation of carpets are integrated. operate. The number and position of the split wheels can be adjusted according to the requirements.

Benefits of technology

It greatly improves carpet production efficiency, saves time and cost, and reduces manual operation, allowing flexible adjustment of segmented width and quantity according to needs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222455572U_ABST
    Figure CN222455572U_ABST
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Abstract

The utility model relates to the technical field of carpet production and processing. An embossing and cutting device for carpet processing comprises a machine tool, an embossing device is arranged on the right side of the machine tool, a conveying belt is horizontally arranged on the machine tool, the right side of the machine tool is a feeding end, the left side of the machine tool is a discharging end, a supporting table is arranged in the machine tool, the supporting table supports the conveying belt above, and a cutting device is arranged on the left side of the machine tool. The cutting device comprises a plurality of position-adjustable cutting wheels erected at the discharging end of the left side of the machine tool, and a discharging device is further erected and installed on the left side of the machine tool. According to the embossing and cutting device for carpet processing, the carpet can be cut while embossing is conducted on the carpet, the production efficiency of the carpet is greatly improved, the time cost is saved, manual operation can be greatly reduced, and the width and the number of the whole cut carpet can be adjusted according to requirements.
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Description

Technical Field

[0001] The invention relates to the technical field of carpet production and processing, and in particular to an embossing and splitting device for carpet processing. Background Art

[0002] With the development of economy, people's living standards are gradually improved, and carpets are used more and more widely in people's daily life. Many different types of carpets are produced according to different occasions and functions.

[0003] In the current carpet production process, the entire carpet is usually embossed first, and then the embossed carpet is divided into several strips. The production process requires multiple steps, is time-consuming and costly, and has low production efficiency. Therefore, there is a need for improvement. Summary of the invention

[0004] The present invention provides an embossing and splitting device for carpet processing, which can emboss the carpet and split the carpet at the same time, greatly increasing the production efficiency of the carpet, saving time and cost, and greatly reducing manual operations, and can adjust the width and number of carpet splits according to needs; it solves the technical problem that the current carpet production process is usually embossed first and then split, which requires multiple processes, is labor-intensive and time-consuming, and has low production efficiency.

[0005] The above technical problems of the present invention are solved by the following technical solutions: an embossing and splitting device for carpet processing, comprising a machine tool, an embossing device is arranged on the right side of the machine tool, a conveyor belt is arranged horizontally on the machine tool, the right side of the machine tool is a feeding end, the left side of the machine tool is a discharging end, a support platform is arranged in the machine tool, the support platform provides support for the conveyor belt above, a splitting device is arranged on the left side of the machine tool, the splitting device includes a plurality of splitting wheels with adjustable positions mounted on the discharging end of the left side of the bed, and a discharging device is also mounted on the left side of the machine tool. During operation, one end of the carpet is introduced from the right side of the machine tool, and is discharged from the discharging device through the embossing device, the splitting device and the discharging device in sequence. The embossing device cooperates with the conveyor belt and the support platform to perform embossing processing on the entire undivided carpet. The embossing device can cooperate with the discharging device and the conveyor belt to achieve interval embossing. The splitting device can split the passing carpet at a fixed position, and the number and position of the splitting wheels can be adjusted according to actual production needs.

[0006] Preferably, the splitting device comprises a splitting bracket fixed on the left side of the machine tool, a positioning plate with an adjustable angle is provided on the splitting bracket, and the splitting wheel is mounted on the positioning plate. The positioning plate is rotatably mounted on the splitting bracket, and the angle of the positioning plate can be rotatably adjusted. The splitting wheel is mounted on the positioning plate, and the inclination angle of the splitting wheel can be adjusted by adjusting the angle of the positioning plate, so that it is easy to adjust according to needs.

[0007] Preferably, the two ends of the positioning plate are rotatably mounted on the split bracket via a rotating shaft, and a handle connected to the positioning plate is provided on one side of the split bracket. The positioning plate is rotatably mounted on the split bracket via a rotating shaft, and the angle of the split wheel can also be adjusted by rotating the handle to adjust the angle of the positioning plate.

[0008] Preferably, the positioning plate is provided with a plurality of detachable mounting plates, the splitting wheel is fixed on the mounting plate, the positioning plate is provided with a plurality of positioning holes, and the mounting plate is provided with a plurality of positioning bolts matched with the positioning holes. The splitting wheel is mounted on the mounting plate, and the number and spacing of the mounting plates on the positioning plate can be adjusted according to demand by matching the positioning bolts with the positioning holes, thereby adjusting the position and number of the splitting wheels.

[0009] Preferably, the mounting plate is fixedly connected to the split wheel by locking bolts. The split wheel is mounted on the mounting plate by locking bolts and can be freely installed or disassembled according to needs.

[0010] Preferably, the discharging device comprises a discharging guide rod and a winding drum mounted on the left side of the machine tool, and the winding drum and the discharging guide rod are staggered in height. The dividing wheel can divide the passing carpet at a fixed position, and the divided carpet is wound on the winding drum through the discharging guide rod for winding and storage.

[0011] Preferably, a detachable feeding reel is provided on the right side of the machine tool. When working, the undivided whole carpet is wound on the feeding reel on the right side of the machine tool, and one end of the carpet is led out from the feeding reel to the conveyor belt and transported to the left discharge end.

[0012] Therefore, the embossing and splitting device for carpet processing of the present invention has the following advantages: the carpet can be split while being embossed, which greatly increases the production efficiency of the carpet, saves time and cost, and can greatly reduce manual operations. The number and spacing of the splitting wheels can be adjusted according to needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model is a three-dimensional structural schematic diagram of an embossing and splitting device for carpet processing.

[0014] Figure 2 yes Figure 1 Schematic diagram of the top view structure.

[0015] Figure 3 yes Figure 1 Schematic diagram of the main structure.

[0016] Figure 4 yes Figure 1 Schematic diagram of the main cross-sectional structure.

[0017] Figure 5 yes Figure 1 Schematic diagram of the right view structure.

[0018] In the figure, there are machine tool 1, conveyor belt 2, embossing device 3, support platform 4, feed reel 5, dividing bracket 6, positioning plate 7, handle 8, positioning hole 9, mounting plate 10, positioning bolt 11, dividing wheel 12, locking bolt 13, discharge guide rod 14, and take-up reel 15. DETAILED DESCRIPTION

[0019] The technical solution of the invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0020] Example:

[0021] like Figure 1 and 2 As shown in Figures 3, 4 and 5, an embossing and splitting device for carpet processing includes a machine tool 1, a conveyor belt 2 is horizontally installed on the machine tool 1, an embossing device 3 is installed above the conveyor belt 2 on the right side of the machine tool 1, and the right side of the machine tool 1 is a feeding end and the left side is a discharging end.

[0022] A support platform 4 is installed on the inner side of the conveyor belt 2 of the machine tool 1, and the support platform 4 provides support for the conveyor belt 2 above. A detachable feeding reel 5 is installed on the right side of the machine tool 1.

[0023] A splitting device is installed at the left discharge end of the machine tool 1, and the splitting device includes a splitting bracket 6 mounted on the left side of the machine tool 1, and a positioning plate 7 with an adjustable angle is rotatably mounted on the splitting bracket 6. Both ends of the positioning plate 7 are rotatably mounted on the splitting bracket 6 through a rotating shaft, and a handle 8 connected to the positioning plate 7 is provided on one side of the splitting bracket 6.

[0024] A plurality of positioning holes 9 are formed on the positioning plate 7 , and three detachable mounting plates 10 are mounted on the positioning plate 7 . Two positioning bolts 11 matching the positioning holes 9 are mounted on the mounting plates 10 .

[0025] A detachable dividing wheel 12 is mounted on each mounting plate 10 . The dividing wheel 12 extends obliquely downward along the positioning plate 7 to the surface of the conveyor belt 2 . The dividing wheel 12 is mounted on the mounting plate 10 by means of locking bolts 13 .

[0026] A discharging device is also installed on the left side of the machine tool 1, and the discharging device includes a discharging bracket mounted on the left side of the dividing bracket 6, the discharging bracket extends obliquely to the upper left, a discharging guide rod 14 is installed in the middle of the discharging bracket, and a winding drum 15 is rotatably mounted on the top of the discharging bracket.

[0027] During operation, an undivided whole carpet is wound around the feed reel 5 on the right side of the machine tool 1, and one end of the carpet is led out from the feed reel 5 to the conveyor belt 2 and transported to the left discharge end. The carpet first passes through the embossing device 3 for embossing. The rotation of the embossing device 3, the conveyor belt 2 and the winding reel 15 can be controlled by the system. When the embossing device 3 is pressed down on the surface of the carpet for embossing, the conveyor belt 2 and the winding reel 15 stop working. When the embossing device 3 is lifted up to stop embossing, the conveyor belt 2 and the winding reel 15 continue to rotate.

[0028] The number and spacing of the dividing wheels 12 on the left side of the machine tool 1 can be adjusted according to production requirements, and the angle of the dividing wheel 12 can also be adjusted by turning the handle 8 to adjust the angle of the positioning plate 7. The dividing wheel 12 can divide the passing carpet at a fixed position, and the divided carpet is wound on the winding drum 15 through the discharge guide rod 14.

Claims

1. An embossing and splitting device for carpet processing, comprising a machine tool, an embossing device is provided on the right side of the machine tool, and is characterized in that: A conveyor belt is horizontally arranged on the machine tool, the right side of the machine tool is the feeding end, the left side of the machine tool is the discharging end, a support platform is arranged inside the machine tool, the support platform provides support for the conveyor belt above, a splitting device is arranged on the left side of the machine tool, the splitting device includes several splitting wheels with adjustable positions mounted on the discharging end on the left side of the extra bed, and a discharging device is also mounted on the left side of the machine tool.

2. The embossing and splitting device for carpet processing according to claim 1, characterized in that: The splitting device comprises a splitting bracket fixed on the left side of the machine tool, a positioning plate with an adjustable angle is arranged on the splitting bracket, and a splitting wheel is mounted on the positioning plate.

3. The embossing and cutting device for carpet processing according to claim 2, characterized in that: The two ends of the positioning plate are rotatably mounted on the split bracket via a rotating shaft, and a handle connected to the positioning plate is provided on one side of the split bracket.

4. The embossing and cutting device for carpet processing according to claim 3, characterized in that: The positioning plate is provided with a plurality of detachable mounting plates, the split wheel is fixed on the mounting plate, a plurality of positioning holes are opened on the positioning plate, and a plurality of positioning bolts matched with the positioning holes are provided on the mounting plate.

5. The embossing and cutting device for carpet processing according to claim 4, characterized in that: The mounting plate and the split wheel are fixedly connected via locking bolts.

6. The embossing and cutting device for carpet processing according to claim 1, characterized in that: The discharging device comprises a discharging guide rod and a winding drum which are mounted on the left side of the machine tool. The winding drum and the discharging guide rod are installed in a staggered manner at high and low positions.

7. The embossing and cutting device for carpet processing according to claim 1, characterized in that: A detachable feeding reel is arranged on the right side of the machine tool.