Angle-adjustable irradiation device for aging test box
By designing an angle adjustable illumination device in the aging test chamber, the problem of the inability to adjust the illumination direction of the lamp source in the prior art is solved, and experimental requirements under various complex working conditions are achieved, and the ability to adjust the angle quickly and accurately.
Patent Information
- Application Number
- CN202421131039.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The light source illumination direction of the existing aging test chamber cannot be adjusted and cannot meet the experimental requirements under various complex operating conditions.
An angle adjustable illumination device is designed, including an angle driving assembly and a plurality of rotatably connected illumination lamps. The angle adjustment of the illumination lamp is realized through the driving motor and transmission gear system, so that it is perpendicular to the illumination surface.
The illumination planes at different angles are realized, which meet the experimental needs of a variety of complex working conditions. It can quickly and accurately adjust the angle of the illumination lamp and automatically adjust the illumination plane of the illumination lamp.
Smart Images

Figure CN222459419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aging test boxes, in particular to an angle-adjustable irradiation device used in aging test boxes. Background Art
[0002] Photovoltaic power generation is a technology that uses the photovoltaic effect of semiconductor interfaces to convert light energy into electrical energy. It is mainly composed of photovoltaic modules, controllers and inverters, and photovoltaic modules are its core units. In order to ensure stable power generation of photovoltaic systems, photovoltaic modules are usually placed outdoors, but the influence of the external environment will inevitably affect their performance and quality.
[0003] Photovoltaic module manufacturers will verify the quality of their products before they leave the factory. The usual practice is to use equipment such as UV aging chambers, salt spray chambers, or composite salt spray UV aging test chambers to simulate various outdoor environmental climate conditions.
[0004] However, the existing aging test chambers have some limitations, including that the direction of the sunlight simulation light source is usually vertically downward or sideways, and the irradiation surface is fixed and cannot be adjusted. In this case, it is impossible to meet the experimental requirements under various complex working conditions. Summary of the invention
[0005] Therefore, the technical problem to be solved by the present invention is to overcome the problem in the prior art that the irradiation direction of the light source of the aging test box for photovoltaic components cannot be adjusted, resulting in the inability to meet the experimental requirements under various complex working conditions.
[0006] In order to solve the above technical problems, the utility model provides an angle-adjustable irradiation device for an aging test box, wherein the aging test box comprises a box body, including:
[0007] A first supporting surface and a second supporting surface are symmetrically arranged on the top of the box body;
[0008] An angle drive assembly, comprising a drive motor, a first drive shaft connected to an output end of the drive motor, and a second drive shaft drivingly connected to the first drive shaft and rotating in the opposite direction;
[0009] A plurality of first irradiation lamps are rotatably connected to the first supporting surface, and each of the first irradiation lamps is connected to a first adjustment shaft which is transmission-connected to the first driving shaft and has the same rotation direction;
[0010] A plurality of second irradiation lamps are rotatably connected to the second supporting surface, and each of the second irradiation lamps is connected to a second adjustment shaft which is transmission-connected to the second driving shaft and has the same rotation direction as the second driving shaft.
[0011] In an embodiment of the present invention, the first supporting surface and the second supporting surface are connected and extend in a downward direction inclined toward a horizontal plane along their connecting line.
[0012] In one embodiment of the present utility model, the first drive shaft is installed with a first transmission gear, and the second drive shaft is installed with a second transmission gear meshing with the first transmission gear.
[0013] In an implementation manner of the present utility model, the transmission ratio between the first transmission gear and the second transmission gear is 1.
[0014] In one embodiment of the present invention, a coupling is installed between the drive motor and one end of the first drive shaft, and seat bearings are installed between the other end of the first drive shaft and the top of the box, and between both ends of the second drive shaft and the top of the box.
[0015] In one embodiment of the utility model, a plurality of the first illumination lamps are arranged in a rectangular array on the first supporting surface, a first adjustment shaft is connected between two adjacent first illumination lamps in the direction of the rotation axis of the illumination lamp, a first synchronous belt mechanism 1 is arranged between two adjacent and parallel first adjustment shafts, and a first synchronous belt mechanism 2 is arranged between the first adjustment shaft close to the first driving shaft and the first driving shaft.
[0016] In an implementation manner of the present invention, the transmission ratios of the first synchronous belt mechanism 1 and the first synchronous belt mechanism 2 are both 1.
[0017] In one embodiment of the utility model, a plurality of second illumination lamps are arranged in a rectangular array on the second supporting surface, a second adjustment shaft is connected between two adjacent second illumination lamps in the direction of the rotation axis of the illumination lamp, a second synchronous belt mechanism 1 is arranged between two adjacent and parallel second adjustment shafts, and a second synchronous belt mechanism 2 is arranged between the second adjustment shaft close to the second driving shaft and the second driving shaft.
[0018] In an implementation manner of the present invention, the transmission ratios of the second synchronous belt mechanism 1 and the second synchronous belt mechanism 2 are both 1.
[0019] In one embodiment of the present invention, the first irradiation lamp and the second irradiation lamp are ultraviolet lamps.
[0020] The above technical solution of the utility model has the following advantages compared with the prior art:
[0021] The utility model discloses an angle-adjustable irradiation device for an aging test chamber, which can realize irradiation planes at different angles and keep the irradiation angle of the light source always perpendicular to the irradiation plane, thereby meeting the experimental requirements under various complex working conditions. The angle driving component can flexibly control the rotation directions of multiple irradiation lamps and ensure their synchronous control, thereby realizing fast and accurate adjustment of the angle of the irradiation lamp.
[0022] The device adjusts the angle of the light source through an angle driving component to make it perpendicular to the irradiation surface, thereby achieving the experimental purpose. It can automatically adjust the irradiation plane of the irradiation lamp and realize automatic angle adjustment and adjustable irradiation surface angle under special experimental conditions to meet different experimental needs. The device also allows users to specify a specific irradiation angle to meet their specific lighting requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.
[0024] Figure 1 The utility model is a top view schematic diagram of an angle-adjustable irradiation device used in an aging test box.
[0025] Figure 2 The utility model is an axial schematic diagram of an angle-adjustable irradiation device for an aging test box.
[0026] Figure 3 It is an axial side schematic diagram of another viewing angle of the angle-adjustable irradiation device of the utility model for an aging test box.
[0027] Description of the Figures in the Specification:
[0028] 1. Box body; 11. First supporting surface; 12. Second supporting surface;
[0029] 2. Angle drive assembly; 21. Drive motor; 211. Coupling; 212. Belt bearing; 22. First drive shaft; 221. First transmission gear; 23. Second drive shaft; 231. Second transmission gear; 24. First adjustment shaft; 25. Second adjustment shaft; 26. First synchronous belt mechanism 1; 27. First synchronous belt mechanism 2; 28. Second synchronous belt mechanism 1; 29. Second synchronous belt mechanism 2;
[0030] 3. The first irradiation lamp;
[0031] 4. The second irradiation lamp;
[0032] 5. Support frame; 51. Photovoltaic modules to be tested. DETAILED DESCRIPTION
[0033] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
[0034] In the present invention, if directions (up, down, left, right, front and back) are described, it is only for the convenience of describing the technical solution of the present invention, and does not indicate or imply that the technical features referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0035] In the present utility model, "several" means one or more, "multiple" means more than two, "greater than", "less than", "exceed" and the like are understood to exclude the number itself; "above", "below", "within" and the like are understood to include the number itself. In the description of the present utility model, if there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0036] In the present invention, unless otherwise clearly defined, the words "set", "install", "connect" and the like should be understood in a broad sense, for example, they can be directly connected or indirectly connected through an intermediate medium; they can be fixedly connected or detachably connected or integrally formed; they can be mechanically connected or electrically connected or able to communicate with each other; they can be the internal connection of two elements or the interaction relationship between two elements. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
[0037] Reference Figure 1 , Figure 2 , Figure 3 As shown, the utility model is an angle-adjustable irradiation device for an aging test box, the aging test box includes a box body 1, including:
[0038] The first supporting surface 11 and the second supporting surface 12 are symmetrically arranged on the top of the box body 1;
[0039] The angle driving assembly 2 comprises a driving motor 21, a first driving shaft 22 connected to the output end of the driving motor 21, and a second driving shaft 23 which is drivingly connected to the first driving shaft 22 and has an opposite rotation direction;
[0040] A plurality of first irradiation lamps 3 are rotatably connected to the first supporting surface 11, and each of the first irradiation lamps 3 is connected to a first adjustment shaft 24 which is transmission-connected to the first driving shaft 22 and has the same rotation direction;
[0041] A plurality of second irradiation lamps 4 are rotatably connected to the second supporting surface 12 , and each of the second irradiation lamps 4 is connected to a second adjustment shaft 25 which is transmission-connected to the second driving shaft 23 and has the same rotation direction as the second driving shaft 23 .
[0042] In one embodiment, the first supporting surface 11 and the second supporting surface 12 are connected and extend in a downward direction inclined toward a horizontal plane along their connecting line.
[0043] In one embodiment, a first transmission gear 221 is installed on the first driving shaft 22 , and a second transmission gear 231 meshing with the first transmission gear 221 is installed on the second driving shaft 23 .
[0044] In order to achieve synchronous rotation of the irradiation lamps on the first supporting surface 11 and the second supporting surface 12 with the same rotation angle, the transmission ratio between the first transmission gear 221 and the second transmission gear 231 is 1.
[0045] In one embodiment, a coupling 211 is installed between the drive motor 21 and one end of the first drive shaft 22, and seat bearings 212 are installed between the other end of the first drive shaft 22 and the top of the housing 1, and between both ends of the second drive shaft 23 and the top of the housing 1.
[0046] In one embodiment, a plurality of first illumination lamps 3 are arranged in a rectangular array on the first supporting surface 11, a first adjustment shaft 24 is connected between two adjacent first illumination lamps 3 in the direction of the lamp rotation axis, a first synchronous belt mechanism 26 is arranged between two adjacent and parallel first adjustment shafts 24, a first synchronous belt mechanism 27 is arranged between the first adjustment shaft 24 close to the first driving shaft 22 and the first driving shaft 22; the transmission ratios of the first synchronous belt mechanism 26 and the first synchronous belt mechanism 27 are both 1.
[0047] In one embodiment, a plurality of second illumination lamps 4 are arranged in a rectangular array on the second supporting surface 12, a first adjustment shaft 25 is connected between two adjacent second illumination lamps 4 in the direction of the lamp rotation axis, a second synchronous belt mechanism 28 is arranged between two adjacent and parallel first adjustment shafts 25, and a second synchronous belt mechanism 29 is arranged between the second adjustment shaft 25 close to the second driving shaft 23 and the second driving shaft 23; the transmission ratios of the second synchronous belt mechanism 28 and the second synchronous belt mechanism 29 are both 1.
[0048] It can be understood that each of the above-mentioned synchronous belt mechanisms includes a synchronous pulley installed between the connected driving shafts or adjustment shafts and a synchronous belt connected between the two synchronous pulleys; the irradiation lamp is rotated by being connected to the adjustment shaft, and the specific implementation method can be connected through a flange or other mechanical connectors; the irradiation lamp and the supporting surface are connected in a rotatable manner, such as a bearing, a rotating joint or a rotating bracket.
[0049] In one embodiment, the first irradiation lamp 3 and the second irradiation lamp 4 are ultraviolet lamps.
[0050] During the test, the photovoltaic component 51 to be tested is placed on the support frame 5 in the box 1. Different component installation angles can be achieved by adjusting the installation angle of the support frame 5. An angle sensor (or angle limit switch) can also be set on the first drive shaft 22 and the second drive shaft 23 to feedback the rotation angle of the irradiation lamp.
[0051] The user sets the required irradiation angle through a control system (such as a PLC) according to experimental requirements or specific lighting needs; after the setting is completed, the control system sends corresponding instructions to the drive motor 21 in the angle drive component 2; the drive motor 21 drives the first drive shaft 22 to rotate clockwise and drives each first irradiation lamp 3 to rotate synchronously clockwise, and drives the second drive shaft 23 to rotate counterclockwise through the first drive shaft 22 and drives each first irradiation lamp 3 to rotate synchronously counterclockwise, so that the irradiation lamp reaches a preset irradiation angle.
[0052] The angle of the light source is adjusted through the angle driving component 2 to make it perpendicular to the irradiation surface, so as to achieve the experimental purpose. The irradiation plane of the irradiation lamp can be automatically adjusted to realize automatic angle adjustment and adjustable irradiation surface angle under special experimental conditions, so as to meet different experimental needs. The device can also allow users to specify a specific irradiation angle to meet their specific lighting requirements.
[0053] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to examples, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An angle-adjustable irradiation device for an aging test box, the aging test box comprising a box body (1), characterized in that: include: A first supporting surface (11) and a second supporting surface (12) are symmetrically arranged on the top of the box body (1); An angle drive assembly (2) comprising a drive motor (21), a first drive shaft (22) connected to an output end of the drive motor (21), and a second drive shaft (23) drivingly connected to the first drive shaft (22) and rotating in the opposite direction; A plurality of first irradiation lamps (3) are rotatably connected to the first support surface (11), each of the first irradiation lamps (3) being connected to a first adjustment shaft (24) which is transmission-connected to the first drive shaft (22) and has the same rotation direction; A plurality of second irradiation lamps (4) are rotatably connected to the second support surface (12), and each of the second irradiation lamps (4) is connected to a second adjustment shaft (25) which is transmission-connected to the second drive shaft (23) and has the same rotation direction.
2. The angle-adjustable irradiation device for a aging test chamber according to claim 1, characterized in that: The first supporting surface (11) and the second supporting surface (12) are connected and extend in a downward direction inclined toward a horizontal plane respectively along their connecting line.
3. The angle-adjustable irradiation device for a aging test chamber according to claim 1, characterized in that: The first drive shaft (22) is mounted with a first transmission gear (221), and the second drive shaft (23) is mounted with a second transmission gear (231) meshing with the first transmission gear (221).
4. The angle-adjustable irradiation device for a aging test chamber according to claim 3, characterized in that: The transmission ratio between the first transmission gear (221) and the second transmission gear (231) is 1.
5. The angle-adjustable irradiation device for a aging test chamber according to claim 1, characterized in that: A coupling (211) is installed between the drive motor (21) and one end of the first drive shaft (22), and seated bearings (212) are installed between the other end of the first drive shaft (22) and the top of the housing (1), and between both ends of the second drive shaft (23) and the top of the housing (1).
6. The angle-adjustable irradiation device for a aging test chamber according to claim 1, characterized in that: A plurality of the first irradiation lamps (3) are arranged in a rectangular array on the first supporting surface (11); a first adjustment shaft (24) is connected between two adjacent first irradiation lamps (3) in the direction of the rotation axis of the irradiation lamp; a first synchronous belt mechanism (26) is arranged between two adjacent and parallel first adjustment shafts (24); and a first synchronous belt mechanism (27) is arranged between the first adjustment shaft (24) close to the first driving shaft (22) and the first driving shaft (22).
7. The angle-adjustable irradiation device for a aging test chamber according to claim 6, characterized in that: The transmission ratios of the first synchronous belt mechanism 1 (26) and the first synchronous belt mechanism 2 (27) are both 1.
8. The angle-adjustable irradiation device for a aging test chamber according to claim 1, characterized in that: A plurality of second illumination lamps (4) are arranged in a rectangular array on the second supporting surface (12); a second adjustment shaft (25) is connected between two adjacent second illumination lamps (4) in the direction of the illumination lamp rotation axis; a second synchronous belt mechanism (28) is arranged between two adjacent and parallel second adjustment shafts (25); and a second synchronous belt mechanism (29) is arranged between the second adjustment shaft (25) close to the second driving shaft (23) and the second driving shaft (23).
9. The angle-adjustable irradiation device for a aging test chamber according to claim 8, characterized in that: The transmission ratios of the second synchronous belt mechanism 1 (28) and the second synchronous belt mechanism 2 (29) are both 1.
10. The angle-adjustable irradiation device for a aging test chamber according to claim 1, characterized in that: The first irradiation lamp (3) and the second irradiation lamp (4) are ultraviolet lamps.