Waste heat recovery device for organic waste gas treatment

By installing copper pipes in the recycling tank of the organic waste gas treatment device for heat exchange, the problem of heat energy loss during the organic waste gas emission process is solved, and the recovery and utilization of heat energy is achieved, achieving environmental protection and energy saving effect.

CN222460382UActive Publication Date: 2025-02-11GUANGDONG TIANCHEN ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202421219704.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The prior art is accompanied by a large amount of heat energy loss during the organic exhaust gas emission process, resulting in energy waste.

Method used

A waste heat recovery device for organic waste gas treatment is designed. By setting up a copper tube in the recycling tank for heat exchange, the heat energy in the organic waste gas is transferred to the cooling water and discharged through the water outlet.

Benefits of technology

It realizes the purpose of environmental protection and energy saving while filtering and processing organic waste gas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The waste heat recovery device for organic waste gas treatment comprises an installation bottom plate, a recovery tank is fixedly installed on the rear side of the upper end of the installation bottom plate in a supporting mode, a gas inlet cavity, a heat exchange cavity, a circulation cavity and a gas outlet cavity are formed in the recovery tank, and a water inlet is fixedly installed on the front side of the upper end of the heat exchange cavity in a penetrating and communicating mode. A water outlet is fixedly installed on the rear side of the lower end of the heat exchange cavity in a penetrating and communicating mode, an upper guide plate is fixedly installed at the upper end of the inner wall of the heat exchange cavity, a lower guide plate is fixedly installed at the lower end of the inner wall of the heat exchange cavity, and a copper pipe is fixedly installed at the front end of the circulation cavity in a penetrating mode. And an air inlet is fixedly installed at the upper end of the air inlet cavity in a penetrating and communicating mode, and an air outlet is fixedly installed at the lower end of the air outlet cavity in a penetrating and communicating mode. According to the organic waste gas waste heat recovery device, heat energy in organic waste gas can be recovered while the organic waste gas is filtered, so that the effect of recovering waste heat of the organic waste gas is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of organic waste gas treatment, in particular to a waste heat recovery device for organic waste gas treatment. Background Art

[0002] Organic waste gas refers to toxic and harmful organic gases discharged by humans in the process of production and life. These waste gases usually come from industries such as coating, printing, viscose, electronics, chemicals, pharmaceuticals, synthetic leather, rubber, plastics, petrochemicals and coatings. Their main components include hydrocarbons, alcohols, aldehydes, acids, ketones and amines. These organic waste gases not only pollute the environment, such as damaging the atmosphere and causing acid rain, but also pose a great threat to human health, such as causing various diseases.

[0003] However, in actual use, the prior art is accompanied by a large amount of heat energy loss during the exhaust gas emission process, resulting in energy waste. Therefore, the present invention aims to provide a waste heat recovery device for organic waste gas treatment to recover the heat energy in the waste gas and achieve the purpose of environmental protection and energy saving. Utility Model Content

[0004] The utility model aims to provide a waste heat recovery device for treating organic waste gas, so as to solve the problem of waste energy caused by a large amount of heat energy loss during waste gas emission proposed in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: comprising a mounting base plate, a recovery tank is fixedly mounted on the upper rear side support of the mounting base plate, and an air inlet cavity, a heat exchange cavity, a circulation cavity and an air outlet cavity are respectively opened inside the recovery tank.

[0006] The front side of the upper end of the heat exchange chamber is penetrated and connected with a water inlet fixedly installed, the rear side of the lower end of the heat exchange chamber is penetrated and connected with a water outlet fixedly installed, the upper end of the inner wall of the heat exchange chamber is fixedly installed with an upper guide plate, the lower end of the inner wall of the heat exchange chamber is fixedly installed with a lower guide plate, the front end of the circulation chamber is penetrated and fixedly installed with a copper tube, the upper end of the air inlet chamber is penetrated and connected with an air inlet fixedly installed, and the lower end of the air outlet chamber is penetrated and connected with an air outlet fixedly installed;

[0007] The filter housing is provided with a plurality of filter elements, each of which is provided with a plurality of filter elements, and a plurality of filter elements are provided on the filter housing.

[0008] Preferably, fixing holes are formed through the four corners of the installation base plate, and there are four fixing holes, which are symmetrically distributed at the four corners of the installation base plate.

[0009] Preferably, the water inlet and the water outlet are connected to an external water inlet pipe and a water outlet pipe respectively.

[0010] Preferably, there are two upper guide plates, which are symmetrically distributed on the front and rear sides of the upper end of the inner wall of the heat exchange chamber, and there are two lower guide plates, which are symmetrically distributed on the lower end of the inner wall of the heat exchange chamber. The upper guide plates and the lower guide plates are staggered with each other.

[0011] Preferably, there are several copper tubes, which are symmetrically distributed at the front end of the circulation cavity. The front ends of the copper tubes are respectively penetrated and fixedly installed at the rear ends of the air inlet cavity and the air outlet cavity, and the air outlet is connected to the external air outlet pipe.

[0012] Preferably, the connecting port is connected to an external organic waste gas pipeline, there are two maintenance slots, which are symmetrically distributed on the upper and lower sides of the front end of the filter box, and the outer side of the rear end of the limiting straight slide groove is fixedly installed on the inner wall of the filter box.

[0013] Preferably, the extension frame support is fixedly installed at the front end of the filter box, and the third sprocket and the fourth sprocket are rotatably connected to the front end of the extension frame through a rotating shaft.

[0014] Preferably, the front end of the transmission screw passes through the front end of the extension frame, and the rear end of the transmission screw is rotatably connected to the front end of the moving frame through a rotating shaft.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. In the utility model, after the organic waste gas is filtered in sequence through the coarse filter element and the fine filter element, the filtered organic waste gas will enter the air inlet cavity through the air inlet. When the organic waste gas enters the air inlet cavity, the organic waste gas will enter the circulation cavity through the copper tube, and enter the air outlet cavity through the circulation cavity and the copper tube, and then be discharged from the air outlet to the external air outlet pipe through the air outlet cavity, so that the organic waste gas circulates in the recovery tank through the copper tube. When the organic waste gas circulates in the recovery tank through the copper tube, the cooling water inside the external water inlet pipe is discharged into the heat exchange cavity through the water inlet, so that the cooling water exchanges heat with the organic waste gas through the copper tube, and is discharged to the outside through the water outlet for utilization. Through the heat exchange between the organic waste gas through the copper tube and the cooling water, the heat energy in the organic waste gas is transferred to the cooling water, so that the heat energy in the organic waste gas can be recovered while filtering the organic waste gas, so as to achieve the effect of recovering the waste heat of the organic waste gas.

[0017] 2. The utility model also controls to start the driving motor when it is necessary to maintain and replace the coarse filter element and the fine filter element. When the driving motor is turned on, it will drive the third sprocket and the fourth sprocket to rotate synchronously in turn, which will drive the transmission screw to move forward due to the force generated by the threaded connection with the middle parts of the third sprocket and the fourth sprocket. When the transmission screw moves forward, it will drive the moving frame to move forward in a straight line along the inner wall of the limiting straight sliding groove. When the moving frame moves forward in a straight line, it will drive the coarse filter element and the fine filter element to move forward through the maintenance notch and out of the filter box. When the coarse filter element and the fine filter element move out of the filter box, the coarse filter element and the fine filter element can be easily maintained and replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a waste heat recovery device for treating organic waste gas in this utility model. Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the overall structure of a waste heat recovery device for treating organic waste gas in this utility model. Figure 2 ;

[0020] Figure 3 This is a schematic cross-sectional view of the overall structure of a waste heat recovery device for treating organic waste gas according to the utility model;

[0021] Figure 4 The utility model is a schematic cross-sectional view of the local structure of a waste heat recovery device for treating organic waste gas.

[0022] In the figure: 1. Installation base plate; 2. Fixing hole; 3. Recovery tank; 4. Air inlet chamber; 5. Heat exchange chamber; 6. Circulation chamber; 7. Air outlet chamber; 8. Water inlet; 9. Water outlet; 10. Upper guide plate; 11. Lower guide plate; 12. Copper tube; 13. Air inlet; 14. Air outlet; 15. Filter box; 16. Connection port; 17. Maintenance slot; 18. Limiting straight slide slot; 19. Extension frame; 20. Moving frame; 21. Coarse filter element; 22. Fine filter element; 23. U-shaped bracket; 24. Drive motor; 25. First sprocket; 26. Second sprocket; 27. Third sprocket; 28. Fourth sprocket; 29. ​​Transmission screw. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 The utility model provides a technical solution of a waste heat recovery device for treating organic waste gas: it includes a mounting base plate 1, and fixing holes 2 are provided at four corners of the mounting base plate 1, and there are four fixing holes 2, which are symmetrically distributed at the four corners of the mounting base plate 1, so that the mounting base plate 1 can be installed and fixed by the fixing holes 2 and the mounting bolts. A recovery tank 3 is fixedly installed on the upper rear side of the mounting base plate 1, and an air inlet cavity 4, a heat exchange cavity 5, a circulation cavity 6 and an air outlet cavity 7 are respectively provided inside the recovery tank 3. A water inlet 8 is fixedly installed on the upper front side of the heat exchange cavity 5, and a water outlet 9 is fixedly installed on the lower rear side of the heat exchange cavity 5, and the water inlet 8 and the water outlet 9 are respectively connected to the external water inlet pipe and the water outlet pipe, and an upper guide plate 10 is fixedly installed on the upper end of the inner wall of the heat exchange cavity 5. There are two of them, which are symmetrically distributed at the front and rear sides of the upper end of the inner wall of the heat exchange chamber 5, and a lower guide plate 11 is fixedly installed at the lower end of the inner wall of the heat exchange chamber 5. There are two lower guide plates 11, which are symmetrically distributed at the lower end of the inner wall of the heat exchange chamber 5. The upper guide plate 10 and the lower guide plate 11 are staggered with each other. A copper tube 12 is fixedly installed through the front end of the circulation chamber 6, and there are several copper tubes 12, which are symmetrically distributed at the front end of the circulation chamber 6. The front ends of the copper tubes 12 are respectively fixedly installed through the rear ends of the air inlet chamber 4 and the air outlet chamber 7, so that the circulation chamber 6 is connected with the air inlet chamber 4 and the air outlet chamber 7 through the copper tubes 12, and the upper end of the air inlet chamber 4 is fixedly installed with an air inlet 13, and the lower end of the air outlet chamber 7 is fixedly installed with an air outlet 14, and the air outlet 14 is connected with the external air outlet pipe;

[0025] The upper end of the air inlet 13 is penetrated and connected to a filter box 15, and a connection port 16 is penetrated and connected to the top of the filter box 15, and the connection port 16 is connected to an external organic waste gas pipeline. The upper and lower sides of the front end of the filter box 15 are respectively penetrated with maintenance slots 17, and there are two maintenance slots 17, which are symmetrically distributed on the upper and lower sides of the front end of the filter box 15. The inner wall of the maintenance slot 17 is fitted and movably connected with a limited straight slide groove 18. The rear outer side of the limited straight slide groove 18 is fixedly installed on the inner wall of the filter box 15. The front end of the limited straight slide groove 18 is fixedly installed with an extension frame 19, and the extension frame 19 is fixedly installed at the front end of the filter box 15. The inner wall of the limited straight slide groove 18 is fitted and movably connected with a movable frame 20, and the inner wall of the movable frame 20 is respectively limited and fitted and movably connected with a coarse filter element 21 and a fine filter element 22, so that the coarse filter element 21 and the fine filter element 22 filter the organic waste gas entering into the filter box 15 in turn, a U-shaped bracket 23 is fixedly installed on the front side support of the upper end of the installation base plate 1, and a driving motor 24 is fixedly installed on the upper end of the U-shaped bracket 23. The transmission shaft at the front end of the driving motor 24 passes through the upper end of the U-shaped bracket 23 and is fixedly installed from front to back in sequence. The outer ends of the first sprocket 25 and the second sprocket 26 are respectively connected to the third sprocket 27 and the fourth sprocket 28 through chain transmission, and the third sprocket 27 and the fourth sprocket 28 are respectively rotatably connected to the front end of the extension frame 19 through a rotating shaft, and a transmission screw 29 is threadedly connected to the middle part of the third sprocket 27 and the fourth sprocket 28, and the front end of the transmission screw 29 passes through the front end of the extension frame 19, and the rear end of the transmission screw 29 is rotatably connected to the front end of the moving frame 20 through a rotating shaft.

[0026] Working principle: When in use, the utility model is connected with the external organic waste gas pipeline through the connecting port 16. When the connecting port 16 is connected with the external organic waste gas pipeline, the organic waste gas inside the external organic waste gas pipeline will be discharged into the filter box 15. When the organic waste gas is discharged into the filter box 15, the organic waste gas entering the filter box 15 is filtered in sequence by the coarse filter element 21 and the fine filter element 22, so that the dust impurities in the organic waste gas are filtered and removed, providing a clean waste gas source for subsequent heat recovery, and avoiding the situation where the organic waste gas enters the recovery tank 3 and causes blockage. After the organic waste gas is filtered in sequence by the coarse filter element 21 and the fine filter element 22, the filtered organic waste gas will enter the air inlet cavity 4 through the air inlet 13. When the organic waste gas enters the inlet When the organic waste gas is inside the air cavity 4, it will enter the circulation cavity 6 through the copper tube 12, and enter the air outlet cavity 7 through the circulation cavity 6 and the copper tube 12, and then be discharged from the air outlet 14 to the external air outlet pipe through the air outlet cavity 7, so that the organic waste gas circulates in the recovery tank 3 through the copper tube 12. When the organic waste gas circulates in the recovery tank 3 through the copper tube 12, the cooling water inside the external water inlet pipe is discharged into the heat exchange cavity 5 through the water inlet 8, so that the cooling water exchanges heat with the organic waste gas through the copper tube 12, and is discharged to the outside through the water outlet 9 for use. Through the heat exchange between the organic waste gas through the copper tube 12 and the cooling water, the heat energy in the organic waste gas is transferred to the cooling water, so that the organic waste gas can be filtered and treated while the heat energy in the organic waste gas can be recovered to achieve the function of recovering the waste heat of the organic waste gas;

[0027] At the same time, when the coarse filter element 21 and the fine filter element 22 need to be maintained and replaced, the drive motor 24 is turned on by control. When the drive motor 24 is turned on, the first sprocket 25 and the second sprocket 26 are driven to rotate synchronously. When the first sprocket 25 and the second sprocket 26 rotate synchronously, the third sprocket 27 and the fourth sprocket 28 are driven to rotate synchronously through the chain transmission. When the third sprocket 27 and the fourth sprocket 28 rotate synchronously, the transmission screw 29 is driven by the third sprocket 27 and the fourth sprocket 28. The force generated by the threaded connection running through the middle of the sprocket 28 moves forward. When the transmission screw 29 moves forward, it will drive the moving frame 20 to move forward in a straight line along the inner wall of the limiting straight slide groove 18. When the moving frame 20 moves forward in a straight line, it will drive the coarse filter element 21 and the fine filter element 22 to move forward through the maintenance slot 17 and out of the filter box 15. When the coarse filter element 21 and the fine filter element 22 move out of the filter box 15, it is convenient to maintain and replace the coarse filter element 21 and the fine filter element 22.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste heat recovery device for treating organic waste gas, characterized in that: The invention comprises a mounting base plate (1), wherein a recovery tank (3) is fixedly mounted on the rear side of the upper end of the mounting base plate (1), wherein an air inlet chamber (4), a heat exchange chamber (5), a circulation chamber (6) and an air outlet chamber (7) are respectively provided inside the recovery tank (3), wherein a water inlet (8) is fixedly mounted on the front side of the upper end of the heat exchange chamber (5), wherein a water outlet (9) is fixedly mounted on the rear side of the lower end of the heat exchange chamber (5), wherein an upper guide plate (10) is fixedly mounted on the upper end of the inner wall of the heat exchange chamber (5), wherein a lower guide plate (11) is fixedly mounted on the lower end of the inner wall of the heat exchange chamber (5), wherein a copper tube (12) is fixedly mounted on the front end of the circulation chamber (6), wherein an air inlet (13) is fixedly mounted on the upper end of the air inlet chamber (4), wherein an air outlet (14) is fixedly mounted on the lower end of the air outlet chamber (7); The upper end of the air inlet (13) is penetrated and connected to a filter box (15) fixedly installed thereon, the upper top of the filter box (15) is penetrated and connected to a connection port (16) fixedly installed thereon, the front end of the filter box (15) is penetrated and connected to the upper and lower sides thereof, respectively, with maintenance slots (17), the inner wall of the maintenance slot (17) being fitted and movably connected to a limit straight slide groove (18), the front end of the limit straight slide groove (18) being fixedly installed with an extension frame (19), the inner wall of the limit straight slide groove (18) being fitted and movably connected to a movable frame (20), the inner wall of the movable frame (20) being fitted and movably connected to a coarse filter element (21) and a fine filter element ( 22), a U-shaped bracket (23) is fixedly mounted on the front side support of the upper end of the mounting base plate (1), a driving motor (24) is fixedly mounted on the upper end support of the U-shaped bracket (23), a front end transmission shaft portion of the driving motor (24) passes through the upper end of the U-shaped bracket (23), and a first sprocket (25) and a second sprocket (26) are fixedly mounted in sequence from front to back, the outer ends of the first sprocket (25) and the second sprocket (26) are respectively connected to a third sprocket (27) and a fourth sprocket (28) through chain transmission, and a transmission screw (29) is threadedly connected through the middle of the third sprocket (27) and the fourth sprocket (28).

2. The waste heat recovery device for treating organic waste gas according to claim 1, characterized in that: The four corners of the installation base plate (1) are penetrated by fixing holes (2), and there are four fixing holes (2) which are symmetrically distributed at the four corners of the installation base plate (1).

3. The waste heat recovery device for treating organic waste gas according to claim 2, characterized in that: The water inlet (8) and the water outlet (9) are respectively connected to an external water inlet pipe and a water outlet pipe.

4. The waste heat recovery device for treating organic waste gas according to claim 3, characterized in that: There are two upper guide plates (10), which are symmetrically distributed on the front and rear sides of the upper end of the inner wall of the heat exchange chamber (5); there are two lower guide plates (11), which are symmetrically distributed on the lower end of the inner wall of the heat exchange chamber (5); the upper guide plates (10) and the lower guide plates (11) are arranged in an alternating manner.

5. The waste heat recovery device for treating organic waste gas according to claim 4, characterized in that: The copper tubes (12) are in a plurality and are symmetrically distributed at the front end of the circulation cavity (6). The front ends of the copper tubes (12) are respectively penetrated and fixedly installed at the rear ends of the air inlet cavity (4) and the air outlet cavity (7). The air outlet (14) is connected to an external air outlet pipe.

6. A waste heat recovery device for treating organic waste gas according to claim 5, characterized in that: The connection port (16) is connected to an external organic waste gas pipeline. There are two maintenance slots (17) which are symmetrically distributed on the upper and lower sides of the front end of the filter box (15). The rear end of the limiting straight slide groove (18) is fixedly installed on the inner wall of the filter box (15).

7. The waste heat recovery device for treating organic waste gas according to claim 6, characterized in that: The extension frame (19) is supported and fixedly installed at the front end of the filter box (15), and the third sprocket (27) and the fourth sprocket (28) are rotatably connected to the front end of the extension frame (19) via a rotating shaft.

8. The waste heat recovery device for treating organic waste gas according to claim 7, characterized in that: The front end of the transmission screw rod (29) passes through the front end of the extension frame (19), and the rear end of the transmission screw rod (29) is rotationally connected to the front end of the moving frame (20) via a rotating shaft.