Welded red copper elbow external member with mounting bracket and closed tail end
By designing a welded copper bent pipe kit with mounting bracket and closed end, the problems of reduced sealing, inconvenient disassembly and large fluid resistance of straight pipe connections in existing waterway pipeline systems are solved, and more efficient fluid transmission and improvement are achieved Stable structure.
Patent Information
- Application Number
- CN202421225449.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In existing waterway pipeline systems, the straight pipe connection has problems such as reduced sealing, inconvenient disassembly and assembly, high cost and large fluid resistance. Especially in the use of straight pipes in electrical appliances with limited space, there are many inconveniences.
A welded copper bent tube set with mounting bracket and end closed is designed, including copper bent tube body, mounting bracket, pipe joint and flange clamp, through the arc transition design of the bent section and the external support of the installation bracket , the reinforced connection and sealing functions of flange clamps solve the shortcomings of traditional straight pipes.
This design reduces fluid resistance and increases flow rate; provides stable support and reduces the risk of shedding; strengthens connection strength to prevent desoldering; and ensures fluid sealing through seals.
Smart Images

Figure CN222458815U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water heating pipe products, in particular to a welded copper elbow set with a mounting bracket and closed ends. Background Art
[0002] A pipeline is a device connected by pipes, pipe connectors and valves for transporting gas, liquid or fluid with solid particles. Usually, the fluid flows from the high pressure part of the pipeline to the low pressure part, and can also be transported by the fluid's own pressure or gravity. Pipelines are widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial devices.
[0003] Due to space and technical limitations, most existing water pipe systems use straight pipes, and pipe joints are often used at the joints on different planes, which reduces the sealing of the pipes and makes them inconvenient to disassemble and assemble, thereby greatly increasing the cost. Especially in wall-mounted boilers, electric water heaters and other electrical appliances, the internal space is small and the pipe diameter is also very small. There are many inconveniences in using straight pipes, and straight pipe waterways will make the entire waterway system more narrow, long and complex.
[0004] As an example of the prior art, referring to the prior patent document CN211779593U, a bending pipe assembly of a water cooling system is disclosed, including an elbow or a multi-channel pipe joint, wherein at least one port of the elbow or the multi-channel pipe joint has an extension portion extending the corresponding channel, and the extension portion is inserted with a telescopic pipe that can move along its axial direction, and the joint between the telescopic pipe and the extension portion is watertight. The elbow or the multi-channel pipe joint is used as the main body, so there is no need to perform a pipe bending operation, and the situation of pipe blistering, too large or too small bending angle caused by the bending operation is avoided; at the same time, at least one port of the elbow or the multi-channel pipe joint is provided with an extension portion extending the corresponding channel, and the extension portion is inserted with a telescopic pipe that can move along the axial direction of the extension portion, and the telescopic length of the telescopic pipe can be adjusted according to the size requirements of the installation, so there is no need to perform a cutting operation, and the situation of excessive cutting is avoided, thereby preventing the scrapping caused by improper bending and cutting. It has universality and the installation process is very convenient.
[0005] In the above-mentioned prior art examples, combined with its text description and drawings, it can be inferred without a doubt that its bending pipe assembly adopts a multi-section split pipe assembly combination method, so there are many defects, such as: 1. There are many parts, which need to be formed and processed by multiple sets of molds respectively, and assembled in the later stage, so the processing technology is more complicated; 2. Sealing problems are prone to occur at the joints of multiple parts, that is, leakage is more likely to occur during later use; 3. Disassembly and maintenance are more difficult during later use; 4. At the turning point of the pipeline, a 90-degree right-angle turning method is adopted, so the resistance to the internal fluid is greater, which will reduce the flow rate; 5. It does not have a connection and reinforcement structure connected to the external support surface, and it is easy to fall off once it is impacted during use. Summary of the invention
[0006] In order to overcome the above-mentioned deficiencies in the prior art, the utility model provides a welded copper elbow kit with a mounting bracket and closed ends.
[0007] The utility model solves the technical problem by providing a technical solution: a welded copper elbow kit with a mounting bracket and closed ends, comprising:
[0008] The copper elbow body is composed of a closed straight pipe section, a bent pipe section and an open straight pipe section;
[0009] A mounting bracket is sleeved on the closed straight pipe section of the copper elbow body, and the mounting bracket is provided with a plurality of fixing holes, and fasteners are inserted into the fixing holes to fix the mounting bracket to the external support body;
[0010] A pipe joint, which is welded and fixed to the open straight pipe section and forms a welding area;
[0011] The flange clamp is sleeved between the pipe joint and the open straight pipe section, and a sealing member is arranged in the flange clamp, and the sealing member wraps the welding area.
[0012] In some preferred embodiments of the utility model, the flange clamp is a quick-release flange clamp;
[0013] The quick-release flange clamp includes an upper flange ring, a lower flange ring, a hinge block arranged at one end of the upper flange ring and the lower flange ring, and a quick-release fastening assembly arranged at the other end of the upper flange ring and the lower flange ring, wherein a tube clamping space is formed between the upper flange ring and the lower flange ring, and the sealing member is installed in the tube clamping space.
[0014] Furthermore, the quick-release fastening assembly includes a screw rod, an operating knob fixed to the upper end of the screw rod, a fastening ball head fixed to the upper flange ring or the lower flange ring and threadedly matched with the lower end of the screw rod, and a limit rod;
[0015] Wherein, the fastening ball head, the upper flange ring and the lower flange ring are provided with mutually aligned limiting holes, and the limiting rod is passed through the limiting holes.
[0016] A more preferred configuration is that a sponge pad is provided in the limiting hole, and the limiting rod and the sponge pad form an interference fit.
[0017] The preferred structure of the seal is that the seal includes an outer annular sealing section and an inner annular sealing section, the outer annular sealing section is in close contact with the upper flange ring and the lower flange ring respectively, and the inner annular sealing section is in close contact with the welding area.
[0018] Furthermore, the inner annular sealing section has a straight inner wall, which extends to the front and rear sides to form a sealing wrapping section.
[0019] The limiting holes include an upper limiting hole and a lower limiting hole;
[0020] When the limit rod is matched with the lower limit hole, the quick-release fastening assembly is installed upright;
[0021] When the limit rod is matched with the upper limit hole, the quick-release fastening assembly is installed inverted;
[0022] The mounting bracket is also provided with a positioning hole, and the positioning hole and the open straight pipe section are in the same straight line direction.
[0023] The preferred structure of the mounting bracket is that the mounting bracket comprises a bracket flat plate section and a bracket circular tube section which are arranged perpendicular to each other;
[0024] The fixing holes and positioning holes are provided on the bracket flat plate section;
[0025] After the closed straight pipe section is passed through the bracket round pipe section, the bracket round pipe section is riveted onto the closed straight pipe section.
[0026] In the utility model, the closed end of the closed straight pipe section is in an inverted cone shape.
[0027] The beneficial effects of the utility model are:
[0028] 1. The curved pipe section adopts an arc transition structure. On the basis of realizing a 90-degree turn in the flow channel, it has a superior fluid mechanics structure design, which can minimize the resistance to the fluid and accelerate the flow effect.
[0029] Second, by setting up the mounting bracket, it can provide external connection and support, so that the copper elbow body and the external support body maintain a relatively stable and reliable positional relationship, and can withstand greater external impact force during use, greatly reducing the probability of falling off and displacement.
[0030] 3. The setting of the flange clamp can strengthen the connection strength between the pipe joint and the open straight pipe section, prevent the welding area from being desoldered due to excessive force, and ensure the stability of the structure. In addition, the flange clamp is provided with a seal, which wraps the welding area to provide an additional sealing function. Even if there is a slight gap in the welding area, the protection of the seal can ensure that the fluid will not leak from the welding area. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0032] Figure 2 It is a top view of the utility model.
[0033] Figure 3 It is a structural diagram of the copper elbow body and the pipe joint.
[0034] Figure 4 It is a structural schematic diagram of the flange clamp in the utility model.
[0035] Figure 5 It is an exploded view of the flange clamp in the utility model.
[0036] Figure 6 It is a schematic diagram of the upright installation of the flange clamp in the utility model.
[0037] Figure 7 It is a schematic diagram of the inverted installation of the flange clamp in the utility model.
[0038] Figure 8 It is a structural schematic diagram of the sealing member in the utility model.
[0039] In the figure: 1, copper elbow body; 11, closed straight pipe section; 111, closed end; 12, elbow section; 13, open straight pipe section; 2, mounting bracket; 21, fixing hole; 211, external support body; 212, fastener; 22, bracket flat section; 23, bracket round tube section; 24, positioning hole; 3, pipe joint; 31, welding area; 4, flange clamp; 41, upper flange ring; 42, lower method Blue ring; 43, hinge block; 44, quick-release fastening assembly; 441, screw; 442, operating knob; 443, fastening ball head; 444, limit rod; 445, limit hole; 4451, upper limit hole; 4452, lower limit hole; 446, sponge pad; 45, tube clamping space; 5, seal; 51, outer annular sealing section; 52, inner annular sealing section; 53, straight inner wall; 54, sealing wrapping section. DETAILED DESCRIPTION
[0040] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments are only specific descriptions of the present invention, and their purpose is to allow those skilled in the art to better understand the technical solution of the present invention, and should not be regarded as limiting the present invention.
[0041] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] Reference Figures 1 to 8A welded copper elbow kit with a mounting bracket and closed ends includes: a copper elbow body 1, which is composed of a closed straight pipe section 11, a bent pipe section 12 and an open straight pipe section 13; wherein the copper elbow body 1 is an integrally formed part, which is a copper pipe processed into a desired shape after passing through a bending die. It is worth mentioning that the bent pipe section 12 adopts an arc transition structure, which has an excellent fluid mechanics structure design on the basis of realizing a 90-degree turn of the flow channel, and can minimize the resistance to the fluid and accelerate the flow effect.
[0044] The mounting bracket 2 is sleeved on the closed straight pipe section 11 of the copper elbow body 1. The mounting bracket is provided with a plurality of fixing holes 21, and fasteners 212 are inserted into the fixing holes 21 to fix the mounting bracket 2 with the external support body 211. Through the setting of the mounting bracket 2, an external connection and support function can be provided, so that the copper elbow body 1 and the external support body 211 maintain a relatively stable and reliable positional relationship, and can withstand greater external impact force during use, greatly reducing the probability of falling off and displacement.
[0045] The pipe joint 3 is welded and fixed to the open straight pipe section 13 and forms a welding area 31 ; the other end of the pipe joint 3 can be connected to an external pipe fitting to achieve the connection and continuation of the pipeline.
[0046] The flange clamp 4 is sleeved between the pipe joint 3 and the open straight pipe section 13 to strengthen the connection strength between the pipe joint 3 and the open straight pipe section 13, prevent the welding area 31 from being desoldered due to excessive force, and ensure structural stability. In addition, the flange clamp 4 is provided with a seal 5, which wraps the welding area 31 to provide an additional sealing function. Even if a slight gap appears in the welding area 31, the seal 5 can ensure that the fluid will not leak from the welding area 31 under the protection of the seal 5.
[0047] Preferably, refer to Figure 3 The closed end 111 of the closed straight pipe section 11 is in an inverted cone shape. The inverted cone-shaped closed end 111 can match the external hole groove to play a better limiting connection role. At the same time, the inverted cone-shaped closed end 111 has a larger contact area when contacting the external hole groove to provide greater contact friction and better support.
[0048] It should be noted that the preferred structure of the mounting bracket 2 is: Figure 1-2, including a bracket flat plate section 22 and a bracket circular tube section 23 which are arranged perpendicular to each other; the fixing hole 21 and the positioning hole 24 are opened on the bracket flat plate section 22; after the closed straight tube section 11 is passed through the bracket circular tube section 23, the bracket circular tube section 23 is riveted to the closed straight tube section 11 to realize the fixed connection between the mounting bracket 2 and the copper bent pipe body 1 to prevent the mounting bracket 2 from falling off.
[0049] Preferably, refer to Figure 2 The mounting bracket 2 is also provided with a positioning hole 24, which is in the same straight line direction as the open straight pipe section 13 to provide a directional function. The specific usage is to use a tool to align the positioning hole 24 after determining the installation direction of the open straight pipe section 13, so as to realize the direction mark of the mounting bracket 2.
[0050] Embodiment 2
[0051] In some preferred embodiments of the present invention, the flange clamp 4 is a quick-release flange clamp 4 so that the staff and users can quickly disassemble and assemble it.
[0052] Reference Figures 4 to 7 Specifically, the quick-release flange clamp 4 includes an upper flange ring 41, a lower flange ring 42, a hinge block 43 disposed at one end of the upper flange ring 41 and the lower flange ring 42, and a quick-release fastening assembly 44 disposed at the other end of the upper flange ring 41 and the lower flange ring 42, wherein a tube clamping space 45 is formed between the upper flange ring 41 and the lower flange ring 42 to provide a relatively stable space so that the seal 5 can be installed in the tube clamping space 45. By disposing the hinge block 43, the upper flange ring 41 and the lower flange ring 42 can rotate relative to each other to achieve the action of rotating to open and close.
[0053] Furthermore, the quick-release fastening assembly 44 includes a screw rod 441, an operating knob 442 fixed to the upper end of the screw rod 441, a fastening ball head 443 fixed to the upper flange ring 41 or the lower flange ring 42 and threadedly matched with the lower end of the screw rod 441, and a limiting rod 444; wherein the fastening ball head 443, the upper flange ring 41 and the lower flange ring 42 are provided with mutually aligned limiting holes 445, and the limiting rod 444 is passed through the limiting hole 445. When in use, firstly, the user can realize the unlocking or locking function of the quick-release fastening assembly 44 by plugging and pulling out the limiting rod 444; secondly, the relative position of the screw rod 441 and the fastening ball head 443 can be adjusted to adapt to the actual application requirements of different pipe sizes.
[0054] A more preferred configuration is that a sponge pad 446 is provided in the limiting hole 445, and the limiting rod 444 and the sponge pad 446 form an interference fit to prevent the limiting rod 444 from being separated from the limiting hole 445 during use. If disassembly is required, the user can manually use a tool to force (the force is greater than the static friction between the limiting rod 444 and the sponge pad 446) to push the limiting rod 444 away from the limiting hole 445.
[0055] It is worth mentioning that the limit hole 445 described in this embodiment includes an upper limit hole 4451 and a lower limit hole 4452, and the limit rod 444 can cooperate with any one of them to achieve different installation effects. Specifically: when the limit rod 444 cooperates with the lower limit hole 4452, the quick-release fastening assembly 44 is installed upright; when the limit rod 444 cooperates with the upper limit hole 4451, the quick-release fastening assembly 44 is installed inverted. Therefore, the copper bending tube kit in the utility model can be installed upright or inverted to meet the use requirements of different installation environments.
[0056] Embodiment 3
[0057] Reference Figure 1 , Figure 2 , Figure 8 Based on the structure of the second embodiment, the preferred structure of the seal 5 is that the seal 5 includes an outer annular sealing section 51 and an inner annular sealing section 52, the outer annular sealing section 51 is respectively in close contact with the upper flange ring 41 and the lower flange ring 42, and the inner annular sealing section 52 is in close contact with the welding area 31, so that the seal 5 can provide double-sided sealing on both the inside and the outside.
[0058] It is worth mentioning that the inner annular sealing section 52 has a straight inner wall 53, which extends to the front and rear sides to form a sealing wrapping section 54. First, the arrangement of the straight inner wall 53 allows the inner annular sealing section 52 to have a better contact effect with the welding area 31, prevents unevenness from occurring, and increases the contact area to a certain extent; second, the sealing wrapping section 54 further increases the contact area with the welding area 31 to ensure good sealing performance and prevent leakage.
[0059] It is worth noting that other technical solutions of the present invention belong to the prior art and will not be described in detail.
[0060] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the concept of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A welded copper elbow kit with a mounting bracket and closed ends, characterized in that: Included are: A copper curved pipe body (1) is composed of a closed straight pipe section (11), a curved pipe section (12) and an open straight pipe section (13); A mounting bracket (2) is sleeved on the closed straight pipe section (11) of the copper elbow body (1), and the mounting bracket is provided with a plurality of fixing holes (21), and fasteners (212) are inserted into the fixing holes (21) to fix the mounting bracket (2) to the external support body (211); A pipe joint (3) which is welded and fixed to the open straight pipe section (13) and forms a welding area (31); A flange clamp (4) is sleeved between the pipe joint (3) and the open straight pipe section (13), and a sealing member (5) is provided in the flange clamp (4), and the sealing member (5) wraps around the welding area (31).
2. The welded copper elbow kit with mounting bracket and closed ends according to claim 1, characterized in that: The flange clamp (4) is a quick-release flange clamp (4); The quick-release flange clamp (4) comprises an upper flange ring (41), a lower flange ring (42), a hinge block (43) arranged at one end of the upper flange ring (41) and the lower flange ring (42), and a quick-release fastening assembly (44) arranged at the other end of the upper flange ring (41) and the lower flange ring (42), wherein a tube clamping space (45) is formed between the upper flange ring (41) and the lower flange ring (42), and the sealing member (5) is installed in the tube clamping space (45).
3. The welded copper elbow kit with mounting bracket and closed ends according to claim 2, characterized in that: The quick-release fastening assembly (44) comprises a screw rod (441), an operating knob (442) fixed to the upper end of the screw rod (441), a fastening ball head (443) fixed to the upper flange ring (41) or the lower flange ring (42) and threadedly matched with the lower end of the screw rod (441), and a limiting rod (444); The fastening ball head (443), the upper flange ring (41) and the lower flange ring (42) are provided with mutually aligned limiting holes (445), and the limiting rod (444) is passed through the limiting hole (445).
4. The welded copper elbow kit with mounting bracket and closed ends according to claim 3, characterized in that: A sponge pad (446) is provided in the limiting hole (445), and the limiting rod (444) and the sponge pad (446) form an interference fit.
5. The welded copper elbow kit with mounting bracket and closed ends according to claim 2, characterized in that: The sealing member (5) comprises an outer annular sealing section (51) and an inner annular sealing section (52), wherein the outer annular sealing section (51) is in close contact with the upper flange ring (41) and the lower flange ring (42) respectively, and the inner annular sealing section (52) is in close contact with the welding area (31).
6. The welded copper elbow kit with mounting bracket and closed ends according to claim 5, characterized in that: The inner annular sealing section (52) has a straight inner wall (53), and the straight inner wall (53) extends to the front and rear sides to form a sealing wrapping section (54).
7. The welded copper elbow kit with mounting bracket and closed ends according to claim 3, characterized in that: The limiting hole (445) includes an upper limiting hole (4451) and a lower limiting hole (4452); When the limiting rod (444) is matched with the lower limiting hole (4452), the quick-release fastening assembly (44) is installed in an upright position; When the limiting rod (444) cooperates with the upper limit hole (4451), the quick-release fastening assembly (44) is installed in an inverted manner.
8. The welded copper elbow kit with mounting bracket and closed ends according to claim 1, characterized in that: The mounting bracket (2) is also provided with a positioning hole (24), and the positioning hole (24) and the open straight pipe section (13) are located in the same straight line direction.
9. The welded copper elbow kit with mounting bracket and closed ends according to claim 8, characterized in that: The mounting bracket (2) comprises a bracket flat plate section (22) and a bracket circular tube section (23) which are arranged perpendicular to each other; The fixing hole (21) and the positioning hole (24) are provided on the bracket flat plate section (22); After the closed straight pipe section (11) is inserted into the bracket circular pipe section (23), the bracket circular pipe section (23) is riveted onto the closed straight pipe section (11).
10. The welded copper elbow kit with mounting bracket and closed ends according to claim 1, characterized in that: The closed end (111) of the closed straight pipe section (11) is in an inverted cone shape.
Citation Information
Patent Citations
Bent pipe assembly of water-cooling heat dissipation system
CN211779593U